Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................8
Setup...........................................................................14
1CheckingtheFluidLevels.....................................14
2InstallingtheRollover-ProtectionSystem
(ROPS).............................................................14
ProductOverview.........................................................15
Controls...............................................................15
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................19
OperatingtheCargoBox.........................................19
CheckingtheEngine-OilLevel.................................20
AddingFuel...........................................................21
CheckingtheTransaxle/Hydraulic-Fluid
Level.................................................................23
CheckingtheTorqueoftheWheelNuts.....................23
CheckingtheTirePressure......................................23
CheckingtheBrake-FluidLevel................................24
StartingtheEngine.................................................24
DrivingtheMachine...............................................25
StoppingtheMachine.............................................25
ShuttingofftheEngine...........................................25
BreakinginaNewMachine......................................25
CheckingtheSafety-InterlockSystem........................25
EnsuringPassengerSafety.......................................26
EnsuringProperSpeed...........................................26
EnsuringProperTurning.........................................26
EnsuringProperBraking.........................................27
PreventingTipOvers..............................................27
OperatingonHills..................................................27
LoadingandDumping............................................28
UsingtheDifferentialLock......................................28
TransportingtheMachine........................................29
TowingtheMachine...............................................29
TowingaTrailerwiththeMachine.............................29
UsingtheHydraulicControl....................................30
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
Service-IntervalChart.............................................33
OperatinginAdverseConditions..............................33
PremaintenanceProcedures........................................34
UsingtheBedSupport............................................34
RemovingtheFullBed............................................35
InstallingtheFullBed.............................................35
RaisingtheMachine................................................36
RemovingtheHood...............................................37
InstallingtheHood.................................................37
Lubrication...............................................................38
GreasingBearingsandBushings...............................38
EngineMaintenance..................................................39
InspectingtheCarbonCanisterAirFilter...................39
ServicingtheAirCleaner.........................................39
ChangingtheEngineOilandFilter...........................40
ReplacingtheSparkPlugs........................................40
FuelSystemMaintenance...........................................41
ReplacingtheFuelFilter..........................................41
InspectingtheFuelLinesandConnections.................41
ElectricalSystemMaintenance....................................41
ServicingtheFuses.................................................41
Jump-StartingtheMachine......................................42
ServicingtheBattery...............................................43
DriveSystemMaintenance.........................................43
AdjustingtheShiftCables........................................43
AdjustingtheHigh–LowCable................................43
AdjustingDifferential-LockCable............................44
InspectingtheTires................................................44
CheckingtheFront-WheelAlignment.......................44
CoolingSystemMaintenance......................................45
RemovingDebrisfromtheEngine-Cooling
System..............................................................45
BrakeMaintenance....................................................46
AdjustingtheParkingBrake.....................................46
AdjustingtheBrakePedal........................................46
BeltMaintenance......................................................47
CheckingthePump-BeltTension..............................47
AdjustingthePump-DriveBelt................................47
ControlsSystemMaintenance.....................................48
AdjustingtheClutchPedal.......................................48
AdjustingtheAccelerator........................................48
AdjustingtheChoke...............................................49
ConvertingtheSpeedometer....................................49
HydraulicSystemMaintenance....................................50
ChangingtheHydraulicFluidandCleaningthe
Strainer..............................................................50
ReplacingtheHydraulicFilter..................................50
RaisingtheCargoBoxinanEmergency.....................51
Cleaning...................................................................52
WashingtheMachine..............................................52
Storage........................................................................53
Troubleshooting...........................................................54
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