Commander III System
Clean, Clean, Clean!.............................................................................3-4
600 Cycle Maintenance Steps ................................................. 3-5
Check Air Gauges and Inspect Water Traps ........................................3-5
Inspect Tooling......................................................................................3-5
Empty Dust Collection Units .................................................................3-6
3,000 Cycle Maintenance Steps .............................................. 3-7
Inspect Feed Belts (If Applicable).........................................................3-7
Inspect all Photo Eyes ..........................................................................3-7
Inspect Limit Switches ..........................................................................3-7
Inspect Airlines .....................................................................................3-8
Refill Lubricators (If Applicable) ............................................................3-8
Grease Ball Screw Bearings.................................................................3-9
Clean Bearing Shafts............................................................................3-9
12,000 Cycle Maintenance Steps ............................................ 3-10
Inspect Chains for Proper Tension......................................................3-10
Inspect Air Cylinders...........................................................................3-10
Inspect Hydraulic Lines.......................................................................3-10
Inspect Ball Rail Shafts and Ball Screws ............................................3-11
Clean and Lubricate Slides, Cylinder Rods and Bearing Shafts.........3-11
72,000 Cycle Maintenance Steps ............................................ 3-12
Inspect Nuts and Bolts........................................................................3-12
Check Door Feeding Transition ..........................................................3-12
Electrical .............................................................................................3-12
Computer Backup ...............................................................................3-13
Wash Filter and Lubricator Bowls .......................................................3-13
Maintenance NO-GOES .......................................................... 3-14
Lubrication Schedule ............................................................... 3-15
Typical Lucubration Kit........................................................................3-15
Lubrication Requirements........................................................ 3-16
Pillow Block Bearing Housings ...........................................................3-16
Flange Bearing Housings ...................................................................3-17
Ball Rail Bearing .................................................................................3-17
About Taper Bearings .........................................................................3-18
Tapered Bearing Housings .................................................................3-18
Ball Screw Nut ....................................................................................3-19
Ball Screw Drive Assembly.................................................................3-19
Pulley and Idler Shafts........................................................................3-20
Sample of Grease Locations for the Machine.......................... 3-21
Front Section Servo Assemblies.........................................................3-24
Grease Locations Cutter Head ................................................ 3-25
