KROHNE optiplex 1300 c User manual

Handbook OPTIFLEX 1300 C
OPTIFLEX 1300 C 2
Content
0. Introduction......................................................................................................................................................................................... 4
0.1 General .................................................................................................................................................................................................................. 4
0.1.1 Description of device.............................................................................................................................................................................................. 4
0.1.2 Legal matters ......................................................................................................................................................................................................... 4
0.2 Safety..................................................................................................................................................................................................................... 5
0.2.1 Use in hazardous areas ......................................................................................................................................................................................... 5
0.2.2 Documentation symbols......................................................................................................................................................................................... 5
0.3 Visual inspection .................................................................................................................................................................................................... 6
0.3.1 Instrument Integrity ................................................................................................................................................................................................ 6
0.3.2 Material compatibility ............................................................................................................................................................................................. 6
0.4 Standards and approvals ....................................................................................................................................................................................... 6
0.4.1 Standards............................................................................................................................................................................................................... 6
0.4.2 Approvals ............................................................................................................................................................................................................... 6
0.5 Versions and nameplates ...................................................................................................................................................................................... 7
0.5.1 Non-Ex and Ex versions ........................................................................................................................................................................................ 7
0.5.2 Non-Ex namplate ................................................................................................................................................................................................... 7
0.5.3 Ex nameplates ....................................................................................................................................................................................................... 7
0.6 Items supplied ........................................................................................................................................................................................................ 8
1. Mechanical installation ...................................................................................................................................................................... 8
1.1 Storage and handling............................................................................................................................................................................................. 8
1.2 Location................................................................................................................................................................................................................ 10
1.2.1 All applications ..................................................................................................................................................................................................... 10
1.2.2 Liquid applications ............................................................................................................................................................................................... 16
1.2.3 Solid Applications................................................................................................................................................................................................. 18
1.3 Typical installations.............................................................................................................................................................................................. 20
1.3.1 General notes....................................................................................................................................................................................................... 20
1.3.2 Tanks with concrete roofs .................................................................................................................................................................................... 23
1.3.3 Stilling wells.......................................................................................................................................................................................................... 23
1.3.4 Bypass chambers ................................................................................................................................................................................................ 25
1.3.5 Spherical tanks..................................................................................................................................................................................................... 25
1.3.6 Horizontal cylindrical tanks .................................................................................................................................................................................. 26
1.4 Other important information ................................................................................................................................................................................. 27
1.4.1 Process conditions............................................................................................................................................................................................... 27
1.4.2 Electrostatic discharge......................................................................................................................................................................................... 27
2. Electrical connection........................................................................................................................................................................ 28
2.1 Wiring................................................................................................................................................................................................................... 28
2.1.1 General notes....................................................................................................................................................................................................... 28
2.1.2 Wiring Procedure ................................................................................................................................................................................................. 29
2.2 Power supply........................................................................................................................................................................................................ 31
2.2.1 General notes....................................................................................................................................................................................................... 31
2.2.2 Non-Ex versions................................................................................................................................................................................................... 32
2.2.3 Ex versions........................................................................................................................................................................................................... 32
2.3 Connection, I/Os .................................................................................................................................................................................................. 33
3. Commissioning................................................................................................................................................................................. 35
3.1 Power-on and start-up ......................................................................................................................................................................................... 35
4. Operation........................................................................................................................................................................................... 35
4.1 Operating concept................................................................................................................................................................................................ 35
4.1.1 Available user interfaces PACTware™................................................................................................................................................................ 35
4.1.2 Display screen...................................................................................................................................................................................................... 36
4.1.3 Normal mode........................................................................................................................................................................................................ 37
4.1.4 Normal mode hot keys ......................................................................................................................................................................................... 41
4.1.5 Program mode ..................................................................................................................................................................................................... 41
4.1.6 Program mode hot keys....................................................................................................................................................................................... 45
4.2 Setup.................................................................................................................................................................................................................... 45
4.2.1 PACTware™ ........................................................................................................................................................................................................ 45
4.2.2 Device display...................................................................................................................................................................................................... 45
4.2.3 Summary of menu items ...................................................................................................................................................................................... 55
4.2.4 Advanced setup: further notes............................................................................................................................................................................. 61
4.3 Error messages and troubleshooting (device display Wizard)............................................................................................................................. 72
5. Functional checks ............................................................................................................................................................................ 77

Handbook OPTIFLEX 1300 C
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6. Service and maintenance................................................................................................................................................................. 79
6.1 General notes....................................................................................................................................................................................................... 79
6.2 Signal converter replacement .............................................................................................................................................................................. 79
7. Technical data................................................................................................................................................................................... 80
7.1 Technical data...................................................................................................................................................................................................... 80
7.1.1 Technical data extract.......................................................................................................................................................................................... 80
7.1.2 Blocking distance ................................................................................................................................................................................................. 82
7.1.3 Hazardous areas.................................................................................................................................................................................................. 83
7.2 Dimensions and weights ...................................................................................................................................................................................... 83
8. Measuring principle.......................................................................................................................................................................... 85
8.1 General principle.................................................................................................................................................................................................. 85
8.2 Measuring modes ................................................................................................................................................................................................ 86
9. Approvals .......................................................................................................................................................................................... 89
10. Glossary ............................................................................................................................................................................................ 90
11. Device return form............................................................................................................................................................................ 94

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OPTIFLEX 1300 C 4
0. Introduction
0.1 General
0.1.1 Description of device
The OPTIFLEX 1300 C gauge is designed solely for measuring the distance, level, interface, mass and
volume of liquids, pastes, slurries, granulates and powders.
OPTIFLEX can form part of an overfill protection system as defined in WHG if ordered with the appropriate
options.
The OPTIFLEX 1300 C is KROHNE's latest 2-wire TDR (guided-pulse) level-measurement gauge.
Using its new third-generation electronics, the gauge emits signals with a small pulse width, large bandwidth
and short signal rise and fall times. When the gauge processes the signal, a higher signal amplitude is
achieved which ultimately results in sharper resolution and higher accuracy.
TDR gauges use a probe to guide a signal to the surface of the measured product(s). With a choice of 6
probes, OPTIFLEX is capable of measuring most materials in very difficult conditions.
The OPTIFLEX 1300 C can detect and measure thin interfaces-not much thicker than a 50 mm film of oil on
water in a large tank. This is a new-generation level meter with a wizard-driven setup, fully-potted electronic
subassemblies, an online help functions.
It is provided with a pictorial quick setup. You will not normally need this Handbook to install, set up and
operate the device. All menu items have an on-screen help function that is activated 15 seconds after the last
input. In the unlikely event of a failure, error icons appear on-screen. Clicking on the error icon in the
PACTware device tool manager software or by looking in the error record menu item in program mode using
the device screen wizard displays an error description, which normally is sufficient to rectify the problem. Only
in severe cases will you need to consult the error records.
0.1.2 Legal matters
Authorized personnel
Installation, assembly, commissioning and servicing must only be undertaken by KROHNE-trained personnel.
Maintenance which is considered relevant to safety in the sense of explosion protection must only be carried
out by the manufacturer, his agents or under the supervision of experts.
Liability
Responsibility as to suitability and intended use of these devices rests solely with the user. Improper
installation and operation may lead to loss of warranty. In addition, KROHNE Group's Standard General
Conditions of Sale and Delivery, found on the back of the invoice and forming the basis of the purchasing
contract, are applicable.
Special codes and regulations apply to its use in hazardous areas.
General limitation on liability
Unless otherwise expressly set forth in the Standard Terms and Conditions of Sale and Delivery, the Seller is
only liable for damages, whatever their legal basis is, in case they are based on willful action or gross
negligence. This limitation on liability does not apply in the event the Buyer raises claims relating to personal
injury or damages to property according to the product liability law based on a defect of the delivered goods.
Any advice given by the Seller, in particular regarding the application of the delivered goods, shall only commit
the Seller if given or confirmed in writing.
Returning the device
If you need to return the level gauge to the manufacturer or supplier, please read to the instructions and
complete the form given in the appendix.
Warranty
Please consult KROHNE’s General Terms and Conditions for information on guarantee and liability.

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0.2 Safety
•Follow all instructions carefully to make sure that you install the device correctly
•Observe special conditions for installations requiring approved equipment.
•Check that the information on the device nameplate conforms to the on-site data.
•Wire according to local rules and regulations.
•Remove the device from the installation before servicing, except for replacement of the housing as
described in section 6.2.
0.2.1 Use in hazardous areas
The device is suitable for monitoring level in hazardous areas, when fitted with the appropriate options. Install
on tanks containing all flammable substances in Gas Group IIC.
Special regulations are applicable to the use of the device in hazardous areas. Please refer to the special
manuals supplied on a CD-ROM with the device.
Please read carefully. In certain cases, these instructions will replace standard installation and operating
instructions.
0.2.2 Documentation symbols
A set of symbols is used to give warnings or information relevant to particular applications. These are defined
below:
Caution
Information that, if not followed, may lead to actions resulting in incorrect functioning of the device.
Warning
Information that, if not followed, may lead to actions resulting in measurement error, personal injury and/or
damage to the device.
Information and instructions for Ex applications
Information that must be used to observe the safety requirements for installation, operation and maintenance
in hazardous areas. If instructions are not followed, this may result in personal injury, damage to the device
and/or incorrect functioning of the device.

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0.3 Visual inspection
0.3.1 Instrument Integrity
The meter withstands corrosive environments.
Visually inspect the meter before installation to ensure that it has not been damaged in transit.
0.3.2 Material compatibility
Check that the flange, gasket and probe materials are compatible with the product in the tank.
Use the information from the following sources:
•converter nameplate
•flange
•approval certificates
0.4 Standards and approvals
0.4.1 Standards
All versions of the device conform to European Union electromagnetic compatibility (89/336/CEE) and low
voltage equipment (73/23/ CE) Directives and Standards that allow use of the CE mark.
These and other relevant standards are listed in Standards.
0.4.2 Approvals
Versions equipped with the necessary options are suitable for use in hazardous locations and may be
certified according to European or American-Canadian approval requirements.
These are:
ATEX (European) -approval
Joint FM and CSA (American-Canadian) -approval
For further information, please refer to:
•Special manuals (supplied on a CD-ROM with the device)
•Approvals

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0.5 Versions and nameplates
0.5.1 Non-Ex and Ex versions
1 Cover without display (standard)
2 Wiring compartment cover
3 Socket head set locking screw for either rotating or removing
the housing
4 Coaxial probe
5 Nameplate
6 Twin cable probe
7 Spacer
8 Counterweight
9 Cable entry (M20, NPT½ or G½ adaptor supplied without
cable gland)
10 Flange
11 Twin rod probe
12 Short circuit
13 Cover with display (option)
14 Equipotential bonding system connection (Ex)
15 Threaded process connection (NPT, G)
16 Single rod probe
17 Single cable probe
18 Turnbuckle (anchor) for turbulent applications
19 Chuck (anchor) for turbulent applications
0.5.2 Non-Ex namplate
1 Company name and address
2 Model name and number
3 Type code (defined in order)
4 Manufacturing date
5 Order number
6 Factory bar code
7 Customer tag number
8 Degree of ingress protection provided by the enclosure
(according to EN 60529 / IEC 529)
9 Indicator arrow to cable entry and cable entry size
10 CE mark - device conforms to European Union directives
11 WHG code (optional) for German overfill protection standard
12 Company website
13 Read manual symbol
0.5.3 Ex nameplates
Please refer to the special manuals on the CD-ROM supplied with your device.

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0.6 Items supplied
•signal converter connected to a cable, coaxial or rod signal guidance probe, as per order.
•optional: sunshade (fastening material supplied)
•quick-start guide
•Ex instructions (for Ex version only)
•calibration certificates with print-out of factory settings (where applicable)
•a CD-ROM containing this handbook, special manuals for supplementary Ex data, data sheets,
certificates, device return form for repairs and servicing, PACTware software for remote configuration
and data display, links to KROHNE internet for further information such as telephone, fax and Email
numbers of all KROHNE companies and representatives worldwide.
Items not supplied
•Nuts, bolts, gaskets and seals for fitting to existing nozzles, etc.
•cabling and non-standard connections / cable glands
•Service manual since - apart from exchanging entire subassemblies - this device can only be factory
serviced.
1. Mechanical installation
1.1 Storage and handling
Handling
Mount OPTIFLEX 1300 C guided-radar (TDR) level meters on suitable process connections on a tank or
sump. The device weighs between 8 kg or 18 lb and 35 kg or 77 lb.
•Lift the meter by the flange using two people to avoid damaging the probe.
•Support the housing and avoid bending the probe while installing the device.
Handle probe with care!

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Fragile - avoid hard blows, impacts and jolts!
Storage
Storage temperature
Avoid bending rod and coaxial probes!
Avoid over bending cable probes!
Risk of measurement errors from kinking and fraying!

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1.2 Location
1.2.1 All applications
General notes
This section covers positioning the process connection and installing the device.
Mount the OPTIFLEX 1300 C gauge on a suitable process connection on a tank or sump.
Check the following:
•nozzle position in relation to the tank walls and other objects inside the tanks. Note: this free space
around the probe will depend on the probe type selected - refer to later on in this section
•installation adapted to the application
For further information on installation and applications, refer to section 1.2.2: Location, liquid applications
and section 1.2.3: Location, solid applications. Refer also to section 1.3: Typical installations.
Hazardous areas
Refer to the special manuals supplied on a CD-ROM with the device.
Process connections
Check that:
•the tank process connection is level
•there is a good fit between the device's process connection and the nozzle
•the tank roof does not deform under the weight of the device
Process connection and entry pipes
Do not put the process connection close to the entry pipe!
Pouring the product directly onto the probe will give false readings!
Install deflector pipes if it is impossible to move the tank fitting away from entry pipe.

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Threaded process connections
The simplest and most economic way is to mount the level meter directly onto the tank with a GAS or NPT-
threaded connection.
Use a 50 mm or 2" open-end wrench or similar to screw the device onto the tank process fitting.
Nozzles
Nozzle height
Recommendation (especially for single probes and powder applications):
Do not fit a nozzle longer than its diameter.
Nozzles extending into the tank
Do not use nozzles that extend into the tank!
This will create disturbances - especially for single probes!
where h = nozzle height and
d = nozzle diameter
Contact KROHNE for assistance if
this relationship cannot be
respected.
False readings
Do not let the probe touch the side of the nozzle. This will give a false reading.

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Product build-up
Product can accumulate under the nozzle: this may weaken the measurement pulse. Avoid cavities that
permit the build-up of deposits.
You can configure the level meter to attenuate the effects of this build-up.
For further information, refer to section 4.2.4: Setup, advanced setup. Follow the procedures for modifying
Gain and voltage amplitude of the level and/or interface thresholds.
For further assistance, contact the supplier.
Cable probes
Installing level meters with single or twin cable probes
1. Support the housing and the probe using two people.
2. Insert the probe by holding the device more than one meter above the opening to avoid over bending the
cable.
Do not over bend probe!
Risk of measurement error!

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Probe straightness and avoiding entanglement
•The cable must be straight once inserted into the tank.
•The cable counterweight should not touch the bottom of the tank.
•The cable must be far from other objects (e.g. mixers) to avoid entanglement.
Rigid length, Lr, of single and twin cable probes
Installation relative to other tank components
Objects near to the probe that influence measurement accuracy
Install the process connection far from protruding objects such as:
•heating tubes
•sudden changes in tank cross section
•tank wall reinforcements and beams
•weld lines
•dip-stick pipes

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Refer also to the diagram below.
Guided-radar (TDR) level meters generate electromagnetic fields when a measurement pulse is emitted.
This field is affected by any nearby (metallic) objects and these will weaken and potentially disturb the
emitted pulse.
A minimum distance is recommended depending on the probe type to be installed. See the illustrations
below for recommended free space dimensions. Alternatively, the fitter may use a reference chamber or
stilling well. However, the chamber must be smooth, i.e. no visible weld lines, with straight and vertical walls
to maintain the pulse strength and measurement accuracy.
Position far from other objects in tank!
Risk of measurement error!
Special note: coaxial probes
These probes can be used close to or touching objects or walls as the EM field generated by the probe is
contained within the probe’s outer sheath and cannot be affected by other installations in the tank.
However, the coaxial probe is limited to applications using clean products i.e. non-crystallizing, low-viscosity
products that do not have solids in suspension.

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Minimum recommended free space around probe, by type
There is no beam angle for any probe type - the limits of the EM field run parallel to the probe because the
measurement pulse emitted by the device is guided.
Single probe
Double probe
Coaxial probe

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Installing two devices on the tank
Single or double probes:
Install at least 1 meter or 3.3 feet from each other to avoid interference from neighboring electromagnetic
fields.
Coaxial probes
No minimum distancing restrictions.
Two devices fitted close together: single cable probes (left) and coaxial probes (right)
1.2.2 Liquid applications
General notes
Follow these instructions and those given in section 1.2.1: location, all applications.
Turbulent products
If liquid products are agitated or turbulent, probe bending can occur.
Avoid probe bending!
Risk of measurement error!
Always install the meter as far away as possible from the source of turbulence.
Anchor the probe if necessary to ensure it stays straight and vertical.
See the following table.

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Anchoring the probe
Probe type Supports and fastenings Stilling well installation*
Double rod Weld a 28…30mm / 1.1…1.2” internal
diameter tube on the bottom of the vessel;
insert the two rods if short circuit is present.
Possible. On-site calibration may be required to
maintain accuracy. Repeatability is unaffected.
Centre the probe with plastic spacers supplied by
KROHNE to avoid contact between the tube wall
and the probe.
Double cable A turnbuckle may be fitted underneath
counterweight as an option. By using the M8
hole underneath the counterweight, other
types of anchors (for example spring rings
and hooks) can be fitted-contact KROHNE
for further details. Tighten according to local
rules and regulations.
As for double rod.
Single rod Weld a 12mm / 0.5” internal diameter tube on
the bottom of the vessel, insert the rod.
Possible. 50 mm / 2” minimum diameter well.
Contact KROHNE for assistance**.
Single cable
Ø4mm / 0.15"
Possible. 50 mm / 2” minimum diameter well.
Contact KROHNE for assistance.
Coaxial
Ø21.3mm /
0.84"
Weld a 23…25mm / 0.91…0.98” internal
diameter tube on the bottom of the vessel
and insert the tube. The probe may also be
fixed with braces.
Unnecessary.
*Reference (bypass) chamber or stilling well
Supports and fastenings
Double rod
Double cable

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OPTIFLEX 1300 C 18
Ø4mm or 0.15" single cable
Coaxial
Products with foam
The presence of foam (especially if highly conductive) may require the installation of a stilling well or bypass
chamber.
For further information, refer to section 1.3.3: Stilling wells and section 1.3.4: Bypass chambers.
Petroleum products
These products may be stocked in vessels with moving roofs. In this case install a stilling well according to
local standards, rules and regulations relative to the application and site. Refer also to section 1.3.3: Stilling
wells.
1.2.3 Solid Applications
Positioning nozzles on conical silos
Position the connection on the roof at ½ x tank radius and with minimum nozzle height. This will avoid
damage due to bending and traction when the tank is being emptied and also give reasonable
measurements.

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19 OPTIFLEX 1300 C
Traction forces
Anchoring probes in solid applications
We recommend that the probe should not be anchored to avoid excessive traction loads on the cable and
potential cable breaks.
As a rule, do not anchor probes in tanks over 10 meters or 33 feet high.
High tanks - do not anchor probe!
Risk of probe breakage!
Traction load is dependent upon the height and shape of the tank, product particle size & density, and the
rate at which the tank is emptied.
Cable maximum design loads
The Ø 8mm or 0.3" single cable will fail at loads greater than 3.5 T or 7700 lbs. There is also a risk of
damage to pressure-bearing components inside the housing assembly. If loads exceed the maximum
design load, please contact KROHNE immediately.
Estimated traction on the cable according to application
Material Probe used Probe length / m (ft)
10 (32.8) 20 (65.6) 30 (98.4)
Cement Single cable Ø8 or 0.3’’ 1.0 T or 2200 lb 2.0 T or 4410 lb 3.0 T or 6620 lb
Fly ash Single cable Ø8 or 0.3’’ 0.5 T or 1100 lb 1.0 T or 2200 lb 1.5 T or 3300 lb
Wheat Single cable Ø8 or 0.3’’ 0.3 T or 660 lb 0.6 T or 1320 lb 1.2 T or 2650 lb

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Tank roof deformation
Ensure that the tank roof supports loads up to 3.5 metric tones or 7700 lbs.
1.3 Typical installations
1.3.1 General notes
Electromagnetic compatibility
The OPTIFLEX 1300 C conforms to European EMC standard EN 61326-1 A1+A2 and fulfills Immunity and
Emissions requirements for industrial environments. It can be installed on open-air tanks and non-metallic
(such as plastic) vessels.
Note:
When the probe is enclosed in a metal vessel or when the device is fitted with a coaxial probe, it conforms
to residential class immunity and emissions requirements.
All installations should respect the instructions given in section 1.2: Location.
Installations with difficult measurement conditions
Agitators can cause foam, turbulent product surfaces and probe entanglement.
Mounting a device in a bypass chamber or stilling well or a device with a coaxial probe are ideal solutions
for these conditions.
For further information, refer to section 1.3.3: Typical installations, stilling wells and section 1.3.4: Typical
installations, bypass chambers.
Ambient temperature
The ambient temperature limits of the device are given below.