Kruger KVS Series Instruction manual

General Instructions
KVS Series
Diameter 3,700mm ~ 7,300mm
IGB057.E0/2201
KRUGER Ventilation Group

Contents User Manual
Content .....................................................................
Summary ..................................................................
Structure ...................................................................
Packing .....................................................................
Installation ................................................................
Operation .................................................................
Trouble shooting ......................................................
Safety protection ......................................................
Maintenance .............................................................
Warranty ...................................................................
3
2
1
4
5
12
13
14
14
15
1

1. Summary
1.1 Product Features
1.2 Product Applications
Manufacturing plants, warehouses, shopping malls, dairy farms, churches, railway platforms,
stadiums and etc.
1.3 Product Models
Table 1-1
1.4 Working Condition
· Indoors, no corrosive gas, flammable gas, oil mist, water vapor, dripping water or salty air
· Working temperatu~re: -35℃ ~ +50℃
· Relative humidity: 0%~95%
· Altitude: <2000m
· Power input: AC 220V (range 200V-240V) or 380V (range 380-440V)
Cautions
· Make sure the KVS fan system is grounded.
· Control box output & input connection mixed is strictly prohibited.
· Power outage during operation is strictly prohibited.
2. Structure
· Maintainence free permanent magnet IP65 motor with full load and partia load efficiency.
· High efficiency aircraft-grade aluminum blade with internal steel reinforcement .
· Anti slip slot and locknut design mounting structure.
· Alloy cast steel universal joint mounted between fan and ceiling.
Main Components
1. Drive / Motor
2. Control system
3. Connecting structure
4. Safety components
5. Electrical system.
2
Summary User Manual
3
Structure User Manual
Control - Holip VFD
Connection Panel
Safety components
Electrical system
Permanent Magnet Synchronous Motor
· Large and wide space ventilation to improves human comfort
· High volume, low noise, energy saving
· Safe operation and easy installation
Model Dia. Power Spd. Weight
mm kW rpm kg
KVS 7300
KVS 6400
KVS 5500
KVS 4600
KVS 5300
KVS 4600
KVS 3700
7300
6400
5500
4600
5300
4600
3700
1.5
1.5
1.5
1.5
0.6
0.6
0.6
54
60
70
81
56
70
81
138
130
121
112
80
75
70
· L-shaped safety buckle built in each fan blade.
· Safety steel wire hold the fan with bulding strucure.
· Fasteners with anti-loose self-locking nut and toothed anti-fall pad.

4. Installation
4.1 Technical Requirement
4.1.1 Ceiling Structure
4.1.2 Ensure building structure supports fan weight as shown in table 1-1
4.1.3 Ensure input voltage in accordance with product rated voltage
4.1.4 Locate Installation Spot
4.2 Equipment
4.2.1 Safety Equipment
Labor Gloves
Safety BeltsSafety Helmets
I-BEAM / H-BEAM CONCRETE BEAM
Installation
Packing User Manual User Manual
3. Packing
370*41*33cm
Blade Carton
78*70*70cm
Motor Carton
Motor Control Box
Blades
Galvanized Pipes
Extension Pipe
Steel Wire Cable
Mounting Plate & Clips Bottom Cover
Universal Joint
Waved Plastic Pipe
M16X60 Bolt Kit
x4
M16X130 Bolt Kit
x4
M10X50 Bolt Kit
x12
M5X16 Screws
x16
x5
Wire Rope Clamp
x14
Winglet & Safety Strip
x6
Control Box Screw
x4
Clip Kit
x5
Galvanized Pipe Connector
x4
Heat Sink Kit
45
Light
Overhead Crane

4.2.2 Installation equipment
4.3 Installation uide
4.3.1 Mounting
Generally KVS Fan supports I-beam and concrete beam mounting only, for other structures,
please consult KVS Fan for details components.
Scissor Lift
Wrench Kit
Wire Stripper
Range finder/tapeline
Wire Cutter Screwdriver
Level Meter
Wire Tightener
Multimeter
InstallationInstallation User Manual User Manual
I Beam Bottom Mounting
Round Beam Mounting
Concrete Beam Mounting
Locate the installation position.
Place mounting plate onto bottom beam.
Fix clips with M16*60 bolt kits.
* Ensure the mounting plate is levelled and aligned
with the beam.
* Ensure the connection point (for universal joint) is
at the middle of the I-beam.
Locate the installation position.
Place mounting plate on top of the round beam.
Place mounting plate with "drop" at the bottom
of the round beam.
Fix both mounting plate with M16*130 or longer
bolt kits.
* Ensure the mounting plates are securely fixed to
the beam.
* Ensure the connection point (for universal joint)
is at the middle of the beam.
Locate the installation position.
Mark and punch holes (for mounting plates) on the
beam.
Fix L panel with M14*50 expansion bolt kits.
Place the mounting plate at the bottom of the beam.
Fix with M16*60 bolt kits.
* Ensure at least 3 bolts for each L panel.
* Ensure mounting plate is levelled and aligned with
the beam.
* Ensure the connection point (for universal joint) is
at the middle of the beam.
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Installation User Manual Installation User Manual
4.3.2 Install Universal Joint
Fix the universal joint with M16X130 bolt kit.
4.3.3 Install Extension Pipe & Beam Wire
Find the upper direction of the extension pipe.
* All walls reserve holes, fix the pipe to bottom
part of universal joint with M16x130 bolt kit.
4.3.4 Install Motor
Fix motor to extension pipe with M16x130 bolt kit.
4.3.5 Cable Wire Placement
4.3.6 Motor Wiring
4.3.9 Install Blades & Safety Strips
Install winglets into blades with M5*16 screws.
Install blades to plug-in connectors one by one.
Install safety strips, there are round & oval in each
edge, place the round on next strip’s oval, fixed with
M10*50 bolt kit.
Fix the blades via the hole further from the motor with
M10*50 bolt kit.
* Bolt kits should be inserted from bottom to top.
4.3.8 Level Adjustment
Use wire rope tool to tighten the steel wires.
Ensure the extension pipe is plumb (straight upright).
Ensure the clamps are tightened.
Ensure the motor part is leveled.
* Recommend to check the above with a level meter.
4.3.7 Install Steel Wires
Locate proper positions for 4 steel wires.
Cut wires in proper length & fix at the positions.
Get the other end of wire through reserved rings.
Ensure the angles between 4 wires and level are
the same.
* Recommend angle > 45°,
fix cables with wire rope clamps.
* Ensure each 4 clamps are in the same level.
* Ensure the pipe is plumb (using a level meter).
Surround the steel wire to the beam and through
the reserved holes on the pipe.
* Ensure the motor component is plumb (straight upright).
Allocate a proper position for the cable and reserve
sufficient cable length for motor wiring.
* recommeded 50cm + length of extension pipe.
Get the cable through galvanized pipe and fix with clips.
* Pass the cable through reserved hole on extension pipe.
Connect ground - ground, live - live wiring respectively.
* BLACK - Ground wires.
* OTHER COLOR - Live wires.
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Installation User Manual Installation User Manual
4.3.11 Install Bottom Cover
Fix bottom cover with 4 pieces of M5*10 screws.
4.3.12 Install Control Box
Install control box and fix control box with long screw.
* Recommend to install at the side of I beam for better
heat dissipation.
* Ensure bottom panel is levelled.
* Control box should be installed upright.
4.3.13 Control Box Wiring
Control box input wiring (Power supply)
Connect ground - ground, live - live wiring respectively.
Connect ground - ground, live - live wiring respectively.
* BLACK - Ground wires.
* OTHER COLOR - Live wires.
4.4 Debug
4.4.1 Push the isolation switch upwards to connect the power supply.
4.4.2 Turn selector switch to "Run" position and start the fan.
4.4.3 Slowly increase the speed control to 1/3 position and observe the fan's rotating
direction.
a) If the direction is counter-clockwise when lookup from round, the fan wirin is correct
i. Turn speed control to minimum setting.
ii. Turn selector switch to "OFF" to stop the fan.
Cautions
· Wiring connection must only be done after power is completely disconnected.
· Even if the power is disconnected, the capacitors of the inverter's DC circuit may
still be charged. After cutting off the power supply, please wait for the capacitor to
discharge completely before performing maintenance or repair work, otherwise it
may cause serious injury or death.
4.5 Trial
4.5.1 Push the isolation switch upwards to connect the power supply.
4.5.2 Turn selector switch to "Run" position and start the fan.
4.5.3 Slowly increase the speed control to maximum speed.
4.5.4 Observe if there are any abnormal noise or vibration for 15 minutes.
4.3.10 Install Heat Sink
Fix heat sink with 8 pieces of M6*20 screws.
iii. Push the isolation switch downwards to disconnect the power supply, then
hold for 3-5 minutes.
iv. Switch any TWO out of THREE pairs of live wires.
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g
g
b) If the direction is clockwise when lookup from round, the fan wirin is wron
g
g g
.
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Trouble Shooting
User Manual User Manual
Operation
5. Operation
5.1 Inspection Before Operation
· Check power supply voltage meets the fan’s requirement.
· Check the speed control in minimum position.
· Check the obstacles are beyond clearance area.
5.2 Cautions
· Please do not change the fan structure and installation position without permission.
· Do not open the electric control box with power connected to avoid electric shock.
· Do not carry out maintenance work with power connected to avoid electric shock.
· Before switching on the power supply, make sure the power supply voltage is correct.
· It is strictly prohibited to run the fan with insufficient safety space / clearance.
· It is strictly prohibited to work back and forth in the fan operating space, and confirm
whether there are obstacles before starting.
· Please do not operate the damaged equipment that might cause serious injur y.
· It is strictly prohibited to make structural or parameter changes to the electric control box,
otherwise it will cause equipment damage or personal injury due to improper settings.
· Please do not bend the fan blades during installation, adjustment and cleaning, otherwise
it will damage the equipment.
· Even if the power is disconnected, the capacitors of the inverter's DC circuit may still be
charged. After cutting off the power supply, please wait until at least 3-5 minutes so the
capacitor is completely discharged before performing maintenance or repair work
Otherwise, it may cause serious injury or death.
5.3 Start
· Turn selector switch to Run position and start the fan.
· Slowly increase the speed control to desired speed
5.4 Stop
· Turn the speed control to minimum speed.
· Turn selector switch to OFF position and stop the fan.
6. Trouble Shooting
If the product fails during the product warranty period, please contact manufacturer or
local distributor.
might be voided.
Please do not try to troubleshoot without the presence of professional or the warranty
Alert Error Fault Description Trouble shooting
A.02 E.02 Disconnection fault Check terminal VI or AI wiring
A.03 E.03 Motor missing 1. Check motor wiring
2. Inverter power and motor power match
A.04 E.04 Input phase loss 1. Check and eliminate the problems in the peripheral circuit
2. Seek technical support
A.07 E.07 Overvoltage 1. Extend acceleration time
2. Install braking resistor
A.08 E.08 Undervoltage Check whether the power supply is normal
A.09 E.09 Inverter overload 1. Check if the load increases or changes suddenly
2. Set the appropriate parameters
A.10 E.10 Motor overload 1. Check if the load increases or changes suddenly
2. Set the appropriate parameters
E.11 Motor temperature too high 1. Refer to the motor overload handling countermeasures
2. Check temperature sensor connection
A.12 E.12 Over torque
1. Check if the motor is blocked
2. Extend acceleration and deceleration time
3. Set the appropriate parameters
A.13 E.13* Overcurrent Reference over torque
A.14 E.14* Ground Fault 1. Reduce carrier frequency
2. Replace cable or motor
E.16* Output short circuit Check the motor wiring, check the motor wire and the insulation of
the motor
A.17 E.17 Communication timeout Check whether the communication control is normal
A.20 E.20 Power supply voltage too
low Check the grid voltage
E.21 Undervoltage and
overcurrent Check whether the grid voltage drops instantly
A.24 E.24 Fan failure 1. Clean the fan
2. Replace the fan
E.25* Brake failure Check the braking resistor
E.27 Brake failure Check the braking resistor
E.28 Brake failure Check the braking resistor
E.30*
E.31*
E.32*
Motor phase loss 1. Replace the motor
2. Check motor wiring
A.36 E.36 Main power failure Check whether the power supply voltage is normal
E.38* Inverter internal fault Please contact the dealer or inverter manufacturer
E.47* Power card 24V failure Please contact the dealer or inverter manufacturer
E.48* VDD pin voltage is low Please contact the dealer or inverter manufacturer
E.51-58 AMA failure Set the motor parameters correctly
A.59 E.59 Current limit Set the motor parameters correctly or follow E. 13 inverter
overcurrent countermeasures
E.63 Mechanical braking current
too low Correctly set according to the actual situation
A.69 E.69* IGBT temperature too high 1. Clean up the air duct
2. Replace the fan
E.80 Parameter reset to factory
value Press OFF to reset
Er.84 Connection between the
panel and the inverter failed
Er.85 Button disabled
Er.89 Parameter read-only This parameter cannot be modified
Er.91 Parameters cannot be
modified in current mode Parameters cannot be modified in the current mode
A.96 Inverter timing stop time
arrives Please contact the equipment manufacturer
A.102 External fault
A.103 Eccentricity failure
Err Parameters cannot be
changed
Note: The faults marked with * are trip-locking faults.
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Warranty
Maintenance User Manual User Manual
8. Maintenance
Routine Maintenance for fan not in operation
7. Safety Protection & Accident Handling
Kruger KVS Fans are produced in strict accordance with the quality of international,
national and industry standards, and have passed international certification and testing.
At the same time, the product adopts a frequency conversion control unit with safety
protection.
In case of an emergency, the frequency converter stops operation and sends warning or
alarm signal and displays the relevant code.
Please contact the manufacturer or local distributor and provide error code for a solution in
time.
9. Warranty & After Sales
This product enjoys 2 year full warranty since the date of shipment.
If the product fails during the product warranty period, please contact the manufacturer or
local distributor for a solution in time.
Please don’t try to troubleshoot by yourself so as not to be unable to enjoy the warranty.
· Faults/damage caused by improper operation.
· Faults/damage caused by power outage during operation.
· Failure/damage caused by changing the structure or position of the product without
permission.
· Failure/damage due to force majeure factors such as floods, fires, earthquakes, droughts,
wars, etc.
· Ensure power supply is disconnected.
· Clean dusts and dirts before re-connecting power supply and operation.
Maintenance Records
1st year
2nd year
3rd year
4th year
5th year
6th year
7th year
8th year
9th year
10th year
Maintenance Record
1st year 2nd year 3rd year 4th year 5th year
6th year 7th year 8th year 9th year 10th year
Maintenance items
Check running noise and vibration
Check control box working status
Check deformation of blades
Check tightness of steel wires
Check guy wire
Check connection of blade and connector
Check connection of blade safety strip
Check anti-detachment of motor and hub
Check mounting plate bolts
Check extension pipe and plate bolts
Check extension pipe and motor frame bolts
Check motor frame bolts
Check welding parts
Check bottom cover
Check wiring
Clean dust & dirt of motor, blade, control box
Check running direction of the fan daily
daily
14 15
might be voided.
Please do not try to troubleshoot without the presence of professional or the warranty