Labounty 513914 Guide

Mobile Demolition
Processors
Part Number 513914
Safety, Operation & Maintenance Manual

INTELLECTUAL PROPERTY – PATENT INFORMATION
This product is covered by one or more of the following patents.
U.S. PATENT NUMBERS:
5,474,242 7,240,869
5,531,007 7,487,930
5,992,023 7,578,461
7,322,273 7,832,130
8,146,256 8,104,384
EPO Patent Numbers
435,702
737,107
1,682,299
1,789,225

PREFACE
This manual contains information for the safe and proper operation and
maintenance of Mobile Demolition Processors. Read the entire manual before
the initial start-up of the attachment. It is important to know the correct
operating procedures of the attachment and all safety precautions to prevent
the possibility of property damage and personal injury.
The instructions in this manual have been prepared to ensure that, when
followed properly, the attachment will provide efficient and reliable service.
Continuing product development and improvement may have caused changes
in the attachment that are not reflected in this manual. If a question arises
regarding the operation or maintenance of the attachment, contact a LaBounty
dealer for the most current information available.
All materials copyright 2012 Stanley LaBounty Infrastructure Solutions

SECTION 1 INTRODUCTION
Introduction ................................................................................................................................1-2
Understand Signal Words ...........................................................................................................1-2
Safety Summary .........................................................................................................................1-3
SECTION 2 ABOUT THE ATTACHMENT
Attachment Model Description ..................................................................................................2-2
Attachment Features ..................................................................................................................2-2
Jaw Options............................................................................................................................... 2-3
Attachment Glossary ................................................................................................................. 2-4
SECTION 3 INSTALLATION
Lifting the Attachment................................................................................................................3-2
Excavator Weight Class.............................................................................................................. 3-3
Third Member Attachment Mounting Procedure....................................................................... 3-3
Second Member Attachment Mounting Procedure .................................................................. 3-4
Third Member Attachment Removal.......................................................................................... 3-5
Second Member Attachment Removal ..................................................................................... 3-6
Attachment Storage................................................................................................................... 3-6
Hydraulic Installation Requirements ...........................................................................................3-7
Hydraulic Port Definition ............................................................................................................ 3-8
Hydraulic Installation.................................................................................................................. 3-9
Hydraulic Start-up Procedure ..................................................................................................... 3-9
SECTION 4 OPERATION
Before You Start ..........................................................................................................................4-2
First Things First .........................................................................................................................4-2
General Rules for Safe Operation ...............................................................................................4-3
Getting the Feel of the Attachment............................................................................................4-3
Attachment Controls ..................................................................................................................4-4
Operating the Rotator.................................................................................................................4-5
Backdriving the Rotator ..............................................................................................................4-5
Speed Valve Operating Characteristics.......................................................................................4-5
The Feathering Technique ...........................................................................................................4-6
Operating Tips.............................................................................................................................4-6
SECTION 5 MAINTENANCE
Maintenance Safety Procedures..................................................................................................5-2
General Rules for Maintenance ...................................................................................................5-2
Periodic Service Schedule............................................................................................................5-3
8-Hour Service Recommended ...................................................................................................5-3
8-Hour Inspection Checklist ........................................................................................................5-4
80-Hour Inspection Checklist ......................................................................................................5-5
Attachment Lubrication ...............................................................................................................5-6
Bolt Torque Guidelines .................................................................................................................5-7
Metric Capscrew Size Guide .......................................................................................................5-7
Torque Values for Metric Fasteners..............................................................................................5-8
Blade Maintenance......................................................................................................................5-9
Blade Bolt Torque Specifications.................................................................................................5-10
TABLE OF CONTENTS

SECTION 5 MAINTENANCE, CONTINUED
Blade Shimming ......................................................................................................................... 5-11
General Guidelines for Build-up and Hardsurfacing ....................................................................5-12
Build-Up and Hardsurfacing Procedure.......................................................................................5-12
Swift-Lock Tooth Replacement ...................................................................................................5-14
Tooth Build-up and Hardsurfacing ...............................................................................................5-15
Hydraulic System Maintenance .................................................................................................. 5-17
Flange Type Hose Fittings...........................................................................................................5-18
The Rotator .................................................................................................................................5-19
Backdriving the Rotator ..............................................................................................................5-19
Major Components of Typical Rotation Systems ........................................................................5-20
Bolt Torquing ............................................................................................................................... 5-21
Torque Values for Turntable Bolts ................................................................................................5-21
Torque Values for Rotation Assembly Bolts................................................................................. 5-21
Planetary Gearbox Lubrication (if equipped) ...............................................................................5-22
Lubricant Change-Out Procedure ...............................................................................................5-22
Planetary Gearbox Lubricants.....................................................................................................5-23
Synthetic Specification ...............................................................................................................5-23
Planetary Gearbox Fill Capacities................................................................................................5-23
Turntable Bearing Lubrication......................................................................................................5-24
Turntable Bearing Lubricants.......................................................................................................5-24
Hydraulic Requirements .............................................................................................................5-25
Crossover Relief Flow Control Manifold .....................................................................................5-25
Motion Control Valve Manifold....................................................................................................5-26
Case Drain ..................................................................................................................................5-26
Control Valve Assembly Schematics and Descriptions ...............................................................5-27
Speed Valve Test and Adjustment...............................................................................................5-28
Speed Valve- Assy Torque ...........................................................................................................5-33
Service and Maintenance Procedures ........................................................................................5-37
SECTION 6 PIVOT ADJUSTMENT AND JAW CHANGEOUT GUIDE
Safety Points................................................................................................................................ 6-2
Pivot Adjustment ......................................................................................................................... 6-2
Isometric Drawing of MDP Pivot Assembly ................................................................................ 6-3
Lower Jaw Preparation ................................................................................................................ 6-4
Upper Jaw Preparation ................................................................................................................ 6-5
Main Shaft Installation ................................................................................................................. 6-6
Pivot Shimming and Assembly .................................................................................................... 6-7
Endplay Check ............................................................................................................................ 6-12
Blade Installation ........................................................................................................................ 6-13
SECTION 7 TROUBLESHOOTING
General Troubleshooting Checklist............................................................................................... 7-2
Hydraulic Performance Troubleshooting Guide ............................................................................ 7-3
Rotation Circuit Troubleshooting Guide........................................................................................ 7-5
Speed Valve Troubleshooting Guide ............................................................................................. 7-7

Introduction to Safety Section 1 Page 1
MOBILE DEMOLITION PROCESSORS
SECTION 1 INTRODUCTION TO SAFETY
Introduction ................................................................................................................................1-2
Understand Signal Words ...........................................................................................................1-2
Safety Summary .........................................................................................................................1-3
Attachment Decals .....................................................................................................................1-4

Page 2 Section 1 Introduction to Safety
MOBILE DEMOLITION PROCESSORS
UNDERSTAND SIGNAL
WORDS
When you see the following symbols and signal words
on your equipment or in this manual, be alert to
the potential for personal injury or equipment
or property damage. Follow recommended
precautions and safe operating practices.
Indicates immediate hazards that WILL result in
severe personal injury or death.
Indicates hazards or unsafe practices that CAN
result in severe personal injury or death.
Indicates hazards or unsafe practices that could
result in damage to the machine or personal
injury.
INTRODUCTION
Your safety and the safety of others is a direct result
of how you operate and maintain your equipment.
Read and understand this manual and other safety
information provided with the base machine and be
sure that you understand all controls and operating
instructions before attempting to operate this
equipment. Failure to follow the safety precautions
can result in personal injury, death or property
damage.
Carefully read all safety messages in this manual
and on your equipment safety signs. Keep safety
signs in good condition; replace missing or
damaged safety signs.
Because LaBounty cannot foresee all hazardous
circumstances, the precautions listed in this manual
and on the equipment are not all-inclusive. If a
procedure, method, tool or part is not specifically
recommended by LaBounty, determine whether it
is safe for you and others, and that the equipment
will not be damaged or made unsafe as a result of
your decision to implement it.
The basic rules are summarized in this section
of the manual. They also appear throughout the
manual along with additional specific rules for safety
and operation.
NOTICE
Indicates notes of importance to a procedure or
part

Introduction to Safety Section 1 Page 3
MOBILE DEMOLITION PROCESSORS
If the attachment is not functioning properly, you
MUST shut the machine down and follow lockout/
tag out procedures.
NEVER operate equipment without the original
equipment safety guards in place. If the cab glass
is missing or damaged, check with your dealer or
manufacturer for proper replacement.
Ensure that the cab is equipped with the proper
safety guards for LaBounty applications. In addition,
it is required that the cab be equipped with an
approved Falling Object Protection Structure
(FOPS) when processing materials. The FOPS must
meet the requirements of SAE standard J1356. A
transparent shatter-resistant shield covering the
front of the cab is also required. Contact your base
machine equipment dealer or manufacturer for
more information on the availability of FOPS. Lack
of proper FOPS may result in injury or death.
DO NOT process or handle material with the
attachment over the operator’s cab.
DO NOT attempt to shear brittle materials such
as axles and railroad rail. Brittle material breaks or
shatters instead of shearing. The material being
processed could become a projectile and cause
injury or death. DO NOT process any material in any
position that may propel it toward operator, other
workers, buildings or equipment.
DO NOT close the attachment on a structure and
reverse the excavator in an attempt to pull down
material.
Clear all persons and equipment from the area of
operation and machine movement. NEVER move
loads over people or equipment. When viewing the
operation of the attachment, maintain a safe distance
of at least 75 feet (22.9 meters).
NEVER approach power lines with any part of the
machine. Keep clear at a minimum of 15 feet (5
meters).
Avoid tipping. The attachment will alter the lift
capacities of the base machine. DO NOT overload
the excavator or serious injury could result. Lift
capacities will vary if the base machine is not on
level ground. Carry loads in recommended positions
for maximum stability. Use the recommended
excavator counterweight. Use short slings and lift
the load only as high as necessary.
DO NOT allow riders on the machine.
NEVER modify or mount the attachment to an
excavator other then which it was originally designed
for without consulting LaBounty. Rotation component
failure may result, causing the attachment to fall to the
ground.
SAFETY SUMMARY

Page 4 Section 1 Introduction to Safety
MOBILE DEMOLITION PROCESSORS
NEVER remove any pins unless the attachment is on
the ground and blocked up or serious injury or death
could result. Metal chips or debris may fly when a
connecting pin is struck. Use a brass drift when striking
pins and always wear protective clothing and proper
eye protection. Pins may fly when struck with force to
drive them in or out. Keep people clear when removing
or installing pins.
Under no circumstances should any modifications
be made to LaBounty equipment without factory
authorization.
A LWAYS lower the boom to the ground before
leaving the cab. If it is necessary to work on an
attachment off the ground, securely support the
machine and attachment. DO NOT support the
machine on cinder blocks, hollow tiles, or props that
may crumble under continuous load. DO NOT rely
on a cylinder to hold the attachment in the air. DO
NOT work under a machine that is supported only
by a jack.
DO NOT let hot hydraulic oil get in contact with the
skin as it could cause severe burns. Wear adequate
protective clothing and safety equipment. DO NOT
tamper with any hydraulic line or component while
it is pressurized. Escaping fluid under pressure can
penetrate the skin, causing serious injury. Relieve
pressure before unhooking hydraulic or other lines.
See Figure 1-3. Tighten all connections before
applying pressure. Keep hands
and body away from
pinholes and nozzles which eject fluids under high
pressure. Use a piece of cardboard to search for leaks.
If ANY fluid is injected into the skin, seek immediate
medical assistance.
DO NOT weld on any structural member unless
specifically authorized by LaBounty. Any unauthorized
welding or welding procedures will void the warranty,
and may cause structural failure or result in personal
injury.
ALWAYS wear close-fitting clothing and safety
equipment appropriate to the job. Safety equipment
should be worn at all times when viewing,
operating, or maintaining the attachment to prevent
injury. Safety equipment includes eye protection,
hard hat, steel toe shoes, gloves, and hearing
protection.
Keep clear of all potential pinch points, including
the moving upper jaw, cylinder connections, bucket
linkages or other moving parts.
Before operating the attachment, read and
observe all safety instructions in the Operation
and Maintenance sections of this manual. If you
are unfamiliar with any operation or maintenance
procedure, seek instruction before proceeding.
SAFETY SUMMARY continued

Introduction to Safety Section 1 Page 5
MOBILE DEMOLITION PROCESSORS
STANLEY LABOUNTY BRAND DECALS
(REPLACEMENT DECALS AVAILABLE UPON REQUEST)
FIGURE 1-1
SAFETY FIRST DECAL PART NUMBER 503590
(INCLUDEDWITH MANUALS)
FIGURE 1-2
ATTACHMENT DECALS

Page 6 Section 1 Introduction to Safety
MOBILE DEMOLITION PROCESSORS
MODEL/SERIAL NUMBER PLATE
PART NUMBER 511045
FIGURE 1-6
PATENT PLATE
PART NUMBER 116404
FIGURE 1-7
GREASE DECAL
PART NUMBER 116338
FIGURE 1-3
SAFETY DECAL
PART NUMBER 503647
FIGURE 1-4
SAFEVIEWING DISTANCE DECAL
PART NUMBER 116389
FIGURE 1-5
1538 Highway 2
Two Harbors, MN 55616
tel: [phone]
fax: [phone]
www.stanleyhydraulic.com
Made in the U.S.A. with Global Materials
Attachment Model:
Serial Number:
Year of Manufacture:
Weight:
ATTACHMENT DECALS continued
U.S. PATENT NUMBERS EPO PATENT NUMBERS
5,474,242 7,240,869 435,702
5,531,007 7,487,930 737,107
5,992,023 7,578,461 1,682,299
7,322,273 7,832,130 1,789,225
8,146,256 8,104,384
STANLEY LABOUNTY
1538 Highway 2 1-800-522-5059
Two Harbors, MN 55616 www.stanleyhydraulic.com
FOREIGN PATENTS AND OTHER PATENTS PENDING
116404

About the Attachment Section 2 Page 1
MOBILE DEMOLITION PROCESSORS
SECTION 2 ABOUT THE ATTACHMENT
Attachment Model Description ..................................................................................................2-2
Attachment Features ..................................................................................................................2-2
Jaw Options............................................................................................................................... 2-3
Attachment Glossary ................................................................................................................. 2-4

Page 2 Section 2 About the Attachment
MOBILE DEMOLITION PROCESSORS
MDP models are currently available for base machines with operating weights from 20,000- 70,000 lbs with
jaw openings of up to 36" (0.9m). Call to check availability of models outside of these ranges. Both rotating
and non-rotating models are available. Rotating models feature hydraulically powered 360º continuous rota-
tion. This option allows the jaws to be positioned to cut at virtually any angle. MDPs feature high-strength,
abrasion-resistant steel construction to assure long, uninterrupted service—even in the harshest conditions.
The main pivot shaft of every model is manufactured for long life and pivots on Stanley LaBounty’s specially
designed bearings. The jaws are designed to draw the materials in to the point where the proceesor force is
greatest, making them the most efficient cutting tool possible.
MDPs can crush concrete and cut a wide variety of materials including I-beams, H-beams, channel iron, steel
plate, pipe, round stock, wire, rebar and concrete. They are ideal for processing, demolition work, road and
bridge reconstruction, and jobs where torching is not feasib le.
MODEL DESCRIPTION
FEATURES
• Patented quick change
jaw pivot allows for inter-
changeable jaws with mul-
tiple jaw options (Figures
2-2 and 2-3, page 3)
• Easily removable main
shaft
• 360º powered rotation
• Reversed cylinder
• Multiple machine mount
capability
• Patented, Swift-Lock
pin-on replaceable teeth
offer long wear and impact
resistance. One pin secures
each tooth segment—a
complete set of teeth can
be replaced in minutes
• Made with high-strength
steel for durability
• At-factory upgrading and
rebuilding services available
for extended life
FIGURE 2-1

About the Attachment Section 2 Page 3
MOBILE DEMOLITION PROCESSORS
JAW OPTIONS
CONCRETE CRACKER
JAW CONCRETE PULVERIZER
JAW
FIGURE 2-2 FIGURE 2-3

Page 4 Section 2 About the Attachment
MOBILE DEMOLITION PROCESSORS
FIGURE 2-4
FIGURE 2-5
SWIFT LOCK TEETH
CUTTING BLADES
MDP UPPER JAW
FRONT CYLINDER PIN
MDP CYLINDER
MOUNTING BRACKET
LINKAGE
CONNECTION
HYDRAULIC
MANIFOLD
BLOCK
STICK
CONNECTION
MDP STICK
APEX MDP LOWER JAW
UPPER HEAD
TURNTABLE BEARING
HYDRAULIC
MANIFOLD
BLOCK
REAR CYLINDER PIN
MAIN PIVOT GROUP
WEAR PLATE
WEAR PLATE
ADJUSTMENT PLATES
WEAR PLATE
WEAR PLATE
SWIFT LOCK TEETH
WEAR PLATE

About the Attachment Section 2 Page 5
MOBILE DEMOLITION PROCESSORS
Adjustment Plates that precisely adjust the lower cutting blades to the upper blades. These plates make it possible to
Plates achieve a uniform blade gap on the MDP.
Apex The point where the primary and secondary cutting blades come together.
Backdriving A condition that occurs when a force (such as a heavy, unbalanced load in the jaws) overpowers the
rotation system and drives the attachment to rotate even though the rotation function is not being operated.
Excessive backdriving is hard on the rotation system and can lead to premature wear of rotation
components or even component failure and downtime.
Boom Pivot Part of the Mobile Demolition Processor mounting bracket that attaches to the base machine’s boom when
mounting second member (in place of the stick).
Case Drain Hydraulic hose that drains fluid from the rotation motor case.
Cross Pattern A method of torquing a circular pattern of bolts to achieve proper seating. Based on a clock face, the
Technique technique follows the order of 12, 6, 11, 5, 10, 4, 9, 3, 8, 2, 7, 1.
Crossover A hydraulic component used in the rotation group of a rotating attachment that limits the amount of
Relief hydraulic pressure sent to the rotation assembly of the attachment. The crossover is preset at the factory
Valve and must not be tampered with.
Cylinder Hydraulic component that actuates the jaw set. LaBounty cylinders are designed to withstand an extreme
duty life.
Cylinder The excavator stick cylinder attaches to this part of the Mobile Demolition Processor mounting bracket to
Connection articulate the tip-up function of the attachment when mounted second member.
End Cap Main pivot group component that fastens to the end of the main pin.
External An optional kit that provides a medium-pressure, low-flow hydraulic source to rotate the attachment. The kit
Rotation taps the hydraulic system of the base machine and draws only enough fluid to charge an accumulator.
Control Kit When the rotation function is used, this pressurized fluid is released to the rotation motor to rotate the
attachment. The external kit is mounted on the excavator with
hydraulic lines running up the boom.
Flow Control A hydraulic component used in the rotation group of a rotating attachment that meters out the hydraulic
Valve fluid to the rotation motor of the attachment.
Front Cylinder The pin that connectS the attachment cylinder to the wear jaw.
Pin
Hydraulic Machined block located in the attachment mounting bracket that directs hydraulic flow from the base
Manifold machine to the attachment cylinders. The port that feeds the Internal Rotation Control Kit is located in this
Block manifold (if equipped).
ATTACHMENT GLO S SARY

Page 6 Section 2 About the Attachment
MOBILE DEMOLITION PROCESSORS
Linkage Part of the Mobile Demolition Processor mounting bracket that attaches to the base machine’s bucket
Connection linkage when mounting third member (in place of the bucket).
Lower Jaw The lower stationary jaw of the MDP. The lower jaw containing the lower cutting blades and Swift Lock
teeth.
Main Pivot Area where the jawset is pinned into the main body of the attachment. The main pivot group contains a
Group main pin, end cap, thrust washers, and main bearings.
Main Bearings Bushings installed into the main pivot bores of the lower jaw. The main pin passes through these bearings.
Main Pin Pin that connects the jawset to the main body of the attachment. The upper jaw rotates on this pin when
opening and closing.
Motion A manifold including two crossover relief valves and two brake valves that provides overload protection and
Control Valve a load control system for the rotator.
Motor Hydraulic rotation component that drives the turntable bearing either directly or through a planetary gear
box on rotating attachments.
Mounting The bracket at the rear of the MDP that allows it to be attached to the excavator. For a typical second
Bracket member mount, the mounting bracket pins to the excavator boom tip and stick cylinder.
Planetary Hydraulic rotation component on larger rotating attachments. The planetary gear box rotates the body of the
Gear Box attachment with the aid of the hydraulic motor. The output shaft of the component directly drives the
turntable bearing of the rotating attachment.
Rear Cylinder The pin that connects the attachment cylinder end to the cylinder lug at the rear of the attachment stick.
Pin The rear cylinder pin has a grease fitting and must be greased according to the required maintenance.
Relief Valve Valve used to protect the rotation motor from excessive pressure.
Rotation Hydraulic assembly that allows full 360° continuous rotation of the attachment. This allows greater
Assembly positioning capabilities when processing with the attachment.
Second When the attachment is mounted in place of the excavator stick at the end of the boom.
Member Mount
Stick The main body of the attachment. The stick must be regularly inspected for any damage.
Stick Part of the Mobile Demolition Processor mounting bracket that attaches to the base machine stick tip
when
Connection mounting third member (in place of the bucket).
Swift-Lock™ Easily replaceable, pin-on wear parts on the upper and lower jaws for pulverizing concrete. Each tooth is
Teeth fastened to its receptacle with a pin and retainer ring.
Swivel Allows continuous rotation of attachment and fluid supply to attachment cylinders without twisting hoses.
Manifold

About the Attachment Section 2 Page 7
MOBILE DEMOLITION PROCESSORS
Third Member When the attachment is mounted in place of the excavator bucket at the end of the stick.
Mount
Thrust Washer Main pivot group component located between the jawset and the stick.
Turntable Large rotation bearing used in rotating attachments. The turntable bearing is mounted to the attachment
Bearing stick and is driven by hydraulic components in the upper head of the attachment.
Upper Head Mounting bracket portion of the MDP. Attaches to the turntable bearing that attaches to the rear of the MDP
stick. The upper head contains the hydraulic manifolds and the swivel manifold.
Upper Jaw Moveable jaw of the MDP that contains cutting blades and Swift Lock teeth. The MDP cylinder articulates
the upper proceesor into the lower proceesor to perform the cutting and crushing action of the MDP.
Multiple jaw options are available.

Page 8 Section 2 About the Attachment
MOBILE DEMOLITION PROCESSORS