Labrie AUTOMIZER HELPING-HAND User manual

AUTOMIZERTM HELPING-HAND
OPERATOR’S MANUAL

AUTOMIZERTM HELPING-HAND
OPERATOR’S MANUAL

Liability
Labrie Enviroquip Group assumes no liabilty for any incidental, consequential, or other liability that
might result from the use of the information contained in this document.
All risks and damages, incidental or otherwise, arising from the use or misuse of the information
contained herein are entirely the responsability of the user.
Although careful precaution has been taken in the preparation of this document, Labrie Enviroquip
Group assumes no responsiblity for errors or omissions.
January 2017

Liability ........................................................................................ ii
Table of Contents ........................................................................ v
Introduction ................................................................................ 1
Pre-Operating Instructions ........................................................................................................................................................... 1
A Note about Warranty ................................................................................................................................................................... 1
Mission Statement ........................................................................................................................................................................... 1
Vision Statement ............................................................................................................................................................................... 1
Introducing the AUTOMIZERTM HELPING-HAND ........................................................................................................................... 2
Product Overview ...................................................................................................................................................................... 2
Key Features of the AUTOMIZERTM HELPING-HAND ............................................................................................................. 5
Multiplexed System .................................................................................................................................................................. 5
Standard Limited Product Warranty .......................................................................................................................................... 6
To Contact Labrie Plus .................................................................................................................................................................... 8
In the U.S. ...................................................................................................................................................................................... 8
In Canada ...................................................................................................................................................................................... 8
Safety ........................................................................................... 9
Conventions ....................................................................................................................................................................................... 9
Basic Safety Notions ........................................................................................................................................................................ 9
Responsibilities ............................................................................................................................................................................... 10
Employer Responsibilities ................................................................................................................................................... 10
Employee Responsibilities ................................................................................................................................................... 11
Things to Do .................................................................................................................................................................................... 12
Things to Avoid .............................................................................................................................................................................. 12
General Precautions ..................................................................................................................................................................... 13
Fire ...................................................................................................................................................................................................... 15
Safety Kits ......................................................................................................................................................................................... 15
Location of Safety and Informative Decals ........................................................................................................................... 16
Decals on Body ........................................................................................................................................................................ 16
Decals on Tailgate .................................................................................................................................................................. 24
Decals outside Cab ................................................................................................................................................................. 25
Decals inside Cab .................................................................................................................................................................... 26
Multiplexed Switch Actuators ............................................................................................................................................ 31
Multiplexed Indicator Tops ................................................................................................................................................. 32
Safety Features ............................................................................................................................................................................... 32
Back Up Alarm .......................................................................................................................................................................... 32
Body Safety Prop ..................................................................................................................................................................... 32
Tailgate Safety Prop ............................................................................................................................................................... 33
Camera System (optional) ................................................................................................................................................... 36
Tailgate Holding Valve .......................................................................................................................................................... 37
Safety Lockout Tests ..................................................................................................................................................................... 37
Hopper Door Proximity Switch Test ................................................................................................................................ 38
Arm Fully Retracted Limit Switch Test ............................................................................................................................ 39
Packer Fully Retracted Proximity Switch Test .............................................................................................................. 40
Crusher Panel Up Proximity Switch Test (if equipped) ............................................................................................. 41
Arm Parked Limit Switch Test ............................................................................................................................................ 41
Quick Reference Lockout Chart ......................................................................................................................................... 42
Cleanliness ....................................................................................................................................................................................... 42
Locking Out and Tagging Out the Vehicle ........................................................................................................................... 43
Table of Contents

vi Table of Contents
Shutting Down the Vehicle ........................................................................................................................................................ 44
Starting Up the Vehicle ................................................................................................................................................................ 45
Driving the Vehicle ........................................................................................................................................................................ 46
Driving Speed ........................................................................................................................................................................... 46
Right-Hand Side Driving Position ..................................................................................................................................... 47
Controls and Indicators ............................................................. 49
Labrie’s Multiplexed System ...................................................................................................................................................... 49
Main Page .................................................................................................................................................................................. 50
Main Menu ................................................................................................................................................................................. 57
Operational Diagram of the Multiplexed System ....................................................................................................... 67
Control Panel ................................................................................................................................................................................... 69
Hydraulic Pump Switch ......................................................................................................................................................... 70
Body Up Switch ........................................................................................................................................................................ 70
Body Down Switch ................................................................................................................................................................. 71
Tailgate Up Switch .................................................................................................................................................................. 71
Tailgate Down Switch ............................................................................................................................................................ 71
Packer Multi-Cycle Switch .................................................................................................................................................... 71
Rubrail Lights Switch ............................................................................................................................................................. 71
Hopper Work Light Switch .................................................................................................................................................. 72
Strobe Light Switch ................................................................................................................................................................ 72
Crusher Panel Down Switch (optional) ........................................................................................................................... 72
Crusher Panel Up Switch (optional) ................................................................................................................................. 72
10-Second Inhibit Switch ..................................................................................................................................................... 73
Auto-Packing Switch .............................................................................................................................................................. 73
Auto-Neutral Switch (optional) .......................................................................................................................................... 73
Hydraulic Alarm Switch (optional) .................................................................................................................................... 73
In-Cab Packer Control Station ................................................................................................................................................... 74
Stop Push-Button (red) ......................................................................................................................................................... 74
Pack Push-Button (green) .................................................................................................................................................... 74
Retract Push-Button (yellow) .............................................................................................................................................. 75
Auxiliary Packer Control Station ............................................................................................................................................... 75
Stop Button ............................................................................................................................................................................... 76
Pack Button ............................................................................................................................................................................... 76
Retract Button .......................................................................................................................................................................... 76
Bucket Control Button ........................................................................................................................................................... 76
Crusher Panel Down Switch ................................................................................................................................................ 77
Crusher Panel Up switch ...................................................................................................................................................... 77
Joystick Controls ............................................................................................................................................................................ 77
Arm Joystick .............................................................................................................................................................................. 77
Cab Dashboard ............................................................................................................................................................................... 79
Parking Brake ............................................................................................................................................................................ 79
Arm Extended Warning Lights ........................................................................................................................................... 80
Operating the AUTOMIZERTM HELPING-HAND ............................... 83
Daily Inspection .............................................................................................................................................................................. 83
Approaching the Vehicle ..................................................................................................................................................... 83
Visual Inspection ..................................................................................................................................................................... 84
Starting the Vehicle ................................................................................................................................................................ 84
Body Inspection Procedure ................................................................................................................................................. 85
Arm Inspection Procedure ................................................................................................................................................... 85
Inspecting Right-Hand Side Driving Controls .............................................................................................................. 89
Adjusting Mirrors .................................................................................................................................................................... 90
Setting the Floor Riser ........................................................................................................................................................... 90

Table of Contents vii
Inspection Sheet ..................................................................................................................................................................... 92
Loading and Packing .................................................................................................................................................................... 93
Planning your Route .............................................................................................................................................................. 93
Safety while Using the Packing System .......................................................................................................................... 94
Loading Refuse ........................................................................................................................................................................ 94
Packer Description ................................................................................................................................................................. 95
Loading Procedure ................................................................................................................................................................. 95
Pack on the Go ......................................................................................................................................................................... 99
Unloading ....................................................................................................................................................................................... 100
Unloading Procedure .......................................................................................................................................................... 100
Unloading Corrective Actions .......................................................................................................................................... 101
Unloading Emergency Actions ........................................................................................................................................ 103
Emergency Actions ..................................................................................................................................................................... 103
Hydraulic Oil Spill .................................................................................................................................................................. 103
End-of-the-Day Cleaning and Inspection ........................................................................................................................... 104
Daily Hopper Cleaning ........................................................................................................................................................ 104
Daily Chassis Cleaning ........................................................................................................................................................ 105
Water Trap Bleeding ............................................................................................................................................................ 106
Troubleshooting Quick Reference ......................................................................................................................................... 106

viii Table of Contents

1Introduction
The purpose of this manual is to introduce operators
to the procedures involved in properly operating the
AUTOMIZERTM HELPING-HAND. For information
regarding maintenance procedures, refer to the
AUTOMIZERTM HELPING-HAND Maintenance Manual.
Pre-Operating Instructions
It is imperative that you carefully review this manual
prior to operating and/or servicing your new
AUTOMIZERTM HELPING-HAND.
Upon receipt of your new AUTOMIZERTM HELPING-
HAND unit, perform a complete lubrication.
Mechanisms must be properly lubricated. Factory
lubrication is adequate for production and transport
purposes only. In addition, the return filter element
must be replaced after 50 hours of use.
A Note about Warranty
Do not forget to complete the owner’s registration
form and to send it to Labrie Enviroquip Group. Also,
make sure you indicated the “In service” date on that
form. This date will be used to start the warranty
period. Otherwise, the date of delivery from the factory
will be used instead.
Mission Statement
Labrie Enviroquip Group is dedicated to providing
innovative designs, customized quality equipment and
elite customer service.
Vision Statement
The Labrie Enviroquip Group Team will successfully
lead the way the world views waste management. We
will excel at enhancing our community and protecting
the global environment. We are committed to being a
profitable company for our customers, shareholders
and employees.

2Introduction
Introducing the AUTOMIZERTM HELPING-HAND
IMPORTANT:Read and thoroughly understand this Operator’s Manual before using the vehicle.
The AUTOMIZERTM HELPING-HAND is a straight-frame, side-loading vehicle, manufactured to the
highest standards, and designed to collect residential and commercial refuse and recycling materials.
This vehicle is a modified version of the standard Labrie AUTOMIZERTM. It has been modified to be
equipped with a HELPING-HANDTM arm1. Thanks to carefully engineered hydraulics, the HELPING-
HANDTM arm maneuvers smoothly with exacting precision, and is easy to operate in narrow space.
Also, this arm is easier to maintain than the RIGHT-HANDTM arm which usually equips the
AUTOMIZERTM. Along with this modification, bigger clean-out traps have been added on both sides of
the truck and a simplified and shortened hydraulic circuit has been installed under the body for best
performance and efficiency.
AUTOMIZERTM HELPING-HAND vehicles are designed to allow a single person to collect waste in roller
carts without exiting the cab. The HELPING-HANDTM arm can extend up to 10 ft. and lift up to 400 lbs
when fully extended.
On the productivity side, the AUTOMIZERTM HELPING-HAND can make 180 pickups per hour on
average thanks to its auto-packing functionality.
The AUTOMIZERTM HELPING-HAND also comes with the electronic multiplexed system designed to
make the collection process more efficient and the troubleshooting process more orderly and
manageable.
Once the body of the AUTOMIZERTM HELPING-HAND is full, all its content is unloaded at a waste
management landfill or other appropriate site (e.g. transfer station, incinerator, recycling station).
Product Overview
The AUTOMIZERTM HELPING-HAND is equipped with an automated arm (Figure 1-5) controlled by
the operator using the in-cab joystick.
Figure 1-1 The A UTOMIZER
TM
H ELPING -H AND
1. Some units may be equipped with an optional lifting bucket (Figure 1-2) in lieu of a HELPING-HANDTM arm.

Introduction 3
Another version of the AUTOMIZERTM comes with an optional lifting bucket instead of a HELPING-
HANDTM gripper assembly. This bucket may be used for manual collection of residential waste,
recyclables and organics. It is controlled using either the in-cab joystick or the packer control station
located next to the right-hand side folding door.
Figure 1-2 A UTOMIZER
TM
equipped with the optional lifting bucket
Body’s main components are the hopper (Figure 1-3), the packer (Figure 1-3), the 2 packer cylinders
(Figure 1-4), the crusher panel (Figure 1-3) and the tailgate (Figure 1-5).
The hopper is the area of the body where the waste is dumped. The packer is the piece of equipment
that pushes the waste into the body. Retraction and extension of the packer are made possible by 2
double-acting cylinders. The crusher panel is used to crush large pieces of waste materials. The
tailgate is the rear door that prevents waste from exiting the body during collection. At landfill site, the
tailgate is fully raised to enable the discharge of the waste.
Figure 1-3 Hopper (left); packer (right)
Crusher panel

4Introduction
Figure 1-4 Packer cylinders
Figure 1-5 Automated arm (left); tailgate (right)
In the cab, you will find a control panel, a monitor, one or two joysticks, and all the switches that
control most of the truck’s functions (Figure 1-6).

Introduction 5
Figure 1-6 Inside the A UTOMIZER
TM
H ELPING -H AND cab
Key Features of the AUTOMIZERTM HELPING-HAND
The AUTOMIZERTM HELPING-HAND comes with a series of key features, such as:
Body roof and sides made of A1011 GR80 steel, body floor and hopper section made of 100%
Hardox 450 steel, delivering ultimate strength at the lowest possible body weight
Hardox liners on floor and sides (optional)
10-foot arm extension
Arm lifting capacity at full extension: 400 lbs
Reinforced body walls
Tapered body
Oversized clean-out doors on both sides of the truck
Multiplexed control system with on-board diagnostic tool
Multiplexed System
The AUTOMIZERTM HELPING-HAND is equipped with an electronic monitoring system called the
Multiplexed System.
The Multiplexed system used by Labrie is a CAN-based system that integrates a monitor, a control
panel and a number of electronic modules. This whole system has been designed to help you operate
your unit in an efficient and easy way. See Labrie’s Multiplexed System on page 49 for more details.
IMPORTANT:AUTOMIZERTM HELPING-HAND units must be operated by only one person.

6Introduction
Standard Limited Product Warranty
Subject to the other provisions hereof, LABRIE ENVIROQUIP GROUP, hereinafter called “Labrie”
warrants that all new Labrie products (the “Product”) shall be free of defects in material and
workmanship under normal use and service for a period of ONE (1) YEAR after delivery to the first
registered customer/end-user.
WITHOUT LIMITATION TO THE OTHER PROVISIONS HEREOF, THIS PRODUCT
WARRANTY DOES NOT COVER:
Any and all components or parts of the Product, including without limitation the vehicle chassis,
which are not manufactured and installed by Labrie, whether or not they are covered by an
original manufacturer’s or supplier’s warranty;
Paint;
Damages resulting from abuse, misuse of the Product or from negligence or accidents;
Damages resulting from use of the Product other than for its intended purpose or in a manner
other than its intended normal use and service;
Damages caused by improper maintenance of the Product including, without limitation, failure to
comply with the maintenance requirements set forth in the Product’s Parts and Maintenance
Manual;
Damages caused by the operation of the Product with parts or components known by the
customer/end-user to be defective or in need of maintenance;
Parts, components or systems which have been modified without the express authorization of
Labrie or of an authorized Labrie distributor;
Repairs which are not completed or otherwise expressly authorized by Labrie or an authorized
Labrie distributor;
Repairs or modifications which have been authorized by Labrie or an authorized Labrie
distributor that are performed by personnel which is not qualified to perform such repairs or
modifications;
Normal wear item parts including, without limitation, oils, fluids, filters, tracks, rollers, wear shoes,
tailgate seals, chains, divider blades and normal wear of the steel structure;
Any and all adjustments and maintenance resulting from normal use and service of the products.
For the purposes of this warranty, normal use and service means the operation of the new Product for
fifty (50) hours per week for its intended purpose and in compliance with the operation and
maintenance instructions which are provided by Labrie in the Product’s operation and maintenance
manuals. It is the customer/end-user’s responsibility to make sure that all operators are familiar and
comply with the operation manual and the warning decals on the Product.
In the event a part or component of the Product fails or becomes defective during the warranty period
and, in the opinion of Labrie, such failure or defect results from Labrie’s material or workmanship, the
part or component shall be repaired or replaced by Labrie or an authorized distributor at no cost
provided that the unit is brought to an authorized distributor’s service facility. However, the
aforementioned repair or replacement of parts or components may be performed by the customer/
end-user as provided herein if specifically authorized by Labrie or an authorized Labrie distributor.

Introduction 7
Because the Product is engineered to work only with genuine Labrie parts and components, this
warranty shall be void and of no effect if i) the Product is modified other than by Labrie or by an
authorized Labrie distributor or other than in accordance with a specific authorization and
instructions from Labrie or from an authorized Labrie distributor or ii) if parts and components of
any other manufacturer are used as substitutes for genuine Labrie parts and components.
LABRIE MAKES NO WARRANTY AS TO MERCHANTIBILITY, FITNESS FOR USE,
LEGALITY OF OPERATION IN ANY JURISDICTION OR ANY IMPLIED WARRANTY OF
ANY KIND OR NATURE. LABRIE SHALL NOT BE LIABLE FOR ANY SPECIAL OR
CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE. NO OTHER PERSON, FIRM,
CORPORATION, INCLUDING THE LABRIE DISTRIBUTOR, CAN BIND LABRIE TO ANY
WARRANTY OTHER THAN THIS WARRANTY OR OTHERWISE MODIFY SAID
WARRANTY.
Labrie reserves the right to redesign and/or discontinue the manufacture of parts, components, and
Products.
This limited warranty may be transferred to subsequent end-users within fifteen (15) days of the
Product transfer provided that Labrie is notified in writing within the said fifteen (15) day period.

8Introduction
To Contact Labrie Plus
In the U.S.
Address: 1198 Shattuck Industrial Blvd.
LaFayette, GA 30728
Toll Free: 1-800-231-2771
Telephone: [phone]
General Fax: [phone]
Sales Fax: [phone]
Parts and warranty: During business hours, 8:00 AM to 6:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
In Canada
Address: 175A Route Marie-Victorin
Levis, QC G7A 2T3
Toll Free: 1-877-831-8250
Telephone: [phone]
Service Fax: [phone]
Parts Fax: [phone]
Parts and warranty: During business hours, 8:00 AM to 5:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
Website: www.labriegroup.com
E-mail (Sales Dept.): [email protected]
E-mail (Customer Service): [email protected]
IMPORTANT:For technical support and parts ordering, the serial number of your vehicle is required. Therefore,
Labrie Enviroquip Group recommends to keep record of the information found on the VIN plate,
which is located in the cab.

2Safety
Safety is always of prime importance when operating
any type of equipment. All operators working with the
2R-IIITM must be aware of the safety practices and
features detailed in this section.
NOTE:This section also applies to AUTOMIZERTM units
equipped with the optional bucket instead of the
gripper assembly.
Conventions
Basic Safety Notions
The following safety notions are related to the use of
the 2R-IIITM . It is important to point out that the safe
use of the vehicle remains the user’s responsibility. He
must heed all safety notions described in this manual
and on the decals affixed to the vehicle.
Danger! Indicates a hazardous situation which, if
not avoided, will result in serious injury or
death.
Warning! Indicates a hazardous situation which, if
not avoided, could result in serious injury
or death.
Caution! Indicates a hazardous situation which, if
not avoided, may result in minor or
moderate injury.

10 Safety
Responsibilities
Safety is everybody’s responsibility. Both employer and employee must play their part to ensure the
safety of the operator, the vehicle, and its immediate surroundings.
Employer Responsibilities
It is the responsibility of the employer:
To ensure that the 2R-IIITM is operated in accordance with all safety requirements and codes,
including all applicable regulations, the Occupational Safety and Health Act (OSHA), and the
American National Standards Institute (ANSI).
To ensure that employees are qualified for operating the vehicle and its equipment, and that they
all take safety measures before using them.
To properly maintain all mobile equipment to meet all provincial/state and federal safety
standards.
To provide all employees – both operators and maintenance personnel – with proper training that
includes safe vehicle operation procedures and ensure that those procedures are monitored on a
continuous basis.
To keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and
recommendations. For help or for more information, please contact the manufacturer or any of its
authorized representatives.
To keep records of all vehicle breakdowns and malfunctions as well as any inspection and
maintenance.
To ensure that all failures or malfunctions that may be affecting the safe use of the vehicle are
repaired before the vehicle is put back into service.
To meet the appropriate lighting requirements for night shift work (if permitted).
To regularly accompany the vehicle operator and take measures to ensure the smooth and safe
operation of the vehicle.
To make sure that the backup alarm works properly when the vehicle is in reverse.
To take necessary measures in case of report of damage or malfunction made by an employee.
Danger! Always be aware of the vehicle’s surroundings to make sure that no pedestrians,
passersby, bystanders, or other people or vehicles are in any way exposed to any danger
caused by the use of the 2R-IIITM .
Danger! Never get in the hopper area when the engine is running.
Only authorized personnel may do so following a lockout/tagout procedure (see Locking
Out and Tagging Out the Vehicle on page 43).