Toro Workman HD 07369 User manual

FormNo.3401-134RevA
Workman®HDUtilityVehiclewith
Bed
ModelNo.07369—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3401-134*A

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.It
isprimarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................8
Setup...........................................................................14
1CheckingtheFluidLevels.....................................14
2InstallingtheRollover-ProtectionSystem
(ROPS).............................................................14
ProductOverview.........................................................15
Controls...............................................................15
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................19
OperatingtheCargoBox.........................................19
CheckingtheEngine-OilLevel.................................20
AddingFuel...........................................................21
CheckingtheTransaxle/Hydraulic-Fluid
Level.................................................................23
CheckingtheTorqueoftheWheelNuts.....................23
CheckingtheTirePressure......................................23
CheckingtheBrake-FluidLevel................................24
StartingtheEngine.................................................24
DrivingtheMachine...............................................25
StoppingtheMachine.............................................25
ShuttingofftheEngine...........................................25
BreakinginaNewMachine......................................25
CheckingtheSafety-InterlockSystem........................25
EnsuringPassengerSafety.......................................26
EnsuringProperSpeed...........................................26
EnsuringProperTurning.........................................26
EnsuringProperBraking.........................................27
PreventingTipOvers..............................................27
OperatingonHills..................................................27
LoadingandDumping............................................28
UsingtheDifferentialLock......................................28
TransportingtheMachine........................................29
TowingtheMachine...............................................29
TowingaTrailerwiththeMachine.............................29
UsingtheHydraulicControl....................................30
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
Service-IntervalChart.............................................33
OperatinginAdverseConditions..............................33
PremaintenanceProcedures........................................34
UsingtheBedSupport............................................34
RemovingtheFullBed............................................35
InstallingtheFullBed.............................................35
RaisingtheMachine................................................36
RemovingtheHood...............................................37
InstallingtheHood.................................................37
Lubrication...............................................................38
GreasingBearingsandBushings...............................38
EngineMaintenance..................................................39
InspectingtheCarbonCanisterAirFilter...................39
ServicingtheAirCleaner.........................................39
ChangingtheEngineOilandFilter...........................40
ReplacingtheSparkPlugs........................................40
FuelSystemMaintenance...........................................41
ReplacingtheFuelFilter..........................................41
InspectingtheFuelLinesandConnections.................41
ElectricalSystemMaintenance....................................41
ServicingtheFuses.................................................41
Jump-StartingtheMachine......................................42
ServicingtheBattery...............................................43
DriveSystemMaintenance.........................................43
AdjustingtheShiftCables........................................43
AdjustingtheHigh–LowCable................................43
AdjustingDifferential-LockCable............................44
InspectingtheTires................................................44
CheckingtheFront-WheelAlignment.......................44
CoolingSystemMaintenance......................................45
RemovingDebrisfromtheEngine-Cooling
System..............................................................45
BrakeMaintenance....................................................46
AdjustingtheParkingBrake.....................................46
AdjustingtheBrakePedal........................................46
BeltMaintenance......................................................47
CheckingthePump-BeltTension..............................47
AdjustingthePump-DriveBelt................................47
ControlsSystemMaintenance.....................................48
AdjustingtheClutchPedal.......................................48
AdjustingtheAccelerator........................................48
AdjustingtheChoke...............................................49
ConvertingtheSpeedometer....................................49
HydraulicSystemMaintenance....................................50
ChangingtheHydraulicFluidandCleaningthe
Strainer..............................................................50
ReplacingtheHydraulicFilter..................................50
RaisingtheCargoBoxinanEmergency.....................51
Cleaning...................................................................52
WashingtheMachine..............................................52
Storage........................................................................53
Troubleshooting...........................................................54
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
SafeOperatingPractices
Important:Thismachineisdesignedprimarilyasan
off-roadvehicleandisnotintendedforextensiveuse
onpublicroads.
Whenusingthemachineonpublicroads,followall
trafcregulationsanduseanyadditionalaccessories
thatmayberequiredbylaw,suchaslights,turn
signals,slow-movingvehicle(SMV)signs,andothers
asrequired.
Thismachinewasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionaredependentuponthe
designandcongurationofthemachine,thesefactorsare
alsodependentupontheawareness,concern,andproper
trainingoftheoperator,maintenance,andstorageofthe
machine.Improperuseormaintenanceofthemachinecan
resultininjuryordeath.
Thismachinehasadifferentfeelthanwhatdriversexperience
withpassengercarsortrucks.Sotaketimetobecomefamiliar
withyourmachine.
Notalloftheattachmentsthatadapttothemachine
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesurethattheoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelsonthe
vehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.,slopes
toosteepforthesafeoperationofthemachine).
BeforeOperating
•Thismachineisdesignedtocarryonlyyou,theoperator,
and1passengerintheseatprovidedbythemanufacturer.
Nevercarryanyotherpassengersonthevehicle.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Neveroperatethemachinewhentired,ill,orunderthe
inuenceofdrugsoralcohol.
•Alwayswearsubstantialshoes.Donotwearloose-tting
clothing,tiebacklonghair,anddonotwearjewelry.
•Wearingsafetyglasses,safetyshoes,andlongpantsare
requiredbysomelocalregulations.
•Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperatethis
machine.
•Alwaysbeawareofwherebystandersare.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive
cautiously,usetheheadlights.
•Beforeoperatingthevehicle,alwayscheckallpartsofthe
vehicleandanyattachments.Ifsomethingiswrong,stop
usingvehicle.Makesurethattheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
•Operatethemachineonlyoutdoorsorinawell-ventilated
area.
SafeHandlingofFuels
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelisextremelyammableandthe
vaporsareexplosive.
•Donotsmokenearthemachine.
•Useonlyanapprovednonmetal,portablefuelcontainer.
•Staticelectricdischargecanignitefuelvaporsinafuel
containerthatisnotgrounded.Neverllcontainers
insideavehicleoronatruckortrailerbedwithaplastic
liner.Removethefuelcontainerfromthebedofthe
machineandplaceitonthegroundandawayfromthe
vehiclebeforelling.
•Keepthenozzleincontactwiththecontainerwhilelling
thefuelcontainer.Removeequipmentfrombedofthe
machinebeforefuelingit.Donotuseanozzle-lock-open
device.
•Neverremovethefuelcaporaddfuelwiththeengine
running.
•Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
•Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch
equipmentwithaportablecontainerratherthanfroma
fuel-dispensernozzle.
4

•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
Operation
•Theoperatorandpassengermustuseseatbeltsand
remainseatedwheneverthemachineisinmotion.Keep
bothhandsonthesteeringwheel,wheneverpossible,and
thepassengershouldusethehandholdsprovided.Keep
yourarmsandlegswithinthevehiclebodyatalltimes.
Nevercarrypassengersintheboxoronattachments.
Remember,yourpassengermaynotbeexpectingyouto
brakeorturn,andmaynotbeready.
•Donotoverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitontheoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagethePTO(ifsoequipped)andreturnthe
hand-throttlelevertotheOFFposition(ifequipped).
–Makesurethatthehydraulic-liftleverisinthecenter
position.
–MovetheshiftlevertotheNEUTRALpositionand
presstheclutchpedal.
–Keepyourfootofftheacceleratorpedal.
–TurnignitionswitchtotheONposition.Whenthe
glow-plugindicatorgoesoff,theengineisreadyto
start.
–TurntheignitionkeytotheSTARTposition.
•Failuretooperatemachinesafelymayresultinan
accident,tippingoverthemachine,and/orseriousinjury
ordeath.Topreventtippingorlossofcontrol,takethe
followingprecautions:
–Useextremecaution,reduceyourspeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthemachineonasteep
slope.Normally,travelstraightupanddownslopes.
Reduceyourspeedwhenmakingsharpturnsor
whenturningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthemachine/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
machinecontrol.
–Whendumping,donotletanyonestandbehindthe
machine,anddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthemachine.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
machines.Thismachineisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethatthereisenoughroomoverheadto
easilyclearthemachineandyourhead.
–Ifyouareeverunsureaboutsafeoperation,stop
work,andaskyoursupervisor.
•Donottouchtheengine,transaxle,radiator,mufer,or
mufermanifoldwhiletheengineisrunningorsoon
afterithasstopped,becausetheseareasmaybehot
enoughtocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
shuttheengineoff,waitforallmotiontostop,and
inspectfordamage.Repairalldamagebeforeresuming
operation.
•Beforegettingofftheseat:
1.Stopthemachine.
2.Settheparkingbrake.
3.TurntheignitionkeytotheOFFposition.
4.Removetheignitionkey.
Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffthemachine.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
5

Braking
•Slowdownthemachinebeforeyouapproachanobstacle.
Thisgivesyouextratimetostoporturnaway.Hittingan
obstaclecaninjureyouandyourpassenger.Inaddition,it
candamagethemachineanditscontents.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.
•Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesurethattheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
dryoutthebrakes.
OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.
•Donotoperatethemachineonexcessivelysteep
slopes.
•Donotacceleratequicklyorslamthebrakes
whenbackingdownahill,especiallywithaload.
•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.
•Operatethemachineslowlyonahillanduse
caution.
•Avoidturningonahill.
•Reduceyourloadandthespeedofthemachine.
•Avoidstoppingonhills,especiallywithaload.
Taketheseprecautionswhenoperatingthemachineonahill:
•Slowthemachinedownbeforestartingupordownahill.
•Iftheenginestallsoryoubegintolosemomentumwhile
climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.
•Turningwhiletravelingupordownhillscanbedangerous.
Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstoppingon
levelground.Ifyoumuststopthemachine,avoidsudden
speedchanges,whichmayinitiatetippingorrollingof
themachine.Donotslamonthebrakeswhenrolling
backward,asthismaycausethemachinetooverturn.
•WestronglyrecommendinstallingtheoptionalROPSkit
beforeridingonhillyterrain.
OperatingonRoughTerrain
Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.
LoadingandDumping
Theweightandpositionofcargoandpassengercanaffect
thestabilityandhandlingofthemachine.Beawareofthe
followingconditiontoavoidlosingcontrolofthemachine
ortippingitover:
•Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page19).
•Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.
•Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly
distributed.
•Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
•Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachine,suchasthe
liquidinalargetank.
6

WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
–Keephandsandotherbodypartsclearwhen
loweringthebox.
–Donotdumpmaterialsonbystanders.
•Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.
•Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
•Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
•Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgross-vehicleweight(GVW).
Maintenance
WARNING
Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoserious
damage.Ifuidisinjectedintotheskin,itmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.
•Beforeservicingormakingadjustmentstothemachine,
shutofftheengine,settheparkingbrake,andremove
thekeyfromtheignitiontopreventaccidentalstarting
oftheengine.
•Neverworkunderaraisedbedwithoutplacingthebed
safetysupportonthefullyextendedcylinderrod.
•Makesurethatallhydraulic-lineconnectorsaretight,and
thatallhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3,650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,always
purchasegenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous.Alteringthisvehicle
inanymannermayaffecttheoperationofthevehicle,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
105-4215
1.Warning—avoidpinchpoints.
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
8

106-2353
1.Electricalpowerpoint
115-2047
1.Warning—donottouchthehotsurface.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
115-7740
1.Warning—maximumtrailerweightis680kg(1,500lb);
maximumtongueweightis90kg(200lb).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than680kg(1,500lb);maximumtrailerweightwithtrailer
brakesis1591kg(3,500lb);maximumtongueweightwith
trailerbrakesis273kg(600lb).
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
9

106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
115-7723
1.Warning—thehydraulicoilpressureis124bar(1,800psi).
2.CouplerA
3.CouplerB
10

115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
117–2718
115-7813
1.Poweroutlet—10A5.Lights,brake—15A
2.Switchedpower—10A6.Hazard—10A
3.Fuelpump,supervisor
switch—10A
7.4WD,Transmission—10A
4.Horn,powerpoint—15A
11

115-7814
121-9776
1.Warning—readtheOperator’sManualandreceiveproper
trainingbeforeoperatingthemachine.
4.Warning—engagetheparkingbrake,stoptheengine,and
removethekeyfromtheignitionbeforewalkingawayfrom
themachine.
2.Warning—wearhearingprotection.5.Tippinghazard—taketurnsslowly;driveslowlyupandacross
cliffs;withnoload,donotexceed32kph(20mph);while
carryingaloadorwhendrivingonuneventerrain,driveslowly.
3.Firehazard—stoptheenginebeforerefuelingthemachine.
12

106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
13

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–
Checktheengineoil,the
transaxle/hydraulicuid,andthe
brake-uidlevels.
ROPSframe1
2Flange-headbolt(1/2x1-1/4inches)6
MounttheRollover-ProtectionSystem
(ROPS).
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingmachine
PartsCatalog1Usetoreferencepartnumbers
OperatorTrainingMaterial1Viewbeforeoperatingmachine
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
1
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-OilLevel
(page20).
2.Checkthetransaxle/hydraulic-uidlevelbefore
theengineisrststarted;refertoCheckingthe
Transaxle/Hydraulic-FluidLevel(page23).
3.Checkthebrake-uidlevelbeforeyoustarttheengine
forthersttime;refertoCheckingtheBrake-Fluid
Level(page24).
2
Installingthe
Rollover-ProtectionSystem
(ROPS)
Partsneededforthisprocedure:
1ROPSframe
6Flange-headbolt(1/2x1-1/4inches)
Procedure
1.Applymedium-grade(service-removable)thread
lockingcompoundtothethreadsofthe6ange-head
bolts(1/2x1-1/4inches).
2.AligneachsideoftheROPSwiththemountingholes
oneachsideofframeofthemachine(Figure3).
14

Figure3
1.ROPSmountingbracket2.Flange-headbolt(1/2x
1-1/4inches)
3.SecureeachsideoftheROPSmountingbracketto
frameofthemachinewith3ange-headbolt(1/2x
1-1/4inch).
4.Torquetheange-headboltsto115N·m(85ft-lb).
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure4)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginespeedandgroundspeed.Releasingthepedaldecreases
theenginespeedandgroundspeedofthemachine.
Figure4
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Youmustfullypresstheclutchpedal(Figure4)todisengage
theclutchwhenstartingtheengineorshiftingtransmission
gears.Releasethepedalsmoothlywhenthetransmissionis
ingeartopreventunnecessarywearonthetransmissionand
otherrelatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslip,causingheatandwear.Neverhold
themachinestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.
BrakePedal
Usethebrakepedal(Figure4)toapplytheservicebrakes
tostoporslowthemachine.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.
Ifthebrakepedaltravelstowithin3.8cm(1-1/2
inches)ofthemachineoorboard,adjustorrepair
thebrakes.
15

Gear-ShiftLever
Fullypresstheclutchpedalandmovetheshiftlever(Figure
6)intothedesiredgearselection.Adiagramoftheshift
patternisshowninFigure5.
Figure5
Important:Donotshiftthetransaxletothereverseor
forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancausethe
rearwheelstoskid,resultinginlossofmachine
controlaswellasclutchand/ortransmission
damage.
Usecarewhenshifting;donotdownshiftwhenthe
machineismovingattoohighaspeed.
DifferentialLock
Thedifferentiallockallowstherearaxletolockforincreased
traction.Youcanengagethedifferentiallockwhenthe
machineisinmotion(Figure6)Movetheleverforwardand
totherighttoengagethelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagethedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresultin
lossofmachinecontrol.
Donotoperatethemachinewiththedifferential
lockonwhenmakingsharpturnsorathighspeeds;
refertoUsingtheDifferentialLock(page28).
Figure6
1.Gear-shiftlever4.Hydraulic-liftlock
2.Parkingbrake5.Differentiallock
3.Hydraulic-bedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake(Figure6)
inordertopreventthemachinefromaccidentallymoving.
•Tosettheparkingbrake,pullbackonthelever.
•Torelease,pushtheleverforward.
Note:Releasetheparkingbrakebeforemovingthe
machine.
Ifyouparkthemachineonasteepgrade,settheparking
brake,shiftthetransmissionintorstgearonauphillgrade
orreversegearonadownhillgrade,andplacechocksatthe
downhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersthebed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure6).It
alsolockstheliftleverintheONpositionwhenusingthe
hydraulicsforattachments.
Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.
Hydraulic-LiftLock
Thehydraulic-liftlocklockstheliftlever,sothehydraulic
cylindersdonotoperatewhenthemachineisnotequipped
withabed(Figure6).ItalsolockstheliftleverintheON
positionwhenusingthehydraulicsforattachments.
16

High–LowRangeShifter
Thehigh–lowrangeshifteradds3additionalspeedsfor
precisespeedcontrol(Figure6).
•Themachinemustbecompletelystoppedbeforeshifting
betweentheHighandLowrange.
•Shiftonlyonlevelground.
•Presstheclutchpedalfully.
•MovetheleverfullyforwardforHighandfullyrearward
forLow .
Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.
Lowisforlow-speeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,
steepgrades,difcultterrain,heavyloads,slowspeedbut
high-enginespeed(spraying).
Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegear-shiftleverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure7)tostartandshutoffthe
engine.Ithas3positions:OFF,ON,andSTART.Rotatethe
keyclockwisetotheSTARTpositiontoengagethestarter
motor.Releasethekeywhentheenginestarts.Thekeymoves
automaticallytotheONposition.Toshutofftheengine,
rotatethekeycounterclockwisetotheOFFposition.
Figure7
1.Lightswitch6.Powerpoint
2.Choke7.Third-high-lockoutswitch
3.Hourmeter8.Oil-pressure-warninglight
4.Fuelgauge9.Chargeindicator
5.Ignitionswitch
HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure7)startstofunction
wheneverthekeyswitchisrotatedtotheONpositionorif
theengineisrunning.
Third-High-LockoutSwitch
Movethethird-high-lockoutswitch(Figure7)totheSLOW
positionandremovethekeytopreventtheuseofthirdgear
whenintheHighrange.Theengineshutsoffiftheshift
levermovestothirdgearwheninHighrange.Thekeyis
removableineitherposition.
LightSwitch
Pushthelightswitch(Figure7)totoggletheheadlightson
oroff.
Oil-Pressure-WarningLight
Theoil-pressure-warninglightglows(Figure7)ifthe
engine-oilpressuredropsbelowasafelevelwhiletheengine
isrunning.Ifthelightickersorremainson,stopthevehicle,
shutofftheengine,andchecktheoillevel.Iftheoillevelis
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisstarted,shutofftheengineimmediatelyand
contactyourlocalTorodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheONposition,butdonot
starttheengine.
Note:Theoil-pressurelightshouldglowred.Ifthe
lightdoesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemwhichmustbe
repaired.
Note:Ifenginewasjustturnedoff,itmaytake1to
2minutesforthelighttocomeon.
17

ChargeIndicator
Illuminateswhenthebatteryisbeingdischarged.Ifthelight
illuminatesduringoperation,stopthemachine,turnoffthe
engine,andcheckforpossiblecauses(Figure7).
Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Checktheoperationofthewarninglightsasfollows:
•Applytheparkingbrake.
•TurntheignitionkeytotheON/PREHEATposition,but
donotstarttheengine.Thecoolanttemperature,charge
indicator,andoil-pressurelightsshouldglow .Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheONposition
(Figure7).Redindicatesalowfuellevelandblinkingred
indicatesnearempty.
PowerPoint
Usethepowerpoint(Figure7)topoweroptional12V
electricalaccessories.
ChokeControl
Tostartacoldengine,closethecarburetorchokebypulling
thechokecontrol(Figure7)outtotheONposition.Afterthe
enginestarts,regulatethechoketokeeptheenginerunning
smoothly.Assoonaspossible,openthechokebypushing
inthechokecontroltotheOFFposition.Awarmengine
requireslittleornochoking.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard(Figure
8).
Figure8
1.Passengerhandhold2.Storagecompartment
Seat-AdjustmentLever
Youcanadjusttheseatsforwardandrearwardforyour
desiredcomfort(Figure9).
Figure9
1.Seat-adjustmentlever
18

Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
OverallWidth160cm(63inches)
OverallLength
Withoutbed:326cm(128.25inches)
Withfullbed:331cm(130.38inches)
With2/3bedinrear-mounting
location:346cm(136.38inches)
BaseWeight(Dry)838kg(1,848lb)
RatedCapacity
(includes91kg(200
lb)operator,91kg
(200lb)passengerand
loadedattachment)
1,362kg(3,002lb)
MaximumGross
VehicleWeight2,359kg(5,200lb)
TowCapacityTongueweight272kg(600lb)
Maximumtrailerweight1,587kg
(3,500lb)
GroundClearance18cm(7inches)withnoload
WheelBase118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches)
Rear:121cm(47.7inches)
Height190.5cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Araisedbedfullofmaterialwithouttheproper
safetysupportrodmaylowerunexpectedly.
Workingunderanunsupportedraisedbedmay
causeinjurytoyouorothers.
•Beforeservicingormakingadjustmentstothe
machine,shutofftheengine,settheparking
brake,andremovethekeyfromtheignition
switch.
•Removeanyloadmaterialfromthebedorother
attachmentandinsertthesafetysupporton
afullyextendedcylinderrodbeforeworking
underaraisedbed.
OperatingtheCargoBox
Note:Ifpossible,centerloadsinthecargobox.
Note:Removeallcargofromtheboxbeforeliftingthebox
uptoservicethemachine.
RaisingtheCargoBox
WARNING
Drivingthemachinewiththecargoboxraisedmay
causethemachinetotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
machinewiththeboxraised.
•Operatethemachineonlywhenthecargobox
isdown.
•Afteremptyingthecargobox,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,theboxmay
unexpectedlytipopen,injuringyouorbystanders.
•Centerloadsinthecargoboxifpossible.
•Holdthecargoboxdownandensurethatno
oneisleaningovertheboxorstandingbehindit
whenreleasingthelatches.
•Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.
Movetheleverrearwardtoraisethecargobox(Figure10).
19

Figure10
1.Cargo-boxlever
LoweringtheBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
Movetheleverforwardtolowerthecargobox(Figure10).
OpeningtheTailgate
1.Ensurethatthecargoboxisloweredcompletely.
2.Openthelatchesontheleftandrightsideofthecargo
boxandlowerthetailgate(Figure11).
Figure11
1.Latchhandle3.Latchpin
2.Latchgate
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Engine-oiltype:DetergentengineoilAPISJorhigher
Engine-oilviscosity:10W-30;Chooseanengine-oil
viscosityaccordingtotheambient-airtemperaturetothe
tableinFigure12.
Figure12
Theengineisshippedwithoilinthecrankcase;however,you
shouldchecktheoillevelbeforeandaftertheengineisrst
started.
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadyran,allowtheoiltodrainbackdowntothesump
foratleast10minutesbeforechecking.Iftheoillevelisat
orbelowtheAddmarkonthedipstick,addoiltobringthe
20