KSB Movitec Series Installation instructions

High-pressure In-line Pump
Movitec
Installation/Operating Manual

Legal information/Copyright
Installation/Operating Manual Movitec
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB B.V., Alphen aan den Rijn, Nederland 31/07/2019

Contents
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Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Installation of partly completed machinery....................................................................................................6
1.3 Target group.....................................................................................................................................................6
1.4 Other applicable documents............................................................................................................................6
1.5 Symbols .............................................................................................................................................................6
2 Safety...................................................................................................................................................... 8
2.1 Key to safety symbols/markings.......................................................................................................................8
2.2 General..............................................................................................................................................................8
2.3 Intended use .....................................................................................................................................................8
2.4 Personnel qualification and training...............................................................................................................9
2.5 Consequences and risks caused by non-compliance with this manual .........................................................9
2.6 Safety awareness ..............................................................................................................................................9
2.7 Safety information for the operator/user.......................................................................................................9
2.8 Safety information for maintenance, inspection and installation ..............................................................10
2.9 Unauthorised modes of operation................................................................................................................10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery..........................................................................................................11
3.2 Transport.........................................................................................................................................................11
3.3 Storage/preservation......................................................................................................................................12
3.4 Disposal ...........................................................................................................................................................13
3.5 Return to supplier...........................................................................................................................................13
4 Description of the Pump (Set)............................................................................................................. 14
4.1 General description ........................................................................................................................................14
4.2 Product information.......................................................................................................................................14
4.2.1 Product information as per Regulation No. 1907/2006(REACH) ....................................................14
4.2.2 Product Information as per Regulation No. 547/2012 (for water pumps with a maximum shaft
power of 150kW) implementing "Ecodesign" Directive 2009/125/EC...........................................14
4.3 Designation.....................................................................................................................................................14
4.4 Name plate......................................................................................................................................................18
4.5 Design details..................................................................................................................................................19
4.6 Configuration and function...........................................................................................................................20
4.7 Noise characteristics .......................................................................................................................................20
4.8 Scope of supply...............................................................................................................................................20
4.9 Dimensions and weights ................................................................................................................................20
5 Installation at Site................................................................................................................................ 21
5.1 Safety regulations...........................................................................................................................................21
5.2 Checks to be carried out prior to installation...............................................................................................21
5.3 Installing the pump set ..................................................................................................................................21
5.4 Piping ..............................................................................................................................................................22
5.4.1 Connecting the piping.......................................................................................................................22
5.4.2 Permissible forces and moments at the pump nozzles....................................................................23
5.5 Fitting a bypass ..............................................................................................................................................24
5.6 Electrical connection ......................................................................................................................................25
5.6.1 Overload protection ..........................................................................................................................26
5.6.2 Earthing..............................................................................................................................................27
5.7 Checking the direction of rotation................................................................................................................27
6 Commissioning/Start-up/Shutdown................................................................................................... 29
6.1 Commissioning/Start-up.................................................................................................................................29
6.1.1 Prerequisites for commissioning/start-up .........................................................................................29
6.1.2 Priming and venting the pump.........................................................................................................29

Contents
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6.1.3 Checking the shaft seal......................................................................................................................31
6.2 Operating limits..............................................................................................................................................31
6.2.1 Pressure limits and temperature limits.............................................................................................32
6.2.2 Rated current and maximum current ...............................................................................................33
6.2.3 Fluid handled .....................................................................................................................................34
6.3 Shutdown/storage/preservation ....................................................................................................................35
6.3.1 Measures to be taken for shutdown ................................................................................................35
6.4 Returning to service .......................................................................................................................................36
7 Servicing/Maintenance........................................................................................................................ 37
7.1 Safety regulations...........................................................................................................................................37
7.2 Servicing/Inspection........................................................................................................................................38
7.2.1 Supervision of operation...................................................................................................................38
7.2.2 Lubrication and lubricant change.....................................................................................................39
7.3 Drainage/cleaning ..........................................................................................................................................40
7.4 Dismantling the pump set..............................................................................................................................41
7.4.1 General information/Safety regulations...........................................................................................41
7.4.2 Preparing the pump set.....................................................................................................................42
7.4.3 Removing the motor..........................................................................................................................42
7.4.4 Removing the retaining bracket (optional) .....................................................................................44
7.4.5 Removing the mechanical seal..........................................................................................................44
7.5 Reassembling the pump set...........................................................................................................................46
7.5.1 General information/Safety regulations...........................................................................................46
7.5.2 Installing the mechanical seal ...........................................................................................................46
7.5.3 Mounting the motor..........................................................................................................................48
7.5.4 Adjusting the mechanical seal, coupling and pump shaft ..............................................................50
7.6 Tightening torques.........................................................................................................................................53
7.7 Spare parts stock.............................................................................................................................................53
7.7.1 Ordering spare parts..........................................................................................................................53
8 Trouble-shooting.................................................................................................................................. 55
9 Related Documents.............................................................................................................................. 57
9.1 General assembly drawings/exploded views with list of components........................................................57
9.1.1 Movitec 2(L)B, 4(L)B, 6(L)B.................................................................................................................57
9.1.2 Movitec 10(L)B, 15(L)B .......................................................................................................................58
9.1.3 Movitec 25B, 40B, 60B .......................................................................................................................59
9.1.4 Movitec 90B........................................................................................................................................60
9.1.5 Movitec 125B......................................................................................................................................61
9.1.6 Movitec LHS 6.....................................................................................................................................62
9.1.7 Motor..................................................................................................................................................63
9.2 Wiring diagram...............................................................................................................................................64
10 EU Declaration of Conformity............................................................................................................. 65
11 Certificate of Decontamination........................................................................................................... 66
Index ..................................................................................................................................................... 67

Glossary
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Glossary
ATEX
The acronym ATEX is the French abbreviation for
"Atmosphère explosible" and refers to the two
European Union (EU) directives covering the area
of explosion protection: ATEX Equipment Directive
2014/34/EU (also referred to as ATEX95) and ATEX
Workplace Directive 1999/92/EC (also referred to
as ATEX137).
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Discharge line
The pipeline which is connected to the discharge
nozzle
Hydraulic system
The part of the pump in which the kinetic energy
is converted into pressure energy
IE3
Efficiency class to IEC60034-30: 3=Premium
Efficiency (IE = International Efficiency)
IE4
Efficiency class to IECTS60034-30-2:2016=Super
Premium Efficiency (IE= International Efficiency)
IE5
Efficiency class to IECTS60034-30-2:2016=Ultra
Premium Efficiency (IE= International Efficiency)
Pump
Machine without drive, additional components or
accessories
Pump set
Complete pump set consisting of pump, drive,
additional components and accessories
Suction lift line/suction head line
The pipeline which is connected to the suction
nozzle

1 General
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1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.3 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.4,Page9)
1.4 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
Installation plan/dimensional
drawing
Description of mating and installation dimensions
for the pump (set), weights
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General drawing1) Sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other product literature
describing accessories and integrated machinery
components
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components1) Description of all pump components
Drawing for assembly1) Sectional drawing of the installed shaft seal
For accessories and/or integrated machinery components observe the relevant
manufacturer's product literature.
1.5 Symbols
Table2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1) If agreed upon in scope of supply

1 General
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Symbol Description
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product

2 Safety
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2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
▪This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪Comply with all the safety instructions given in the individual sections of this
operating manual.
▪The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
▪The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.3 Intended use
▪The pump (set) must only be operated in the fields of application and within the
use limits specified in the other applicable documents. (ðSection1.4,Page6)
▪Only operate pumps/pump sets which are in perfect technical condition.
▪Do not operate the pump (set) in partially assembled condition.

2 Safety
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▪Only use the pump (set) to handle the fluids described in the data sheet or
product literature of the pump model.
▪Never operate the pump (set) without the fluid to be handled.
▪Observe the minimum flow rate and maximum flow rate indicated in the data
sheet or product literature (to prevent overheating, mechanical seal damage,
cavitation damage, bearing damage, etc.).
▪Always operate the pump (set) in the direction of rotation it is intended for.
▪Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.4 Personnel qualification and training
All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.
2.5 Consequences and risks caused by non-compliance with this manual
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.7 Safety information for the operator/user
▪Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪Do not remove any protective equipment (e.g. contact guards) during operation.
▪Provide the personnel with protective equipment and make sure it is used.

2 Safety
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▪Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.8 Safety information for maintenance, inspection and installation
▪Modifications or alterations of the pump (set) are only permitted with the
manufacturer's prior consent.
▪Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪Only carry out work on the pump (set) during standstill of the pump.
▪Only perform work on the pump set when it has been disconnected from the
power supply (de-energised).
▪The pump (set) must have cooled down to ambient temperature.
▪Pump pressure must have been released and the pump must have been drained.
▪When taking the pump set out of service always adhere to the procedure
described in the manual. (ðSection6.3,Page35)
▪Decontaminate pumps which handle fluids posing a health hazard.
▪As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.1,Page29)
2.9 Unauthorised modes of operation
Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
(ðSection2.3,Page8)

3 Transport/Temporary Storage/Disposal
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3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
Transporting the pump set
DANGER
Improper transport
Danger to life from falling parts!
Damage to the pump set!
▷Use the attachment point provided for attaching the lifting accessory.
▷Never suspend the pump set by its power cable.
▷Use the lifting chain/rope included in the scope of supply exclusively for
lowering or lifting the pump set into/out of the pump sump.
▷Securely attach the lifting chain/rope to the pump and crane.
▷Use tested, marked and approved lifting accessories only.
▷Observe the regional transport regulations.
▷Observe the product literature supplied by the lifting accessory manufacturer.
▷The load-carrying capacity of the lifting accessory must be higher than the
weight indicated on the name plate of the pump set to be lifted. Take into
account any additional system components to be lifted.
WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
To transport the pump/pump set suspend it from the lifting tackle as shown.

3 Transport/Temporary Storage/Disposal
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Fig.1: Transporting the pump set
Placing down the pump set
WARNING
Incorrect positioning/placing down
Personal injury and damage to property!
▷Position the pump set vertically with the motor on top.
▷Use appropriate means to secure the pump set against tilting and tipping over.
▷Refer to the weights given in the data sheet/on the name plate.
3.3 Storage/preservation
If commissioning is to take place some time after delivery, take the following
measures:
CAUTION
Damage during storage due to humidity, dirt or vermin
Corrosion/contamination of the pump (set)!
▷For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.
▪Store the pump set in dry, vibration-free conditions and in its original packaging.
▪Fill some antifreeze (e.g. ethylene glycol) into the pump to protect it from frost/
freezing.
▪Manually rotate the shaft once every three months as well as shortly before start-
up.
▪Spray the inside of the mechanical seal chamber with a preservative to prevent
seizure of the mechanical seal.

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Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity 5% to 80%2)
(non-condensing)
Ambient temperature -10°C to +40°C3)
3.4 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷Collect and properly dispose of flushing fluid and any fluid residues.
▷Wear safety clothing and a protective mask if required.
▷Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
3.5 Return to supplier
1. Drain the pump as per operating instructions. (ðSection7.3,Page40)
2. Flush and clean the pump, particularly if it has been used for handling noxious,
explosive, hot or other hazardous fluids.
3. If the pump has handled fluids whose residues could lead to corrosion damage
in the presence of atmospheric humidity or could ignite upon contact with
oxygen also neutralise the pump and blow through with anhydrous inert gas to
ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pump.
Indicate any safety measures and decontamination measures taken.
(ðSection11,Page66)
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
2) At +20°C
3) Optional: -10°C to +55°C

4 Description of the Pump (Set)
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4 Description of the Pump (Set)
4.1 General description
▪High-pressure in-line pump
Pump for handling clean or slightly aggressive aqueous fluids.
4.2 Product information
4.2.1 Product information as per Regulation No. 1907/2006(REACH)
For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http://
www.ksb.com/reach.
4.2.2 Product Information as per Regulation No. 547/2012 (for water pumps with a
maximum shaft power of 150kW) implementing "Ecodesign" Directive 2009/125/EC
▪Minimum efficiency index: see name plate, key to name plate
(ðSection4.4,Page18)
▪The benchmark for the most efficient water pumps is MEI ≥ 0.70.
▪Year of construction: see name plate, key to name plate
(ðSection4.4,Page18)
▪Manufacturer’s name or trade mark, commercial registration number and place
of manufacture: see data sheet or order documentation
▪Product’s type and size identificator: see name plate, key to name plate
(ðSection4.4,Page18)
▪Hydraulic pump efficiency (%) with trimmed impeller: see data sheet
▪Pump performance curves, including efficiency characteristics: see documented
characteristic curve
▪The efficiency of a pump with a trimmed impeller is usually lower than that of a
pump with full impeller diameter. Trimming of the impeller will adapt the pump
to a fixed duty point, leading to reduced energy consumption. The minimum
efficiency index (MEI) is based on the full impeller diameter.
▪Operation of this water pump with variable duty points may be more efficient
and economic when controlled, for example, by the use of a variable speed drive
that matches the pump duty to the system.
▪Information on dismantling, recycling and disposal after decommissioning:
(ðSection3.4,Page13)
▪Information on benchmark efficiency or benchmark efficiency graph for
MEI=0.70(0.40) for the pump based on the model shown in the Figure are
available at: http://www.europump.org/efficiencycharts
4.3 Designation
Table5: Designation example
Position
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
M o v i t e c V F 0 0 6 / 0 6 1 B 3 D 1 3 E S 1 1 2 B 7 D A X
See name plate and data sheet See data sheet
Table6: Designation key
Position Code Description
1-7 Pump type
Movitec Movitec
8-9 Design
LH Stainless steel 1.4404

4 Description of the Pump (Set)
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Position Code Description
8-9 V Stainless steel 1.4301
VC Stainless steel/ grey cast iron 1.4301 / EN-GJL-250
VM Stainless steel 1.4301
VS Stainless steel 1.4404
10 Connection type
4) Oval flange
E5) External thread
F Round flange
S Round flange
T Tri-Clamp fitting
V Victaulic coupling
11-13 Size
002 2
... ...
125 125
15-16 Number of stages
01 1
... ...
30 30
17 Number of stages with special impeller
- No stage with a special impeller
1 One stage with a smaller impeller
2 Two stages with a smaller impeller
L One stage with a special impeller for lower NPSH values
18 Product generation
A Movitec up to 2009
B Movitec from 2010
19 Connection standard
0 Victaulic coupling No standard
1 Round flange EN1092
2 Round flange ASME B16.1
3 Round flange JIS B2238
4 Oval flange EN ISO 228-1
5 Oval flange ASME B16.5
6 Tri-Clamp fitting DIN 32676
7 External thread ENISO228-1
8 Oval flange ISO 7-1
9 Round flange ASME B16.5
20 Material variant
D 1.4308 - EN-GJS-400-15 - EN-GJL-250
E 1.4308 - EN-GJS-400-15 - 1.4308
F 1.4308 - 1.4308 - EN-GJL-250
G 1.4308 - 1.4308 - EN-GJS-400-15
H 1.4308 - 1.4308 - 1.4308
K 1.4308 - 1.4408 - EN-GJS-400-15
L 1.4308 - 1.4408 - EN-GJL-250
M 1.4308 - 1.4408 - 1.4308
4) Blank
5) Pumps with external thread are supplied with an integrated swing check valve as standard.

4 Description of the Pump (Set)
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Position Code Description
20 N 1.4308 - EN-GJS-400-15 - EN-GJL-250
O 1.4408 - EN-GJS-400-15 - 1.4308
P 1.4408 - 1.4308 - EN-GJL-250
Q 1.4408 - 1.4308 - 1.4308
R 1.4408 - 1.4408 - EN-GJL-250
S 1.4408 - 1.4408 - EN-GJS-400-15
T 1.4408 - 1.4408 - 1.4308
U EN-GJL-250 -EN-GJL-250 -EN-GJL-250
V EN-GJS-400-15 - EN-GJS-400-15 - EN-GJS-400-15
W EN-GJS-400-15 - 1.4308 - EN-GJS-400-15
X 1.4308 - EN-GJS-400-15 - EN-GJS-400-15
Y 1.4408 - EN-GJS-400-15 - EN-GJS-400-15
Z 1.4408 - 1.4308 - EN-GJS-400-15
21-22 Seal code
11 BQ1EGG
12 BQ1VGG
13 Q1BEGG
14 Q1BVGG
15 U3U3X4GG
16 U3U3VGG
17 U3BVGG6)
18 U3BEGG
20 Q1AEGG
21 Q1AVGG
22 Q1AX4GG
23 Q1BEGG
24 Q1Q1VGG
28 Q1Q1X4GG
29 Q1Q1EGG
35 eCarb-B eSic-Q7EGG
36 eCarb-B eSic-Q7VGG
39 eCarb-B eSic-Q7EGG
23 Mechanical seal design
F Fixed mechanical seal
E Easy Access mechanical seal
C Cartridge mechanical seal
24 Drive
0 Without motor
2 With PumpDrive2
A ATEX IEC
E With PumpDrive2Eco
N Standard NEMA
P With PumpDrive
S Standard IEC
25-27 Motor size
056 NEMA 56C
071 IEC 071
080 IEC 080
6) For Movitec LHS6 only

4 Description of the Pump (Set)
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1798.82/11-EN
Position Code Description
25-27 090 IEC 090
100 IEC 100
112 IEC 112
132 IEC 132
143 NEMA 143TC
145 NEMA 145TC
160 IEC 160
180 IEC 180
182 NEMA 182TC
184 NEMA 184TC
200 IEC 200
215 NEMA 215TC
225 IEC 225
256 NEMA 256TC
284 NEMA 284TC
286 NEMA 286TC
324 NEMA 324TC
326 NEMA 326TC
364 NEMA 364TC
28 Pressure class
A PN16 / PN25
B PN25
C PN25 / PN40
D PN40
29 Number of motor poles
5 50Hz, 2-pole
6 60 Hz, 2-pole
7 50Hz, 4-pole
8 60 Hz, 4-pole
30 Motor specification
F EXM IEC - TBH
G EXM NEMA
K EXM IEC - Movitec
M 230V, single-phase AC motor
O 0.37/0.55[kW], without IE classification
U 230/400V - IE3
V 400/690V - IE3
W 230/400V - IE4/IE5 (KSB SuPremE)
X 400/690V - IE4/IE5 (KSB SuPremE)
31 PumpMeter
A Mit PumpMeter
W Without PumpMeter
32 Design
-4) Standard
X Non-standard (BT3D, BT3)

4 Description of the Pump (Set)
18 of 68 Movitec
1798.82/11-EN
4.4 Name plate
NOTE
If pumps with VdS certification are supplied, the details on the Movitec – VdS
design name plate must be observed.
Movitec VSF 40/10-2 B
Frame 200 (30,5kW) 50Hz
KSB B.V.
Q/H 40,8 m³/h 195 m
n fix. 2960 rpm
Eff. 75,1% (MEI>=0,70)
Seal Code 14 E
P/T PN25 -20/+120°C
Conn. PN16/25 NW80
ID 9973078270/0001000
01/2017 1234567-123
700149091
SN
Kalkowenweg 13
Alphen aan den Rijn NL
PO
www.ksb.com
a)
5
6
7
8
9
10
11
12
13
14
15
16
3
4
1
2
17
Made in NL
KSB B.V.
KSB B.V.
NL-2401 LJ Alphen a/d Rijn
b)
c)
18
Made in NL
19
KSB Code
Sprinklerpumpe Typ
Fabr.-Nr.
QLaufraddurchmesser
zul.
Mat. No. 01573616 ZN 3814 - 39 DE
Jahr 2014
l/min
m
H
PM
A
kW
VdS-Anerk.-Nr.
26
20
21
22
23
24
25
28
29
30
mm
1/min
bar
A
max. I Direkt
Umschaltstrom
A
Y
nN
PN
Movitec V 40/3-2 B
997212345 000100
716,6
46,3
11,0
2940
40
1.4308
133,8
P4050078
27
32
31
QH 40,8 m³/h 195 m
n fix. 2960 rpm
Eff. 75,1% (MEI>=0,70)
Seal Code 14 E
P/T PN25 -20/+120°C
Conn. PN16/25 NW80
ID 9973078270/0001000
01/2017 1234567-123
700149091
SN
Kalkowenweg 13
Alphen aan den Rijn NL
PO
www.ksb.com
Movitec VSF 40/10-2 B
37kW (30,5kW) 50Hz
Fig.2: Name plate (example) a) Pump without motor b) Pump with motor c) VdS design
1 Designation 2 Frame size
3 Power required 4 Rated frequency
5 Flow rate7) 6 Head7)
7 Rated speed 8 Minimum efficiency index
9 Mechanical seal (code, design) 10 Maximum pressure at specified temperature
11 Maximum temperature at specified pressure 12 Pressure class
13 KSB order number 14 Serial number
15 Week of production/ year of production 16 KSB purchase order number
17 Manufacturer's address 18 Motor rating
19 KSB code 20 Type series, design, size, number of stages,
number of reduced stages, and generation
21 KSB order number and order item number 22 VdS-approved flow rate
23 VdS-approved head 24 Required motor rating at 15m NPSH
25 Rated speed 26 Permissible nominal pressure
27 Pump casing material 28 Year of construction
29 Impeller diameter [mm] 30 Maximum starting current (only relevant for
submersible pumps)
31 Switching current (only relevant for submersible
pumps)
32 VdS approval number
7) At best efficiency point (Qopt)

4 Description of the Pump (Set)
19 of 68
Movitec
1798.82/11-EN
4.5 Design details
Design
▪High-pressure in-line pump
▪Maximum pressure class PN40
▪Centrifugal pump
▪Single-stage or multistage
Installation
Standard:
▪Vertical installation
Optional:
▪Horizontal installation
Drive
▪Surface-cooled KSB squirrel-cage motor
▪3~230/400V up to 2.2kW
▪3~400/690V from 3.0kW
▪Thermal class F to IEC34-1
▪Efficiency class IE3 to IEC60034-30 (for three-phase motors ≥0.75kW)
▪Enclosure IP55
▪Frequency 50 Hz
For VM version and motor designs V18 and V1 ≥3kW:
▪PTC thermistors
Shaft seal
▪Uncooled maintenance-free mechanical seal
▪To EN12756
▪Fixed mechanical seal
– Mechanical seal in standard design
– Unbalanced bellows-type seal
– ≤25bar
– Fitted as standard for Movitec2B, 4B, 6B, 10B, 15B
▪Easy Access mechanical seal
– Easy to replace
– Unbalanced bellows-type seal
– ≤25bar
– Drive lantern need not be removed to replace the seal.
– Motor rating 5.5kW and above: Motor need not be removed.
– Fitted as standard for Movitec25B, 40B, 60B, 90B
▪Cartridge mechanical seal
– Unbalanced bellows-type design (PN25) or special balanced design (PN40)
– Drive lantern need not be removed to replace the seal.
– Motor rating 5.5kW and above: Motor need not be removed.
– Optionally available for all sizes except MovitecLHS6
– Standard design for all sizes
Bearings
▪Tungsten carbide plain bearings at the hydraulic rotor

4 Description of the Pump (Set)
20 of 68 Movitec
1798.82/11-EN
4.6 Configuration and function
1
2
3
4
Fig.3: Sectional drawing
1 Suction nozzle 3 Pump shroud
2 Impeller 4 Discharge nozzle
Design The pump is designed with a radial fluid inlet (suction nozzle) and a radial outlet
(discharge nozzle) arranged on the same axis. The hydraulic system is rigidly
connected to the motor by a shaft coupling.
Function During pump operation, a lower pressure forms at the impeller inlet. This lower
pressure makes the fluid enter the pump via the suction nozzle (1). Each stage
consists of one impeller (2) and one diffuser. The flow through a stage equals the
flow rate of the pump. The stage diameter is related to the centrifugal forces and the
stage pressure. The more stages, the higher the pressure. The fluid is guided
outwards to the area between the pump stages and the pump shroud (3), from
where it leaves the pump via the discharge nozzle (4).
Sealing The pump is sealed by a standardised mechanical seal.
4.7 Noise characteristics
The noise characteristics given refer to the motor. See motor literature supplied.
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪Pump
▪Electric motor
4.9 Dimensions and weights
For dimensions and weights refer to the general arrangement drawing/outline
drawing or data sheet of the pump set.