KRIWAN 06D User manual

Application
The 22Z570 Terminal Box is a further development of
the reliable KRIWAN motor protectors.
The 22Z570 Terminal Box incorporates an INT69
I2 Diagnose and INT185 Current Transformer to
protect the compressor against thermal and electrical
overload.
The 22Z570 Terminal Box is designed to replace
existing terminal boxes on Carlyle 06D and 06CC
compressors. For 4 or 2 cylinder compressors, a
mounting spacer may be needed.
Functional description (with PTC thermistors)
Up to 9 PTC-sensors according to DIN 44081/082
with di󰀨erent nominal response temperatures can be
connected in series to the measuring circuit. If the
temperature in one of the areas monitored exceeds
the nominal response temperature of the respective
PTC-sensor, the sensor resistance increases and the
INT69 I2 switches o󰀨. See data sheet of INT69 I2 for
additional information.
One phase of the three phase power must go
through the INT185 current transformer. If the current
going through the current transformer exceeds the
programmed amps of the INT69 I2, the INT69 I2
switches o󰀨. See data sheet of INT185 for additional
information.
Installation
This unit is designed to be mounted on Carlyle
06D and 06CC compressors. Do not use on other
compressor models.
22Z570 Terminal Box 06D Terminal Box
This unit must be installed and connected
to a compressor that has a motor with PTC
sensors properly installed in series on each
phase.
!
This unit must be programmed to the proper
MCC trip amps of the compressor. It comes
preprogrammed with a trip amp setting of 4A
as a default.
!
To ensure proper electrical grounding, this unit
must be installed to the compressor using two
bolts with star lock washers. Star lock washers
should penetrate any paint to ensure a good
electrical connection.
!
The mounting, maintenance and operation are
to be carried out by an electrician. The valid
European and national standards for connecting
electrical equipment and cooling installations
have to be observed. Connected sensors and
connection lines that extend from the terminal
box have to feature at least a basic insulation.
!
L N 1 2 3 14 11
1
2
3
To Control
Circuit
120/240V
1
2
3
8
9
Field Connection
Field Connection
GND
Field Connection
Picture
L N 1 2 3 14 11
1
2
3
To Control
Circuit
120/240V
1
2
3
8
9
Field Connection
Field Connection
GND
Field Connection
Wiring diagram - 5 Pin Terminal Plate (PTC only)
Wiring diagram - 6 Pin Terminal Plate
7
PTC
Thermostat
Pins 8-9
PTC
Wiring for PTC Overloads & Instuctions

Functional description (with internal thermostat)
The INT69 I2 and INT185 can be used in conjunction with an
internal thermostat on the motor windings. Two phases of the
three phase power must go through the INT185 in opposite
directions per the wiring diagram. Through vector analysis the
INT69 I2 will switch o󰀨 if the maximum load amps are exceeded.
Installation
This unit is designed to be mounted on Carlyle 06D and 06CC
compressors. Do not use on other compressor models.
To convert the 22Z570 Terminal Box to function correctly with an
internal thermostat, the following must be completed:
1. Remove orange wires connected to terminals 1 and 2 on the
INT69 I2
2. Place a 200 Ohm resistor across terminals 1 and 2 of the
INT69 I2
3. Connect orange wire from terminal 14 to T9 on compressor
terminal plate
4. Loop second phase wire through INT185 in opposite direction
as rst phase
Note: The above installation may only be used on compressors
with an MCC of 72.0 amps or less.
1
2
3
8
9
Field Connection
Wiring diagram - Terminal Plate with Internal Thermostat
Thermostat
Pins 8-9
L N 1 2 3 14 11
GND
To Control
Circuit Field Connection
120/240V
CT
Field Connection
Compressor
Model Number
MCC
(Amps)
06C * 016D * * * 27.0
06C * 016G * * * 13.5
06C * 016J * * * 10.8
06C * 017D * * * 27.0
06C * 017G * * * 13.5
06C * 017J * * * 10.8
06C * 018D * * * 27.0
06C * 018G * * * 13.5
06C * 018J * * * 10.8
06C * 124D * * * 33.0
06C * 124G * * * 16.5
06C * 124J * * * 13.2
06C * 125D * * * 44.0
06C * 125G * * * 22.0
06C * 125J * * * 17.6
06C * 228D * * * 41.6
06C * 228G * * * 20.9
06C * 228J * * * 16.7
06C * 337D * * * 46.6
06C * 337G * * * 23.3
06C * 337J * * * 18.8
06C * 337Q * * * 37.8
06D * 013 * * A13 * * 10.5
06D * 013 * * A31 * * 7.0
06D * 013 * * A32 * * 17.4
06D * 013 * * A36 * * 8.7
06D * 109 * * A13 * * 9.5
06D * 109 * * A31 * * 4.4
06D * 109 * * A32 * * 12.1
06D * 109 * * A36 * * 5.5
06D * 109 * * A39 * * 5.5
06D * 228 * * A13 * * 33.6
06D * 228 * * A31 * * 22.2
06D * 228 * * A32 * * 55.5
06D * 228 * * A36 * * 27.8
Compressor
Model Number
MCC
(Amps)
06D * 237 * * A06 * * 27.8
06D * 237 * * A12 * * 69.0
06D * 313 * * A13 * * 16.4
06D * 313 * * A31 * * 10.8
06D * 313 * * A32 * * 27.0
06D * 313 * * A34 * * 27.4
06D * 313 * * A36 * * 13.5
06D * 316 * * A13 * * 16.4
06D * 316 * * A31 * * 10.8
06D * 316 * * A32 * * 27.0
06D * 316 * * A34 * * 27.4
06D * 316 * * A36 * * 13.5
06D * 328 * * A01 * * 25.0
06D * 328 * * A05 * * 69.4
06D * 328 * * A06 * * 31.0
06D * 328 * * A08 * * 56.4
06D * 328 * * A12 * * 69.0
06D * 328 * * A13 * * 42.0
06D * 328 * * A31 * * 25.0
06D * 328 * * A32 * * 62.0
06D * 328 * * A34 * * 50.5
06D * 328 * * A36 * * 31.0
06D * 337 * * A01 * * 25.0
06D * 337 * * A05 * * 69.4
06D * 337 * * A06 * * 31.0
06D * 337 * * A08 * * 56.4
06D * 337 * * A12 * * 69.0
06D * 337 * * A13 * * 37.8
06D * 337 * * A31 * * 25.0
06D * 337 * * A32 * * 62.0
06D * 337 * * A34 * * 58.2
06D * 337 * * A36 * * 31.0
06D * 537 * * A01 * * 32.0
06D * 537 * * A05 * * 80.0
06D * 537 * * A06 * * 40.0
Compressor
Model Number
MCC
(Amps)
06D * 537 * * A08 * * 75.0
06D * 537 * * A12 * * 89.0
06D * 537 * * A13 * * 54.2
06D * 537 * * A31 * * 32.0
06D * 537 * * A32 * * 89.0
06D * 537 * * A36 * * 40.0
06D * 541 * * A01 * * 32.0
06D * 541 * * A06 * * 40.0
06D * 541 * * A08 * * 75.0
06D * 541 * * A09 * * 40.0
06D * 541 * * A12 * * 89.0
06D * 541 * * A13 * * 54.2
06D * 541 * * A31 * * 32.0
06D * 541 * * A32 * * 89.0
06D * 541 * * A36 * * 40.0
06D * 718 * * A13 * * 16.4
06D * 718 * * A31 * * 10.8
06D * 718 * * A32 * * 27.0
06D * 718 * * A36 * * 13.5
06D * 724 * * A01 * * 19.7
06D * 724 * * A06 * * 22.0
06D * 724 * * A12 * * 48.8
06D * 724 * * A13 * * 26.6
06D * 724 * * A31 * * 17.6
06D * 724 * * A32 * * 44.0
06D * 724 * * A36 * * 22.0
06D * 725 * * A06 * * 22.0
06D * 725 * * A12 * * 48.8
06D * 725 * * A13 * * 26.6
06D * 725 * * A31 * * 17.6
06D * 725 * * A32 * * 44.0
06D * 725 * * A36 * * 22.0
06D * 808 * * A13 * * 10.5
06D * 808 * * A31 * * 7.0
06D * 808 * * A32 * * 17.4
Compressor
Model Number
MCC
(Amps)
06D * 808 * * A34 * * 17.8
06D * 808 * * A36 * * 8.7
06D * 816 * * A13 * * 26.6
06D * 816 * * A31 * * 17.6
06D * 816 * * A32 * * 44.0
06D * 816 * * A34 * * 40.0
06D * 816 * * A36 * * 22.0
06D * 818 * * A01 * * 19.7
06D * 818 * * A04 * * 54.6
06D * 818 * * A06 * * 24.6
06D * 818 * * A12 * * 48.8
06D * 818 * * A13 * * 26.6
06D * 818 * * A31 * * 17.6
06D * 818 * * A32 * * 44.0
06D * 818 * * A34 * * 40.0
06D * 818 * * A36 * * 22.0
06D * 820 * * A13 * * 26.6
06D * 820 * * A31 * * 17.6
06D * 820 * * A32 * * 44.0
06D * 820 * * A36 * * 22.0
06D * 824 * * A01 * * 24.9
06D * 824 * * A06 * * 27.8
06D * 824 * * A12 * * 69.0
06D * 824 * * A13 * * 33.6
06D * 824 * * A31 * * 22.2
06D * 824 * * A32 * * 55.5
06D * 824 * * A34 * * 50.5
06D * 824 * * A36 * * 27.8
06D * 825 * * A01 * * 22.2
06D * 825 * * A06 * * 27.8
06D * 825 * * A12 * * 69.0
06D * 825 * * A13 * * 33.6
06D * 825 * * A31 * * 22.2
06D * 825 * * A32 * * 55.5
06D * 825 * * A34 * * 50.5
06D * 825 * * A36 * * 27.8
The MCC values below are provided for reference only. Before programming, verify MCC values with compressor specicaitons.

Open the INTspector App and select the USB Gateway button and wait for the connection to be
established as shown by the next screen in step 3. (this may take approx. 20 seconds)
Once the connection to the INT 69 i 2 Diagnose is established, the following screen appears
automatically. It may take a few additional seconds for the Change Parameters button to
automatically appear.
#1 #2 #3 #4
set amps from
table
Leave blank
Inspector settings for PTC overloads
150%
#5 #6 #7
** Note: If you tap the buttons to the left & button turns green, this locks out compressor if safety trips
•Disabled (NO dRdt / Locked rotor recognition)
•Level 1 active (dRdt / Locked rotor detection Is active)
•Level 1 and 2 (dRdt Is active as an error and a warning)
•Level 1 and 2 only warning (dRdt as a warning only)
Change to Active