Laguna Tools Smartshop II User manual

Smartshop II Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
SmartShop ll 4'x8' - 6 HP Spindle 10HP Vacuum CNC Router
SmartShop ll 4'x8' - 7.5HP Spindle 10HP Vacuum CNC Router
SmartShop ll 5'X10' - 7.5HP spindle CNC Router
SmartShop ll 4'x8' - 11HP HSD Spindle 10HP Vacuum CNC Router w/ATC
SmartShop ll 5'x10' - 11HP HSD Spindle 10HP Vacuum CNC Router
MCNC SS2 4X8 6 HP LIQUID COOLED
MCNC SS2 4X8 liquid ATC-0158
MCNC SS2 5X10 Liquid ATC-0158
MCNC SS2 4X8 HSD ATC-0158
MCNC SS2 5X10 HSD ATC-0158
Model No.
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

3
Table of Contents
Safety Rules ......................................................................................
4
Limited Warranty ...............................................................................
5
Noise Emission/Receiving the Machine ............................................
6
Machine Specifications ......................................................................
7-8
Introduction to CNC Machines ..........................................................
9-10
Additional Accessories ......................................................................
11
Machine Installation ...........................................................................
12
Assembly & Setup .............................................................................
13
Electrical Connections .......................................................................
14
Compressed Air Connection ..............................................................
15
Connecting Vacuum Pump ................................................................
16
Installing Router Bit in Tool Holder ....................................................
17
Manual Tool Release .........................................................................
18
Selecting Correct Router Bit ..............................................................
19-20
Working With Vacuum Tables and Spoil Boards ...............................
21-24
Touch Screen Controller ....................................................................
24-37
Getting Started ..................................................................................
38-41
Tool Touch-Off Procedure ..................................................................
42-43
Machine Maintenance .......................................................................
44
Troubleshooting .................................................................................
45
! !!!!!!!!

4
Safety Rules
As with all machinery, there are certain hazards involved with the operation
and use. Using it with caution will considerably lessen the possibility of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator may result. If you have any questions
relative to the installation and operation, do not use the equipment until you
have contacted your supplying distributor.
Read carefully before operating the machine:
1) Keep the working area clean and be sure adequate lighting is available.
2) Do not wear loose clothing, gloves, bracelets, necklaces or ornaments.
Wear face, eye, respiratory and body protection devices as indicated for
the operation or environment.
3) Be sure that the power is disconnected from the machine before tools are
serviced or an attachment is to be fitted or removed.
4) Never leave the machine with the power on.
5) Do not use dull, gummy or cracked cutting tools.
6) Be sure that the keys and adjusting wrenches have been removed and all
the nuts and bolts are secured.

Limited Warranty
New machines and accessories sold by Laguna Tools carry a one-year warranty
effective from the date of shipping. Machines sold through dealers must be registered
with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna
Tools guarantees all new machines and accessories sold to be free of manufacturers’
defective workmanship, parts and materials. We will repair or replace, without charge,
any parts determined by Laguna Tools, Inc. to be a manufacturer’s defect. We require
that the defective item/part be returned to Laguna Tools with the complaint. Any
machines returned to Laguna Tools must be returned with packaging in the same
manner in which it was received. If a part or blade is being returned it must have
adequate packaging to ensure no damage is received during shipping. In the event the
item/part is determined to be damaged due to lack of maintenance, cleaning or
misuse/abuse, the customer will be responsible for the cost to replace the item/part,
plus all related shipping charges. This limited warranty does not apply to natural
disasters, acts of terrorism, normal wear and tear, product failure due to lack of
maintenance or cleaning, damage caused by accident, neglect, lack of or inadequate
dust collection, misuse/abuse or damage caused where repair or alterations have been
made or attempted by others.
Laguna Tools, Inc. is not responsible for additional tools or modifications sold or
performed (other than from/by Laguna Tools, Inc.) on any Laguna Tools, Inc.
machine. Warranty maybe voided upon the addition of such described tools and/or
modifications, determined on a case-by-case basis.
Software purchased through Laguna Tools Inc. is not covered under this warranty
and all technical support must be managed through the software provider. Software is
non-refundable.
Normal user alignment, adjustment, tuning and machine settings are not covered by
this warranty. It is the responsibility of the user to understand basic machinery
operation, settings and procedures and to properly maintain the equipment in
accordance with the standards provided by the manufacturer.
Parts, under warranty, are shipped at Laguna Tools, Inc.’s cost either by common
carrier, FEDEX ground service or a similar method. Technical support to install
replacement parts is primarily provided by phone, fax, e-mail or Laguna Tools
Customer Support Website. The labor required to install replacement parts is the
responsibility of the user.
Laguna Tools is not responsible for damage or loss caused by a freight company or
other circumstances not in our control. All claims for loss or damaged goods must be
notified to Laguna Tools within twenty-four hours of delivery. Please contact our
Customer Service Department for more information.
Only new machines sold to the original owner are covered by this warranty.
For warranty repair information, call 1-800-332-4094.

6
Noise Emission
Given that there exists a relationship between noise level and exposure
times, it is not precise enough to determine the need for supplementary
precautions. The factors affecting the true level of exposure to operators are
clearly the amount of time exposed, the characteristics of the working
environment, other sources of dust and noise, etc. For example, adjacent
machines affect the level of ambient noise. It is possible that exposure level
limits will vary from country to country.
Receiving the Machine
Note: It is probable that your machine will be delivered by a third party. Before
you unpack your new machine, you will need to first inspect the packing,
invoice and shipping documents supplied by the driver.
Ensure that there is no visible damage to the packing, or the machine. You
need to do this prior to the driver leaving. All damage must be noted on the
delivery documents and signed by you and the delivery driver. You must then
contact the seller, Laguna Tools, within 24 hours. It is probable that you will
find sawdust on your SmartShop II. Laguna endeavors to test all machines
prior to shipping.

7
Machine Specifications
Motor Drive
Delta brand VFD-E variable frequency drive
Spindle
11 HP HSD (Italian) Electrospindle ISO-30
(ATC), Ceramic Spindle Bearings
Spindle RPM
6,000 - 24,000 RPM
Controller
Laguna “Touch” Series CNC Controller.
Machine features the networking,
connectivity and online troubleshooting.
Runs industry standard G-Code.
Program transfer to the controller can be
accomplished with USB, Ethernet, Wi-Fi or
Compact Flash (CF)
Remote Dust collector and Vacuum
Control at the operator station
Yes
Dust chute diameter
4 inches
Volts
220v three phase
Amps
30 amp
X, Y and Z Axes Travel
48" x 96" x 9.5" axis travel (4' x 8' Model)
60" x 120" x 9.5" axis travel (5' x 10' Model)
60" x 144" x 9.5" axis travel (5' x 12' Model)
Gantry Clearance
8"
Machine Work Table
48.0" x 96.0" (4' x 8' Model)
60.0" x 120.0" (5' x 10' Model)
60.0" x 144.0" (5' x 12' Model)
Rapid travel/Cutting speed
900 in/min rapid travel
600 in/min maximum cutting speed
Heavy-duty welded tubular steel frame
3,500 lbs. - 4,500 lbs.
(depending on model)
Machine Foot Print
80" x 140" (4' x 8' Model)
90" x 160" (5' x 10' Model)
90" x 184" (5' x 12' Model)
Work envelope
49.0" x 97.0" x 8.0" (4' x 8' Model)
61.0" x 121.0" x 8.0" (5' x 10' Model)
61.0" x 145.0" x 8.0" (5' x 12' Model)
Vacuum Table with T-slots
Yes

8
25mm heavy-duty HiWin HG Series linear
bearings and rails on all axes
Yes
Helical Rack-and-pinion drives on “X”
and “Y” axes and precision-ground ball
screw drive on “Z” axis
Yes
Gantry is driven on each end (two
“helical” rack-and-pinion drives on “Y”
axis)
Yes
Limit switches
Solid State
Expandable control system for custom
applications
Yes
Spindle speed control through
programming
Yes
Manual overrides of spindle speed and
feed speeds during run
Yes
Centralized lubrication system
Yes
10 HP Vacuum Pumps
Yes
Vacuum monitoring gauge
Yes
ISO-30 tool holders, collets and precision
collet nuts
30 amp
Automatic Tool Changer with 8-position
tool rack
Yes

9
Introduction to CNC Machines
The CNC is designed to give you years of safe service. Read this owner’s
manual in its entirety before assembly or use.
The advantage of the CNC machine is that it can, in most cases, fully
machine the complete job without it being removed from the table so that you
have finished parts of high accuracy that are totally repeatable.
It can also produce intricate carvings with the purchase of the relevant
software.
Nesting is also a valuable feature of CNC machining that saves on waste and
costs. It is possible to reduce the amount of different machines in the shop as
the CNC will perform multiple functions and is a must for cabinetmakers and
serious woodworkers.
Tool Rack ATC Electro-Spindle
Gantry
Machine Table
Caterpillar Track Vacuum Control Valves
Laguna SmartShop II Machine Parts

10
Machine Table
The bed of the machine consists of a heavy steel all-welded frame with a
composite work table that is machined for use with a vacuum pump. The table
includes T-slots (and clamps) for special fixturing. The T-slots are used to
clamp the job or fixtures to the bed.
Gantry
The gantry straddles the bed and carries the Electro-Spindle and X and Z
axes motion components. It is moved along the length of the bed by precision
Helical Rack-and-Pinions with drive motors on each end of the gantry.
Electro-Spindle Assembly
The Electro-Spindle is moved along the gantry by a precision Helical Rack-
and-Pinion ball screw system that is controlled by the machine controller.
Frame
The frame is a heavy steel all-welded construction that provides a rigid
platform for the other components and ensures accuracy as well as edge
finish.
Electrical Control Cabinet
A standalone electrical control panel houses all of the major electrical
components, including the machine controller.
Caterpillar Track
The caterpillar track runs along the side of the machine in a special trough
and carries all the electrical cables and air lines.
Vacuum Control Valves
The machine has six (6) vacuum control valves that can be used to direct the
vacuum to the vacuum table zones.
Tool Rack ATC
Tool changer includes eight (8) tool stations to accommodate a large range of
tools. Each of the stations includes a ISO-30 gripper assembly, and station
positions are controlled the Laguna Touch CNC controller.
Additional Instructions for the use of the Laguna SmartShop II CNC
Like all machines, there is danger associated with the machine. Injury can be
caused by lack of knowledge or familiarity. Use this machine with respect. If
normal safety precautions are overlooked or ignored, serious personal injury
may occur. As the CNC is under the control of the onboard machine
controller, it is important that you are clear of the cutter when operating the
machine.

11
Additional Accessories that are included with the
Machine
Note: The quantity of collets, cutters and clamps will vary from that shown,
depending on your order.
Dust Hose Clamps Tool Holder Wrenches
Memory StickCutters and ColletsClamps

12
Machine Installation
Machine Location
Before unpacking the machine, select the area where the machine will be
installed. There are no hard-and-fast rules for its location, but below are a few
guidelines:
1) There should be an area around the machine suitable for the length of
material that will be machined as well as any loading and unloading
requirements.
2) There should be adequate lighting in the work area. The better the
lighting, the better the productivity.
3) The floor area under the machine should be flat and solid so that the
machine frame does not shift as the gantry and tool plate traverse.
Concrete is preferable.
4) Consider the electrical and air supplies, vacuum pump location and dust
collection when identifying an area to place the machine.
Unpacking the Machine
Unpacking the machine will require tin snips (to cut banding), a knife and an
adjustable wrench. Follow the steps below:
1) Using the tin snips, cut the banding that is securing the machine to the
pallet (if fitted).
2) WARNING: EXTREME CAUTION MUST BE USED BECAUSE THE
BANDING CAN SPRING AND COULD CAUSE INJURY.
3) Remove the box from the CNC machine (if fitted) and any other
packaging material. The parts ordered with the machine will be packed on
or inside the machine. (Please note, the machine is heavy, and it is
recommended that professional assistance [rigging] be used for
unloading and placing the machine.)
4) Use a fork lift with sufficient lifting capacity and
forks that are long enough to reach the complete
width of the machine before attempting to lift the
machine.
5) Remove the securing bolts that attach the
machine to the pallet (if fitted).
6) Approaching the machine from the side, lift the
machine on the frame, taking care that there are
no cables or pipes in the area of the forks.
7) Move the machine to the required position and
install the leveling feet.
8) Then lower the machine gently to the floor.
9) Level the machine so that all the supporting feet are taking the weight of
the machine and no rocking is taking place.

13
Assembly & Setup
Cleaning the Machine
The machine is shipped with the non-painted surfaces protected from rust by
a film of grease. The grease must be removed with WD40 or similar solvent,
as it attracts sawdust and dirt. The surfaces should then be coated with a
Teflon lubricant or similar. Teflon tends to dry and will not attract sawdust and
dirt.
Fitting the Dust Hose
Fit the dust shroud to the two air cylinder rods and clamp in position with the
clamping nuts.
1) Fit a 4-inch dust hose (not supplied) to the dust shroud and secure with
the clamp. Ensure that the clamp is tight.
2) The head of the machine will move across the complete table, and the
dust hose will follow the head. If there is insufficient slack, the hose may
break or damage the dust shroud. It is suggested that the hose be
suspended from the ceiling of the shop with sufficient slack so that it will
not restrict movement. This will also keep the hose from becoming a trip
hazard.

14
Electrical Connections
There are two electrical connections
required. One is the main power cable that is
connected to the main power switch in the
machine control cabinet.
The second power cable is used to connect
the machine control cabinet with the vacuum
pump. This permits the vacuum pump to be
operated from the machine control cabinet.
Ensure that when installing the electrical
supply to the machine that 220-volt, three-
phase power is supplied.
When wiring the machine to the electrical system, keep the power cable as
short as possible and oriented in such a way that it does not create a trip
hazard.
Note:

15
Compressed Air Connection:
The machine is supplied with an air
regulator. The input air regulator
regulates the air pressure that is
supplied to the machine. The
machine will require an air supply
that can deliver a constant
minimum pressure of 6 bar (85
psi). The input air regulator will
need to be adjusted to 6 bar (85
psi) once the machine has been
connected to the air supply.
No air pipe is supplied, as the
length will depend on the
installation. To adjust the air pressure, pull the cap out (up) and rotate until the
gauge reads the correct pressure. Once the pressure is adjusted, push the
cap in.
It is strongly recommended that 6.5 bar (95 psi) be supplied to the Laguna
SmartShop II and that the regulator then be set to 6 bar (85 psi). This will
ensure that the machine always has the minimum required air pressure. The
input regulator has a moisture trap that must be emptied each day.
It is important that the air that is supplied to the machine is clean and dry. The
machine will not perform consistently if the air is wet or dirty, as any dirt and
moisture will block the valves. Wet, damp or dirty air can damage the machine
and cause inconsistent performance.
The pneumatic system does not need any type of lubricant. Some types of
lubricant can damage the machine and compromise the machine’s functions.
Caution: During maintenance, always disconnect the air supply.

16
Connecting the Vacuum Pump
The machine is provided with a 2-inch hose for connection to the the vacuum
pump. The vacuum hose is connected to the manifold located under the table
toward the front of the machine.
Connect the free end to the vacuum hose to the vacuum pump inlet. Ensure
that it is clamped securely.

17
Installing the Router Bit in the Tool Holder
Caution: Before changing or fitting the router bit, always disconnect the
power to the machine.
1) Select a router bit and its relevant collet.
2) Fit the collet into the spindle nut. Press
the collet into the spindle nut until it snaps
into place.
Note. The router bit must not be fitted into
the collet until the collet has been fitted
into the spindle nut. With the router bit
fitted into the collet, the collet can not compress and
“snap” into the spindle nut. The face of the collet
and the face of the spindle nut will be close to flush.
Note: To remove the collet, hold the spindle nut and
press the collet on the side. The collet will compress
and pop out. Do not try to remove the collet while a
cutter is fitted, as the collet will not compress and
pop out.
3) Fit the spindle nut and collet assembly onto the tool holder spindle thread
by hand.
Press the bit into the collet, but note that the flute of the router bit must not be
inside the collet and should be a minimum of 1/16" outside the collet. Hold the
toolholder with the supplied wrench and tighten the collet with a second
wrench. Do not over tighten.
Note: Use this process to install each of the router bits into the tool holders,
being careful to use the correct collet size for each router bit.
Note: Keep the collets clean and blow all dust out of the slots. Fine dust
accumulates and may affect the clamping action.

18
Manual Tool Release
The tool holder can be released from the spindle manually by pressing the
green manual release button near the
Electro-Spindle.
Note. When the green manual release
button is pressed, the clamping method is
released and the tool will fall out. Place
your hand so that the tool holder (not the
cutter) is supported.
To manually insert a tool holder, hold the
tool holder in the spindle taper while
holding the green manual release button. Once the green manual release
button is released, the tool holder will be pulled up into the spindle hole and
clamped in position. Please note that a small amount of air escapes from the
spindle nose. This is used to blow any dust out of the spindle taper and is
normal.
Note: Keep the tool holders clean, lubricated with Teflon.
Note: The spindle taper is susceptible to rust and must be kept clean and
lubricated with a Teflon lubricant.

19
Selecting the Correct Router Bit
There are five basic types of router bits: straight, up shear, down shear,
combination (also called compression) and form tools (round over, ogee,
etc.). Each type of bit has a specific application for use.
Straight Router Bits
These are the standard router bits that are commonly used with handheld
routers and are readily available at home centers. They will work but will
generally not produce the edge finishes that are available with the spiral
designed router bits.
Up Shear Router Bits
These bits have flutes that are spiraled upward (a standard twist drill is an
example of this type of bit). This bit design removes the chips from the kerf
but has a tendency to chip the top surface, especially on veneers or
melamine surfaces.
Ball Nose Router Bits are a variation of the up shear bit design but have
radiuses on the ends. These bits are typically used for 3D surfacing
applications.
Down Shear Router Bits
These bits are similar to the up shear but with an opposite spiral that actually
tends to pack the chips into the kerf. These bits prevent chipping the material
surface, especially with veneers or melamine surfaces, and are an excellent
choice for machining dadoes and other joinery that do not extend completely
through the material.

20
Combination (Compression) Router Bits
These bits combine the advantages of both up shear and down shear
designs. The top section of the tool is down shear to prevent chipping the top
surface of the material, and the lower part of the bit is up shear to prevent
chipping the bottom surface of the material.
Compression Router Bits are the preferred configuration for machining
veneered plywood as well as melamine-surfaced product. A variation of the
bit is called the “Mortising Compression” router bit. With this bit, the up shear
portion of the bit is less than ¼" in length so that the bit can be used on ¼"
veneered plywood and for dados.
Form Router Bits
Form Router Bits typically are available in standard profiles such as round-
over, ogee, cove, etc. Router bits that have a shape associated with them
would be classified with this group.