
iv Table of Contents
Visual Inspection of the Body .................................................................................................................................................... 38
Visual Inspection of the Chassis ................................................................................................................................................ 41
Loading Container Maintenance .............................................. 43
General Maintenance on the Loading Container ............................................................................................................... 43
Bucket Swing Out Procedure .............................................................................................................................................. 44
Replacing or Cleaning Container Rollers ........................................................................................................................ 46
Sliding Shoe Replacement Procedure ............................................................................................................................. 47
Replacing Bucket Rod Ends ................................................................................................................................................. 48
Adjusting Length of Bucket Rods ...................................................................................................................................... 49
Adjusting Bucket Limit Switch ........................................................................................................................................... 50
Adjusting Limit Switch Arm ................................................................................................................................................ 51
Adjusting Optional Automatic Cart Latches ................................................................................................................. 51
Replacing Rod Ends of Mobile Roof ................................................................................................................................. 53
Adjusting Length of Mobile Roof Rods ........................................................................................................................... 55
Replacing Loading Bucket Hydraulic Cylinders ........................................................................................................... 55
Removing the Roof Pivot ..................................................................................................................................................... 56
Adjusting Loading Bucket Cylinder Cushion ................................................................................................................ 57
Loading Bucket Partition Adjustment ............................................................................................................................. 62
Tailgate and Body Maintenance ............................................... 65
Tailgate Locking Mechanism ..................................................................................................................................................... 65
Tailgate and Hinge Inspection .................................................................................................................................................. 66
Replacing Tailgate Cylinder ........................................................................................................................................................ 66
Tailgate Limit Switch Adjustment ............................................................................................................................................ 67
Inspecting Body Chassis Hinges ............................................................................................................................................... 68
Adjusting Body-Raised Limit Switch ....................................................................................................................................... 69
Adjusting Body Partitions ........................................................................................................................................................... 70
Hydraulic System Maintenance ................................................. 73
General Maintenance ................................................................................................................................................................... 73
Hydraulic Cylinder Inspection ............................................................................................................................................ 73
Main Hydraulic Valve .................................................................................................................................................................... 74
Hydraulic Cycle Time ............................................................................................................................................................. 76
Hydraulic Tank ................................................................................................................................................................................. 76
Emptying the Hydraulic Tank ............................................................................................................................................. 77
Changing Hydraulic Oil ......................................................................................................................................................... 78
Cleaning the Strainer (optional) ........................................................................................................................................ 79
Replacing Filter Elements .................................................................................................................................................... 81
Hydraulic Gear Pump System .................................................................................................................................................... 82
Inspecting the Pump ............................................................................................................................................................. 83
Adjusting Main Relief Valve Pressure .............................................................................................................................. 83
Pressure and RPM Table ....................................................................................................................................................... 85
Body Hoist ........................................................................................................................................................................................ 85
Inspecting the Body Hoist .................................................................................................................................................... 86
Replacing the Body Hoist ..................................................................................................................................................... 88
Air System Maintenance ............................................................ 91
Air-Actuated Main Hydraulic Valve .......................................................................................................................................... 92
Preventive Maintenance ........................................................... 93
Operating and Maintenance Records ..................................................................................................................................... 93
TOP SELECT™ Preventive Maintenance Chart ......................................................................................................................... 94