Labounty 513914 Guide

Mobile Demolition
Processors
Part Number 513914
Safety, Operation & Maintenance Manual

INTELLECTUAL PROPERTY – PATENT INFORMATION
This product is covered by one or more of the following patents.
U.S. PATENT NUMBERS:
5,474,242 7,240,869
5,531,007 7,487,930
5,992,023 7,578,461
7,322,273 7,832,130
8,146,256 8,104,384
EPO Patent Numbers
435,702
737,107
1,682,299
1,789,225

PREFACE
This manual contains information for the safe and proper operation and
maintenance of Mobile Demolition Processors. Read the entire manual before
the initial start-up of the attachment. It is important to know the correct
operating procedures of the attachment and all safety precautions to prevent
the possibility of property damage and personal injury.
The instructions in this manual have been prepared to ensure that, when
followed properly, the attachment will provide efficient and reliable service.
Continuing product development and improvement may have caused changes
in the attachment that are not reflected in this manual. If a question arises
regarding the operation or maintenance of the attachment, contact a LaBounty
dealer for the most current information available.
All materials copyright 2012 Stanley LaBounty Infrastructure Solutions

SECTION 1 INTRODUCTION
Introduction ................................................................................................................................1-2
Understand Signal Words ...........................................................................................................1-2
Safety Summary .........................................................................................................................1-3
SECTION 2 ABOUT THE ATTACHMENT
Attachment Model Description ..................................................................................................2-2
Attachment Features ..................................................................................................................2-2
Jaw Options............................................................................................................................... 2-3
Attachment Glossary ................................................................................................................. 2-4
SECTION 3 INSTALLATION
Lifting the Attachment................................................................................................................3-2
Excavator Weight Class.............................................................................................................. 3-3
Third Member Attachment Mounting Procedure....................................................................... 3-3
Second Member Attachment Mounting Procedure .................................................................. 3-4
Third Member Attachment Removal.......................................................................................... 3-5
Second Member Attachment Removal ..................................................................................... 3-6
Attachment Storage................................................................................................................... 3-6
Hydraulic Installation Requirements ...........................................................................................3-7
Hydraulic Port Definition ............................................................................................................ 3-8
Hydraulic Installation.................................................................................................................. 3-9
Hydraulic Start-up Procedure ..................................................................................................... 3-9
SECTION 4 OPERATION
Before You Start ..........................................................................................................................4-2
First Things First .........................................................................................................................4-2
General Rules for Safe Operation ...............................................................................................4-3
Getting the Feel of the Attachment............................................................................................4-3
Attachment Controls ..................................................................................................................4-4
Operating the Rotator.................................................................................................................4-5
Backdriving the Rotator ..............................................................................................................4-5
Speed Valve Operating Characteristics.......................................................................................4-5
The Feathering Technique ...........................................................................................................4-6
Operating Tips.............................................................................................................................4-6
SECTION 5 MAINTENANCE
Maintenance Safety Procedures..................................................................................................5-2
General Rules for Maintenance ...................................................................................................5-2
Periodic Service Schedule............................................................................................................5-3
8-Hour Service Recommended ...................................................................................................5-3
8-Hour Inspection Checklist ........................................................................................................5-4
80-Hour Inspection Checklist ......................................................................................................5-5
Attachment Lubrication ...............................................................................................................5-6
Bolt Torque Guidelines .................................................................................................................5-7
Metric Capscrew Size Guide .......................................................................................................5-7
Torque Values for Metric Fasteners..............................................................................................5-8
Blade Maintenance......................................................................................................................5-9
Blade Bolt Torque Specifications.................................................................................................5-10
TABLE OF CONTENTS

SECTION 5 MAINTENANCE, CONTINUED
Blade Shimming ......................................................................................................................... 5-11
General Guidelines for Build-up and Hardsurfacing ....................................................................5-12
Build-Up and Hardsurfacing Procedure.......................................................................................5-12
Swift-Lock Tooth Replacement ...................................................................................................5-14
Tooth Build-up and Hardsurfacing ...............................................................................................5-15
Hydraulic System Maintenance .................................................................................................. 5-17
Flange Type Hose Fittings...........................................................................................................5-18
The Rotator .................................................................................................................................5-19
Backdriving the Rotator ..............................................................................................................5-19
Major Components of Typical Rotation Systems ........................................................................5-20
Bolt Torquing ............................................................................................................................... 5-21
Torque Values for Turntable Bolts ................................................................................................5-21
Torque Values for Rotation Assembly Bolts................................................................................. 5-21
Planetary Gearbox Lubrication (if equipped) ...............................................................................5-22
Lubricant Change-Out Procedure ...............................................................................................5-22
Planetary Gearbox Lubricants.....................................................................................................5-23
Synthetic Specification ...............................................................................................................5-23
Planetary Gearbox Fill Capacities................................................................................................5-23
Turntable Bearing Lubrication......................................................................................................5-24
Turntable Bearing Lubricants.......................................................................................................5-24
Hydraulic Requirements .............................................................................................................5-25
Crossover Relief Flow Control Manifold .....................................................................................5-25
Motion Control Valve Manifold....................................................................................................5-26
Case Drain ..................................................................................................................................5-26
Control Valve Assembly Schematics and Descriptions ...............................................................5-27
Speed Valve Test and Adjustment...............................................................................................5-28
Speed Valve- Assy Torque ...........................................................................................................5-33
Service and Maintenance Procedures ........................................................................................5-37
SECTION 6 PIVOT ADJUSTMENT AND JAW CHANGEOUT GUIDE
Safety Points................................................................................................................................ 6-2
Pivot Adjustment ......................................................................................................................... 6-2
Isometric Drawing of MDP Pivot Assembly ................................................................................ 6-3
Lower Jaw Preparation ................................................................................................................ 6-4
Upper Jaw Preparation ................................................................................................................ 6-5
Main Shaft Installation ................................................................................................................. 6-6
Pivot Shimming and Assembly .................................................................................................... 6-7
Endplay Check ............................................................................................................................ 6-12
Blade Installation ........................................................................................................................ 6-13
SECTION 7 TROUBLESHOOTING
General Troubleshooting Checklist............................................................................................... 7-2
Hydraulic Performance Troubleshooting Guide ............................................................................ 7-3
Rotation Circuit Troubleshooting Guide........................................................................................ 7-5
Speed Valve Troubleshooting Guide ............................................................................................. 7-7

Introduction to Safety Section 1 Page 1
MOBILE DEMOLITION PROCESSORS
SECTION 1 INTRODUCTION TO SAFETY
Introduction ................................................................................................................................1-2
Understand Signal Words ...........................................................................................................1-2
Safety Summary .........................................................................................................................1-3
Attachment Decals .....................................................................................................................1-4

Page 2 Section 1 Introduction to Safety
MOBILE DEMOLITION PROCESSORS
UNDERSTAND SIGNAL
WORDS
When you see the following symbols and signal words
on your equipment or in this manual, be alert to
the potential for personal injury or equipment
or property damage. Follow recommended
precautions and safe operating practices.
Indicates immediate hazards that WILL result in
severe personal injury or death.
Indicates hazards or unsafe practices that CAN
result in severe personal injury or death.
Indicates hazards or unsafe practices that could
result in damage to the machine or personal
injury.
INTRODUCTION
Your safety and the safety of others is a direct result
of how you operate and maintain your equipment.
Read and understand this manual and other safety
information provided with the base machine and be
sure that you understand all controls and operating
instructions before attempting to operate this
equipment. Failure to follow the safety precautions
can result in personal injury, death or property
damage.
Carefully read all safety messages in this manual
and on your equipment safety signs. Keep safety
signs in good condition; replace missing or
damaged safety signs.
Because LaBounty cannot foresee all hazardous
circumstances, the precautions listed in this manual
and on the equipment are not all-inclusive. If a
procedure, method, tool or part is not specifically
recommended by LaBounty, determine whether it
is safe for you and others, and that the equipment
will not be damaged or made unsafe as a result of
your decision to implement it.
The basic rules are summarized in this section
of the manual. They also appear throughout the
manual along with additional specific rules for safety
and operation.
NOTICE
Indicates notes of importance to a procedure or
part

Introduction to Safety Section 1 Page 3
MOBILE DEMOLITION PROCESSORS
If the attachment is not functioning properly, you
MUST shut the machine down and follow lockout/
tag out procedures.
NEVER operate equipment without the original
equipment safety guards in place. If the cab glass
is missing or damaged, check with your dealer or
manufacturer for proper replacement.
Ensure that the cab is equipped with the proper
safety guards for LaBounty applications. In addition,
it is required that the cab be equipped with an
approved Falling Object Protection Structure
(FOPS) when processing materials. The FOPS must
meet the requirements of SAE standard J1356. A
transparent shatter-resistant shield covering the
front of the cab is also required. Contact your base
machine equipment dealer or manufacturer for
more information on the availability of FOPS. Lack
of proper FOPS may result in injury or death.
DO NOT process or handle material with the
attachment over the operator’s cab.
DO NOT attempt to shear brittle materials such
as axles and railroad rail. Brittle material breaks or
shatters instead of shearing. The material being
processed could become a projectile and cause
injury or death. DO NOT process any material in any
position that may propel it toward operator, other
workers, buildings or equipment.
DO NOT close the attachment on a structure and
reverse the excavator in an attempt to pull down
material.
Clear all persons and equipment from the area of
operation and machine movement. NEVER move
loads over people or equipment. When viewing the
operation of the attachment, maintain a safe distance
of at least 75 feet (22.9 meters).
NEVER approach power lines with any part of the
machine. Keep clear at a minimum of 15 feet (5
meters).
Avoid tipping. The attachment will alter the lift
capacities of the base machine. DO NOT overload
the excavator or serious injury could result. Lift
capacities will vary if the base machine is not on
level ground. Carry loads in recommended positions
for maximum stability. Use the recommended
excavator counterweight. Use short slings and lift
the load only as high as necessary.
DO NOT allow riders on the machine.
NEVER modify or mount the attachment to an
excavator other then which it was originally designed
for without consulting LaBounty. Rotation component
failure may result, causing the attachment to fall to the
ground.
SAFETY SUMMARY

Page 4 Section 1 Introduction to Safety
MOBILE DEMOLITION PROCESSORS
NEVER remove any pins unless the attachment is on
the ground and blocked up or serious injury or death
could result. Metal chips or debris may fly when a
connecting pin is struck. Use a brass drift when striking
pins and always wear protective clothing and proper
eye protection. Pins may fly when struck with force to
drive them in or out. Keep people clear when removing
or installing pins.
Under no circumstances should any modifications
be made to LaBounty equipment without factory
authorization.
A LWAYS lower the boom to the ground before
leaving the cab. If it is necessary to work on an
attachment off the ground, securely support the
machine and attachment. DO NOT support the
machine on cinder blocks, hollow tiles, or props that
may crumble under continuous load. DO NOT rely
on a cylinder to hold the attachment in the air. DO
NOT work under a machine that is supported only
by a jack.
DO NOT let hot hydraulic oil get in contact with the
skin as it could cause severe burns. Wear adequate
protective clothing and safety equipment. DO NOT
tamper with any hydraulic line or component while
it is pressurized. Escaping fluid under pressure can
penetrate the skin, causing serious injury. Relieve
pressure before unhooking hydraulic or other lines.
See Figure 1-3. Tighten all connections before
applying pressure. Keep hands
and body away from
pinholes and nozzles which eject fluids under high
pressure. Use a piece of cardboard to search for leaks.
If ANY fluid is injected into the skin, seek immediate
medical assistance.
DO NOT weld on any structural member unless
specifically authorized by LaBounty. Any unauthorized
welding or welding procedures will void the warranty,
and may cause structural failure or result in personal
injury.
ALWAYS wear close-fitting clothing and safety
equipment appropriate to the job. Safety equipment
should be worn at all times when viewing,
operating, or maintaining the attachment to prevent
injury. Safety equipment includes eye protection,
hard hat, steel toe shoes, gloves, and hearing
protection.
Keep clear of all potential pinch points, including
the moving upper jaw, cylinder connections, bucket
linkages or other moving parts.
Before operating the attachment, read and
observe all safety instructions in the Operation
and Maintenance sections of this manual. If you
are unfamiliar with any operation or maintenance
procedure, seek instruction before proceeding.
SAFETY SUMMARY continued