Krownlab Baldur Glass Mount Bypassing Doors User manual

R
PRODUCT: BALDUR + ODEN
CONFIGURATION: BYPASSING DOORS
MOUNT: GLASS MOUNT
INSTALLATION INSTRUCTIONS
Product is covered by U.S. patents. For more information visit www.krownlab.com

*System additions and optional accessories may require additional tools or materials. See instructions for each accessory for more details.
1. TOOLS + MATERIALS REQUIRED
TOOLS
• Tape measure
• Imperial allen wrench kit
• Level
• Ratchet with 1/4”, 3/8“ and 1/2” sockets
• Torque wrench capable of measuring 110inlbs(9.5ftlbs)
• #2 Philips screw driver
• Power drill
• One or more of the following drill bits depending on product configuration:
-13/64” metal drill bit for multiple-track systems
-15/64” for soft wood blocking
-1/4” drill for hard wood blocking
TOOLS FOR DRILLING AND CUTTING TRACK
• Miter saw and carbide toothed blade
• 1/2” or 11/16” metal drill bit (11/16” holes provide full 1/4” adjustment in any direction)
MATERIALS
• Blue painters tape
• Pencil or other non permanent marking tool
• Glass panels fabricated for your project
2. GLASS INSPECTION
INSPECTING GLASS
• Confirm dimensional accuracy
• Ensure holes are seamed and free of chips
• Ensure holes are properly sized
• Reference “Glass panel specifications” for additional information: www.krownlab.com/downloads

BASE KIT
3. VERIFY ALL COMPONENTS
Track stand-offs
Track fastener kit
- wood -
Drywall insert kit
*Door guide included may differ.
Safety stop assembly
Trolley kit**
Glass bushing
Glass door guide kit*
SYSTEM OPTIONS AND ADDITIONS
Track shim kit
Perpendicular wall fitting kit
Go to our website for a complete
range of door pulls and locks.
Seal kit
Fin seal
Edge seal
Door bottom seal
** Illustration is based on Baldur
Rear track assembly
Front track assembly
Door stop kit

Door panel in
desired closed
position
24
3
1
3
4
Determine the height of the track centerline:
HEIGHT = DOOR PANEL HEIGHT + 3”
This will result in a 3/8” clearance between your door
panel and the floor. Adjust if desired or necessary.
Additional clearance can be achieved by the vertical
adjustment feature on the trolleys. See step 20.
Mark the track centerline on your wall. (If you run a
length of painter’s tape along your wall, you’ll thank
us later!)
On the wall, mark the middle of the opening. This will
be where the track is centered.
Determine and mark the locations of all mounting
points along the track centerline.
Krownlab hardware requires a structural wall to
function properly and safely. Each mounting point
must engage an appropriate amount of structural
material: Wood or metal framed walls must have 3” of
solid blocking secured to studs or other framing
members.
2
4. REMOVE TRACK COVER
Remove the track from the protective sleeve.
Gently pry the cover from the base with a slender
plastic (non-marring) tool.
1
2
2
5. LOCATE TRACK ATTACHMENT POINTS

Use a 1-3/4” spade bit to remove the drywall at each
mounting point.
Place a drywall insert into each drywall cavity.
To perform their function, drywall inserts must be up
against the structural material of your wall and flush
with the finished surface of the drywall. If needed,
use the included steel shims as shown.
7. INSTALL DRYWALL INSERTS
1
2
This step is for walls with a non-structural surface only. I.e., drywall, pin-up board or other materials
that are weaker than the wood blocking behind them. Skip to the next step for installations
without these materials.
Steel shims
Optional insert
for 5/8” drywall
12
6. LINK MULTIPLE TRACKS
Track connector washer plate
2
Track Connectors are included with multiple-track systems to keep the tracks in alignment.
Skip to the next step for single-track installations.
4
Butt tracks end to end as they will be installed on your
wall. Using the track connector washer plate centered
over the seam between the tracks as a template,
mark each track for drilling.
Drill a 13/64” hole in each track.
Connect tracks by assembling the track connector
washer plate as shown. Ensure that washer teeth align
with teeth in the track before tightening fasteners.
Install a 3/8” socket onto a torque wrench and torque
the nuts to 48 inch-lbs (4 ft-lbs). You may need to use a
1/8” allen wrench to prevent the screws from rotating
while torquing.
2
1
3
4

8. PREDRILL STRUCTURAL WALL
1Drill a pilot hole for each mounting point.
Make sure that each mounting point engages an
appropriate amount of structural material: Wood or
metal stud framed walls must have 3” of solid wood
blocking secured to studs or other framing members.
Predrill 15/64” pilot hole for lag into soft wood
blocking. (1/4” for hardwood)
Determine which components are needed to set desired
wall clearance using the formula and table below.
DESIRED CLEARANCE * = PANEL DISTANCE - PANEL THICKNESS
DETERMINE DESIRED WALL CLEARANCE9.
1
Optional
track
stand-off
3/16”
Panel distance
Desired clearance
Optional
panel
spacer
Required 1/4”
track stand-off
Panel
distance
√ √
√
√
√
Optional 3/4”
track stand-off
Optional
panel spacer
7/8”
1”
1-5/8”
1-3/4”
√ √
√
* If additional wall clearance is required, please contact [email protected]

11. OPTIONAL STEP - INSTALL PERPENDICULAR WALL FITTING
If your order included a perpendicular track attachment, please proceed to the separate installation
instructions to install the fitting. Once complete, resume the next step in these instructions.
Perpendicular wall fitting for framed walls.Perpendicular wall fitting for glass walls.
Temporarily slide one door stop to each end of the
rear track. Snug, but do not tighten the stops yet.
10. ATTACH DOOR STOPS TO REAR TRACK
1
If installing Premium Door Stops, reference those installation instructions in parallel.

12. INSTALL END CAPS TO REAR TRACK
Use the provided fasteners and a 1/16” allen wrench to
gently secure the end cap to the rear track. Do not
over-tighten!
Repeat on the other end of the track, if applicable.
1
2
End cap assembly may vary at each end of the track.
Select the scenario below that best matches the track configuration:
• No perpendicular wall fittings – follow the steps below for each end.
• Perpendicular wall fitting on one end – follow the steps below for the opposite end.
• Perpendicular wall fittings on both ends – the track was completed in the previous step. Proceed to the next step in these instructions.
13. MOUNT REAR TRACK TO WALL
Slide springs to the ends of track, but keep 1” away
from holes to prevent clamping a spring under track
washer plate. Evenly space springs along the length of
track to ensure the cover is well-retained.
Ensuring that the black plastic track cap faces up,
loosely install one end of your track with the appropri-
ate track spacers and hardware.
Repeat with the opposite end of the track.
Support the track assembly along its length if multiple
tracks are linked together.
With both ends of the track now supported, loosely
install the remaining mounting points.
1
3
4
2
2
34
1”
See step 9
Optional
track stand-off

Sight down the length of your track to determine if
unevenness in the wall is causing your track to bow. If
necessary:
Loosen track attachment points as needed and insert
shims from below. Ensure that the opening of the shim
faces up. Start with one of the thinner shims, adding
and swapping shims as needed until the track is
straight to within the thickness of one shim.
Never use more than one shim kit at any mounting
point. Track shims may only be used at mounting points
that pull the track out of true.
NOTE: Bowing in the track will negatively affect the
performance of the entire system, causing increased
friction and excessive wear on some components.
Krownlab’s warranty does not cover wear caused by
improper installation.
15. OPTIONAL STEP - INSTALL TRACK SHIMS
Optional track stand-off
Insert shims from below
2
1
2
Do not use shims with the purpose to
extend the track standoff distance.
Snug, but don’t yet tighten each track fastener starting
at the center and moving toward the ends. For
maximum adjustability, start by positioning the washer
plate in the center (neutral) position.
Be sure to account for sloped or uneven floor when
setting track height.
Use the Tru-Level™ System to make sure track is level:
adjust the position of the washer plate at each
mounting point until track is level.
Ensure that washer teeth align with teeth in the track
before tightening fasteners.
14. LEVEL AND ADJUST REAR TRACK HEIGHT
1
2
2
Track
washer
plate
1
2
Track
washer
plate

Ensure the glass door panel has the correct hole
placement, hole sizing, and is prepared per Krownlab's
glass panel specifications.
Inspect glass for any defects, e.g. chips, deformations,
or irregularly shaped holes.
17. VERIFY DOOR PANEL SPECIFICATIONS
1
2
Do not use the glass with any defects!!!! Any defect
is a safety hazard and the glass must be replaced.
3”
4” min. recommended *
6” maximum
1-1/2”
* Facilitates easier door guide installation in step 21.
Ø 5/8”
- 0”
+ 1/32”
Confirm the track has been leveled, shimmed, and all
mounting points have been securely fastened.
Inspect each track spring to ensure they are not
interfering with the mounting hardware and evenly
spaced along the length of the track.
Install 1/2” socket onto a torque wrench and torque
the track bolts to 120 inch-lbs (10 ft-lbs).
Carefully reattach the track cover.
Confirm the track cover is fully seated and securely
attached along the length.
Ensure that the arrow on the inside of the track cover is
facing up.
SECURE REAR TRACK TO WALL
16.
1
2
3
4
5
3

Attach the trolleys using the correct length fastener:
- 3/4” screws for 3/8” thick panel
- 1” screws for 1/2” thick panel
Gently tighten, then back out each screw a half turn.
This will allow you to adjust the panel height after
installation.
Carefully hang your panel.
Do not yet install your door pulls or other door
hardware.
18. ATTACH TROLLEYS TO DOOR PANEL
1
2
3
Panel spacer for 3/8” panels
Included glass bushings
must be used in
all installations
Inspect hole for
proper preparation. See
separate glass panel spec
for more information
Remove protective cap from trolley post.
Place one safety stop on the trolley post.
Ensure the safety stop is fully seated and properly
aligned so this half of the post is completely covered
by the safety stop.
Slide the second safety stop over the other side of the
post.
Ensure that both safety stops are aligned and fully
seated.
Thread provided screws into both sides of the safety
stops using a #2 Phillips Screw Driver and lightly tighten.
Repeat above steps for second trolley.
NOTE: Please keep the protective cap and reuse when
removing and rehanging panel to prevent damage to
your track.
19. INSTALL SAFETY STOPS
1
2
5
3
4
3
Not following the above instructions can
cause a hazardous condition. Installation
with both screws is mandatory.
If installing Premium Door Stops, reference those installation instructions in parallel.

21. INSTALL GLASS DOOR GUIDE
Refer to the separate installation instructions for the door guide that is included with your
order. Once installed, return to this document for next steps.
Check for any interference due to an uneven floor by
sliding the panel back and forth.
If necessary, adjust the height of the panel by loosening
the set screws at the bottom of each trolley with a 1/8”
allen wrench. Trolleys are shipped in the up position.
After the panel height has been adjusted, tighten the
trolley screws by hand with a 5/32“ allen wrench on the
backside of the panel.
Insert a 5/32” hex bit into a 1/4” socket on a torque
wrench, and torque trolley screws to 108 inch-lbs (9
ft-lbs).
If additional vertical adjustment is required, unhang the
door panel, remove the track cover, and adjust the
track up or down as needed.
20. ADJUST PANEL HEIGHT
1
2
3
4
2
4

23. INSTALL END CAPS TO FRONT TRACK
Use the provided fasteners and a 1/16” allen wrench to
gently secure the end cap to the front track. Do not
over-tighten!
Repeat on the other end of the track, if applicable.
1
2
End cap assembly may vary at each end of the track.
Select the scenario below that best matches the track configuration:
• No perpendicular wall fittings – follow the steps below for each end.
• Perpendicular wall fitting on one end – follow the steps below for the opposite end.
• Perpendicular wall fittings on both ends – the track was completed in the previous step. Proceed to the next step in these instructions.
Temporarily slide one door stop to each end of the
front track. Snug, but do not tighten the stops yet.
22. ATTACH DOOR STOPS TO FRONT TRACK
1
If installing Premium Door Stops, reference those installation instructions in parallel.

24. MOUNT FRONT TRACK TO REAR TRACK
Slide springs to the ends of track, but keep 1” away
from holes to prevent clamping a spring under track
washer plate. Evenly space springs along the length of
track to ensure the cover is well-retained.
Ensuring that the black plastic track cap faces up,
loosely install one end of your track with the supplied
track spacers and hardware.
Repeat with the opposite end of the track.
With both ends of the track now supported, loosely
install the middle mounting point.
1
3
4
2
2
34
Snug, but don’t yet tighten each track fastener starting
at the center and moving toward the ends. For
maximum adjustability, start by positioning the washer
plate in the center (neutral) position.
Be sure to account for sloped or uneven floor when
setting track height.
Use the Tru-Level™ System to make sure track is level:
adjust the position of the washer plate at each
mounting point until track is level.
Ensure that washer teeth align with teeth in the track
before tightening fasteners.
Ensure front track is level with the rear track
25. LEVEL AND ADJUST FRONT TRACK HEIGHT
1
21
2
Track
washer
plate

Remove protective cap from trolley post.
Place one safety stop on the trolley post.
Ensure the safety stop is fully seated and properly
aligned so this half of the post is completely covered
by the safety stop.
Slide the second safety stop over the other side of the
post.
Ensure that both safety stops are aligned and fully
seated.
Thread provided screws into both sides of the safety
stops using a #2 Phillips Screw Driver and lightly tighten.
Repeat above steps for second trolley.
NOTE: Please keep the protective cap and reuse when
removing and rehanging panel to prevent damage to
your track.
27. INSTALL SAFETY STOPS
1
2
5
3
4
3
Not following the above instructions can
cause a hazardous condition. Installation
with both screws is mandatory.
If installing Premium Door Stops, reference those installation instructions in parallel.
SECURE FRONT TRACK TO REAR TRACK
26.
Confirm the track has been leveled, shimmed, and all
mounting points have been securely fastened.
Inspect each track spring to ensure they are not
interfering with the mounting hardware and evenly
spaced along the length of the track.
Install 1/2” socket onto a torque wrench and torque
the track bolts to 120 inch-lbs (10 ft-lbs).
Carefully reattach the track cover.
Confirm the track cover is fully seated and securely
attached along the length.
Ensure that the arrow on the inside of the track cover is
facing up.
Carefully hang your front panel.
1
2
3
4
5
6
3

29. INSTALL GLASS DOOR GUIDE
Refer to the separate installation instructions for the door guide that is included with your
order. Once installed, return to this document for next steps.
Check for any interference due to an uneven floor by
sliding the panel back and forth.
If necessary, adjust the height of the panel by loosening
the set screws at the bottom of each trolley with a 1/8”
allen wrench. Trolleys are shipped in the up position.
After the panel height has been adjusted, tighten the
trolley screws by hand with a 5/32“ allen wrench on the
backside of the panel.
Insert a 5/32” hex bit into a 1/4” socket on a torque
wrench, and torque trolley screws to 108 inch-lbs (9
ft-lbs).
If additional vertical adjustment is required, unhang the
door panel, remove the track cover, and adjust the
track up or down as needed.
28. ADJUST PANEL HEIGHT
1
2
3
4
2
4

30. INSTALL DOOR PULLS
1If applicable, install door pulls following applicable
installation instructions.
31. SET DOOR TRAVEL
Starting with one of the door in the desired closed
position, slide the door stop so that it touches the
safety stop of the nearby trolley.
Note any protruding door pulls!
Repeat with the door in the open position, sliding the
door stop so that it touches the safety stop of the
nearby trolley.
Verify that the door guide is properly engaged in the
fully open and fully closed positions.
Tighten the door stops in place by hand with a 3/16”
allen wrench.
Confirm locations haven’t shifted while tightening.
Adjust if needed.
Repeat the process with the other door.
Insert a 3/16” hex bit into a 1/4” socket on a torque
wrench, and torque all door stops to 110 inch-lbs (9.5
ft-lbs).
1
2
3
4
5
6
If installing Premium Door Stops, reference those installation instructions in parallel. 6

© 2019 Krownlab. All Rights Reserved. Krownlab and the Krownlab logo is registered Trademark of Krown Lab, Inc.
Visual product representations herein may differ from the actual products. Components and details are subject to improvement changes.
32. MAINTENANCE AND CARE
Routine Maintenance:
• Periodically check tightness of fasteners, particularly in high-use installations.
• Using a dry cloth, wipe bearing and wheel wearing surfaces and remove any build-up of dust or debris every few thousand cycles
or every few months, whichever comes first.
• Bearings without seals should occasionally be lubricated with bearing oil. (e.g. SHC 630 Synthetic Gear and Bearing Oil by Exxon
Mobil Corp: www.mobil.com)
Chemicals:
• This product contains elastomers, polymers, adhesives and special finishes. Chemicals must be checked for compatibility before
using on product.
• Never use ammonia-based cleaners or anaerobic thread lockers on or near product.
Cleaning:
• To clean any time after installation, use a clean and dry non-abrasive lint free cloth. A mild soap may be used if extra cleaning is
needed. (Remember to test an inconspicuous area prior to cleaning hardware)
• Select Black Stainless parts like the bearings can be re-enhanced with furniture style carnauba wax. If needed, apply a thin
coating with a clean cloth, let dry, then buff clean. Do not apply to plastic or rubber components.
• Do not use steel wool, or a Scotch Brite pad, as it can scratch the product.