Lütze AirSTREAM SR032 User manual

Operating instructions - Lütze AirSTREAM - SR032
Cabinet Solutions
AirSTREAM
SR032 Wiring Frame and System
Operating instructions
Version 00

Operating instructions - Lütze AirSTREAM - SR032
Friedrich Lütze GmbH reserves the right to make changes to its products in the interest of technical
development. These changes are not necessarily documented in each individual case.
This operating instruction is part of the device and contains important information about safety and
operation. Read the operating instructions before use to avoid possible hazards and ensure proper
use.
This operating instruction and the information contained therein have been compiled with due care.
However, Friedrich Lütze GmbH assumes no liability for printing or other errors or resulting damages.
The trademarks and product names mentioned in this operating instruction are trademarks or
registered trademarks of the respective title holders.
©Copyright 2021 by Friedrich Lütze GmbH. Copyright reserved.
Contact:
Friedrich Lütze GmbH
Bruckwiesenstraße 17-19
D-71384 Weinstadt - Großheppach
Germany
General: +49/ (0)7151 6053-0
Fax: +49/ (0)7151 6053-277
E-Mail: [email protected]
Internet: www.luetze.de

Operating instructions - Lütze AirSTREAM - SR032
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Contents
1Preface ...........................................................................................6
1.1 About this operating manual .............................................................................6
2General Information......................................................................7
2.1 Symbol Description...........................................................................................7
2.1.1 Safety Message................................................................................................................. 7
2.1.2 Instructions for Handling.................................................................................................... 7
2.2Copyright...........................................................................................................7
2.3 Disclaimer.........................................................................................................8
2.4 Standards & Regulations ..................................................................................8
2.4.1 Observe further applicable documents.............................................................................. 8
2.5 Labeling ............................................................................................................9
2.5.1 QR Code –Product information......................................................................................... 9
3Safety ...........................................................................................10
3.1 Related Documents ........................................................................................10
3.2 Safety Notes ...................................................................................................10
3.2.1 Contents of the operating instructions............................................................................. 10
3.2.2 Intended Use.................................................................................................................... 10
3.2.3 Addressees...................................................................................................................... 10
3.2.3.1 Operating Personnel............................................................................................... 10
3.2.4 Responsibility of the Operator ......................................................................................... 11
3.2.5 Protective Clothing and Equipment................................................................................. 12
3.2.6 Reconstruction and Modification of the Product.............................................................. 12
3.2.7 Further Safety Notes........................................................................................................ 12
3.3 Special Safety Notes.......................................................................................14
4Product Overview........................................................................15
4.1 Product Description.........................................................................................15
4.2 AirSTREAM background.................................................................................15
4.3 Description of system components.................................................................20
4.3.1 AirBLADE......................................................................................................................... 20
4.3.2 AirBLOWER..................................................................................................................... 20
4.3.3 Module............................................................................................................................. 21
4.3.3.1 Cable clamp module............................................................................................... 21
4.3.3.2 EMC module ........................................................................................................... 21
4.3.3.3 Shunt profile module RG020................................................................................... 22
4.3.3.4 Shunt profile module RG035................................................................................... 22
4.3.4 Rail selection for AirSTREAM.......................................................................................... 23
4.3.4.1 Rail profile strip HS Module .................................................................................... 23
4.3.4.2 Installation strip MS module.................................................................................... 24
4.3.4.3 Rail profiles strip asymetrical HA module............................................................... 24
4.3.4.4 Installation strip asymmetrical MA module ............................................................. 25
4.3.5 Planning tools around the AirSTREAM ........................................................................... 26
4.3.5.1 AirSTREAM Configurator (online)........................................................................... 26
4.3.5.2 Video Turorial "AirSTREAM Configurator".............................................................. 27
4.3.5.3 AirBLOWER - AirTEMP-Configurator (online)........................................................ 28
4.3.5.4 AirSTREAM in the EPLAN Data Portal................................................................... 29

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5Transport and Storage................................................................30
6Delivery ........................................................................................31
6.1 The AirSTREAM wiring system consists of:....................................................31
6.1.1 AirSTREAM Documentation............................................................................................ 31
6.2 Accessories.....................................................................................................31
6.3 Checking the delivery......................................................................................31
7Technical data .............................................................................32
8Product structure........................................................................33
8.1 Terms..............................................................................................................33
8.2 Frame system overview and dimensions........................................................34
8.2.1 Screw assembly types..................................................................................................... 35
8.2.1.1 Mounting of screw assembly type 1........................................................................ 35
8.2.1.2 Mounting of screw assembly type 2........................................................................ 36
8.2.1.3 Mounting of screw assembly type 3........................................................................ 36
8.2.2 Assembly types................................................................................................................ 36
8.2.2.1 Mounting of assembly type I / Option X50.............................................................. 37
8.2.2.2 Mounting of assembly type II / Option X00............................................................. 37
8.2.3 Frame depth (A)............................................................................................................... 38
8.2.4 Profile width / support rail width (B)................................................................................. 38
8.2.5 Frame width (C) and profile width / support rail width (D)............................................... 38
8.2.6 Load limits of screws and rails......................................................................................... 39
8.2.7 Edge protection - Safe edges in the control cabinet........................................................ 40
8.2.7.1 Edge protection for rail profiles module (HS).......................................................... 41
8.2.7.2 Edge protection for MS assembly profiles (MS) ..................................................... 42
8.2.7.3 Edge protection for shunt profile RG035 ................................................................ 43
9Assembly .....................................................................................44
9.1 Assembly of the AirSTREAM frame................................................................44
9.2 Assembly of AirSTREAM frame (self-assembly).............................................44
9.2.1 Step 1: Define the positioning.......................................................................................... 44
9.2.1.1 Option X50 (assembly type I).................................................................................. 44
9.2.1.2 Option X00 (assembly type II)................................................................................. 44
9.2.2 Step 2: Construction of a profile module ......................................................................... 45
9.2.3 Step 3: Prepare the support rail....................................................................................... 46
9.2.4 Step 4: Mount profile module onto SR032 support rail.................................................... 47
9.2.4.1 Option 1: Single bolted (GWFS)............................................................................. 47
9.2.4.2 Option 2: Double bolted (GWFS & FK + SM) ......................................................... 47
9.2.4.3 Option 3: Single bolted (FK + SM).......................................................................... 47
9.2.5 Step 5: Aligning the following modules............................................................................ 48
9.2.5.1 Comb lid associated distances ............................................................................... 49
9.2.5.2 Attach comb lid horizontally.................................................................................... 49
9.2.5.3 Attach the comb lid vertically .................................................................................. 50
9.2.6 Step 6: Fasten grounding screw, cable clamp- and EMC module .................................. 53
9.2.7 Step 7: Insert lids to close gaps....................................................................................... 54
9.2.8 Step 8: Attach edge protection ........................................................................................ 54
9.2.9 Step 9: Attach the type label to the frame ....................................................................... 55
9.2.10 Step 10: (Optional) Assembly of shunt rail modules.................................................... 56
9.2.10.1 Example: Shunt profile module RG020, mounted via 2 modules......................... 56
9.2.10.2 Example: Shunt profile module RG035, mounted via 3 modules......................... 57
9.2.11 Step 11: Closing the gaps between multiple modules................................................. 58
10 Demounting .................................................................................59

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11 Commissioning ...........................................................................60
11.1 Attach the frames and accessories in the control cabinet...............................60
11.2 Attach adapting bracket to SR032 ..................................................................61
11.3 Combs.............................................................................................................62
11.3.1 Step 1: Removal of combs........................................................................................... 62
11.3.2 Step 2: Install comb variants and AirBLADE................................................................ 63
11.4 Additional information for AirSTREAM Compact.............................................64
11.4.1 AirSTREAM Compact frame assembly........................................................................ 64
11.4.2 Type of side supports................................................................................................... 64
11.4.3 Side support - module mounting.................................................................................. 65
11.5 Earthing...........................................................................................................66
11.5.1 Proper earthing of wiring frames.................................................................................. 66
11.5.2 Earthing kit ................................................................................................................... 67
11.5.2.1 Earthing kit ES8 (M8) for SR032 Support rails..................................................... 67
11.5.2.2 Earthing kit ES6 (M6) for shunt profiles (RG0xx).................................................. 68
11.5.3 Mounting instruction earthing of frame wiring.............................................................. 69
11.5.3.1 Earthing via support rails (with earthing kit part no. 331805) ............................... 69
11.6 Mounting of components.................................................................................70
11.7 Fixation on the HS rail.....................................................................................70
11.8 Schraubbefestigung auf einem Steg...............................................................71
11.9 Screw attachment via shunt modules .............................................................71
11.9.1 Attachment with several attachment bore holes.......................................................... 72
11.10 Improved stability........................................................................................72
12 Operation .....................................................................................73
12.1 Video Turorial "Control Cabinet Wiring"..........................................................73
12.2 Video Tutorial “New Support Rail SR032”.......................................................73
12.3 Video Turorial "AirSTREAM Systematic Wiring" .............................................74
12.4 Video Turorial "Easy wiring and rewiring" .......................................................74
12.5 Video Turorial "Flexible construction with RG rails" ........................................75
12.6 Video Turorial "AirBLOWER and AirBLADES"................................................75
13 Maintenance ................................................................................76
14 Disposal .......................................................................................77
15 Service .........................................................................................78
16 Revision history ..........................................................................79

Operating instructions - Lütze AirSTREAM - SR032
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1 Preface
This operating instruction is part of the AirStream product. It contains important information about
the safety and operation of the devices.
Before installing, operating, maintaining or disposing of the device, this
operating instructions must be read and understood.
Risks of injury and damage to property due to non-observance of the
operating instructions.
Always read these operating instructions before planning the system to avoid
or reduce risks and damage.
This operating manual contains important information about the safety,
commissioning, operation, maintenance and disposal of the device.
Keep the document at your fingertips. This applies until the assemblies are
disposed of. Share the operating instructions when the device is sold,
distributed, or lent.
You can also find this operating instructions under www.luetze.de.
In the search box, enter either the product name or the product number.
Select the product in the search result displayed. At the bottom of the product
page you will find the documents belonging to the product.
1.1 About this operating manual
This operating manual contains information about how to handle the products throughout their
entire product life cycle, from delivery to disposal. In addition to this operating instructions,
additional documents apply. If you have any suggestions for improving this document, please
contact Friedrich Lütze GmbH.

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2 General Information
2.1 Symbol Description
2.1.1 Safety Message
The operating instructions contain safety instructions. They indicate possible dangers and give
instructions to avoid them. The safety instructions are indicated by a signal word marked in color.
The color indicates a warning level.
Indicates a hazardous situation which leads to death or serious injuries
if not observed.
Indicates a hazardous situation which can lead to death or serious
injuries if not observed.
Indicates a hazardous situation which can lead to slight or moderate
injuries if not observed.
Indicates a situation which could damage the product or the
environment. This notice does not include injuries.
2.1.2 Instructions for Handling
In addition, the following symbols can be found. These indicate important technical information
and instructions.
Indicates technically important information to operate the device safely.
Indication of the use of tools.
2.2 Copyright
This operating instruction is intended only for the operator and its personnel. The contents may
not be passed on, reproduced, exploited or otherwise communicated to third parties in whole or
in part, unless this has been expressly permitted in writing by Friedrich Lütze GmbH.
General data, text, images, and drawings are protected by copyrigh and are subject to the
industrial property rights. Contravention will be prosecuted. The named brands and product
names in this document are acknowledged as trademarks or registered trademarks owned by the
titleholder.

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2.3 Disclaimer
The operating instruction has been drawn up taking into account applicable standards,
regulations and the current state of the art. The contents of the documentation have been
checked for correctness, but deviations cannot be excluded. No liability is assumed for these
deviations. Changes and additions may be recorded in the next version of the operating
instruction. Friedrich Lütze GmbH accepts no liability for damages or accidents that occur due to
the following points:
•Failure to read and observe this document
•Untrained and unqualified personnel
•Nonconventional use of the product
•Unapproved reconstructions and functional modifications of the product
•Using non-original or approved parts or equipment
2.4 Standards & Regulations
The product is state-of-the-art and follows the prescribed safety regulations and European
standards (EN).
The current versions of the standards and further information on the
product can be found in the corresponding data sheets which are valid
with this document.
2.4.1 Observe further applicable documents
Please also note any other technical documents that may be included with other components of
your system.
This operating manual contains important information about the safety,
commissioning, operation, maintenance and disposal of the device.
Keep the document at your fingertips. This applies until the device is
disposed of. Share the operating instructions when the device is sold,
distributed, or lent.
This operating instruction cannot describe all conceivable problems related to the use of this
device. If you need further information or encounter special problems that are not covered in the
operating instructions, please contact Friedrich Lütze GmbH (see chapter "Service").
For further information on power conductor connections,
also see our Technical Documentation “Guide for Protective Conductor
Connection and Current Carrying Capacity”.
For further information on power wiring, also see
“Short_Recommendation_WiringSystem_SR032_AirStream_en_V00”.

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2.5 Labeling
Mind the adhesive labels.
•Keep the labels readable.
•In case of malfunction, the part number and the serial number might
be needed.
The label is structured according to this scheme:
Abb. 1: Example for labeling
The identification label contains the following information as an example:
▪Article number
▪Product type
▪Product description
▪Article number customer
▪Production site
▪QR code, reference to product information
▪Symbol for the respective approvals
2.5.1 QR Code –Product information
The code refers to further product information in the online catalogue on the Friedrich Lütze
website. To reach the page, proceed as follows:
1) Scan the QR code with a smart phone or with another device that can read QR codes.
2) The default browser with the corresponding page opens.
3) Select the appropriate language.
4) The device appears in the online catalog. Under Downloads, you can Download further
technical documentation:
Abb. 2: Screenshot Online catalog –language selection

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3 Safety
3.1 Related Documents
When using the product, observe all other documents supplied with the
product.
3.2 Safety Notes
3.2.1 Contents of the operating instructions
These instructions must be read and understood before the device is
installed, operated, or maintained.
The operating instructions must be read and complied with before any work carried out on or with
the device. This applies to all persons who come into contact with the device. Trained personnel
and professionals, especially electricians who have already worked with similar equipment,
should also have read and understood the instructions.
3.2.2 Intended Use
The intended use includes the procedure according to the operating instructions. The devices
may only be used for the cases specified in the technical documentation and only in connection
with the third-party equipment and components recommended or approved by us. The proper
and safe operation of the product requires proper transport, storage, installation and assembly,
as well as careful operation and maintenance.
3.2.3 Addressees
This operating instruction manual is intended for planners, project managers and programmers
as well as employees who are entitled to commission, operate and maintain the equipment and
systems. Different skill levels are distinguished in terms of operating personnel.
3.2.3.1 Operating Personnel
Risk of injury by deploying insufficiently qualified operating personnel.
•Misuse by unqualified personnel or insufficiently qualified personnel can cause
property damages and personal injuries.
•Tasks which apply special procedures should be done by trained and qualified
employees or experts, especially electricians.
(according to EN 60204-1 and DIN VDE 0100-510)
The operating instructions are directed at the operator and the personnel with the
following areas of competence:
Work area
Competence
Installation
Qualified Electricians
Transport and Storage
Experts / Transport Personnel