
Contents
3 of 76
CalioTherm Pro
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Target group.....................................................................................................................................................6
1.3 Other applicable documents............................................................................................................................6
1.4 Symbols .............................................................................................................................................................6
1.5 Key to safety symbols/markings.......................................................................................................................7
2 Safety...................................................................................................................................................... 8
2.1 General..............................................................................................................................................................8
2.2 Intended use .....................................................................................................................................................8
2.3 Personnel qualification and training...............................................................................................................9
2.4 Consequences and risks caused by non-compliance with this manual .........................................................9
2.5 Safety awareness ..............................................................................................................................................9
2.6 Safety information for the operator/user.......................................................................................................9
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................10
3 Transport/Storage/Disposal ................................................................................................................ 11
3.1 Checking the condition upon delivery..........................................................................................................11
3.2 Transport.........................................................................................................................................................11
3.2.1 Placing the pump set down.............................................................................................................. 12
3.3 Storage/preservation......................................................................................................................................12
3.4 Return to supplier...........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................13
4 Description............................................................................................................................................ 14
4.1 General description ........................................................................................................................................14
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................14
4.3 Designation.....................................................................................................................................................14
4.4 Name plate......................................................................................................................................................15
4.5 Design details..................................................................................................................................................15
4.6 Configuration and function...........................................................................................................................17
4.7 Noise characteristics .......................................................................................................................................18
4.8 Scope of supply...............................................................................................................................................18
4.9 Dimensions and weights ................................................................................................................................18
4.10 Accessories ......................................................................................................................................................18
5 Installation at Site................................................................................................................................ 19
5.1 Safety regulations...........................................................................................................................................19
5.2 Checks to be carried out prior to installation...............................................................................................19
5.3 Installing the pump set ..................................................................................................................................20
5.4 Connecting the piping ...................................................................................................................................23
5.5 Fitting the enclosure/insulation.....................................................................................................................24
5.6 Electrical connection ......................................................................................................................................24
5.6.1 Connecting the electric cables.......................................................................................................... 25
6 Commissioning/Start-up/Shutdown................................................................................................... 34
6.1 Commissioning/Start-up.................................................................................................................................34
6.1.1 Prerequisites for commissioning/start-up ........................................................................................ 34
6.1.2 Priming and venting the pump........................................................................................................ 34
6.1.3 Start-up.............................................................................................................................................. 35
6.2 Operating limits..............................................................................................................................................36
6.2.1 Frequency of starts............................................................................................................................ 36
6.2.2 Ambient temperature....................................................................................................................... 36
6.2.3 Minimum inlet pressure.................................................................................................................... 36