Laird CL4790 Quick setup guide

CL4790
HARDWARE INTEGRATION GUIDE
VERSION 3.0
Americas: +1-800-492-2320
Europe: +44-1628-858-940
Hong Kong: +852-2923-0610
www.lairdtech.com/ramp

CL4790 Hardware Integration Guide
Version 3.0
Americas: +1-800-492-2320 Option 2
Europe: +44-1628-858-940
Hong Kong: +852-2923-0610
www.lairdtech.com/ramp
2
CONN-HIG_CL4790
FCC Notice
WARNING: This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference and (2) This device
must accept any interference received, including interference that may cause undesired
operation.
RF Exposure/Installation Instructions
WARNING: To satisfy FCC RF exposure requirements for mobile transmitting devices, this
equipment must be professionally installed such that the end user is prevented from replacing
the antenna with a non-approved antenna. The end user should also be prevented from being
within 20cm of the antenna during normal use with the exception of hands, feet, wrists and
ankles.
The preceding statement must be included as a CAUTION statement in manuals for OEM
products to alert users on FCC RF Exposure compliance.
Caution: Any change or modification not expressly approved by Laird could void the user’s authority to
operate the equipment.

CL4790 Hardware Integration Guide
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CONN-HIG_CL4790
REVISION HISTORY
Version
Date
Changes
Approved By
1.0
Initial Release
Chris Downey
1.1
Changes and Revisions
Chris Downey
2.0
02 Aug 2013
Major changes and revisions; updated format and data
Chris Downey
3.0
18 Dec 2013
Separated Hardware Integration Guide (HIG) from User
Guide information (created two separate documents).
Add Related Documents section.
Sue White

CL4790 Hardware Integration Guide
Version 3.0
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Hong Kong: +852-2923-0610
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CONN-HIG_CL4790
CONTENTS
Revision History............................................................................................................................................ 3
Contents ....................................................................................................................................................... 4
CL4790 RF Transceiver ................................................................................................................................. 5
Overview ........................................................................................................................................................5
Features ........................................................................................................................................................5
Detailed Specifications..............................................................................................................................................6
Status LEDs ................................................................................................................................................... 7
Serial Interface ............................................................................................................................................. 8
Hardware Flow Control...........................................................................................................................................11
Hardware.................................................................................................................................................... 12
Mechanical Drawing ...............................................................................................................................................12
Approved Antenna List ...........................................................................................................................................12

CL4790 Hardware Integration Guide
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Europe: +44-1628-858-940
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CONN-HIG_CL4790
CL4790 RF TRANSCEIVER
The CL4790 transceiver is a Frequency Hopping Spread Spectrum (FHSS) radio designed for license-free
operation in the 900 MHz Industrial, Scientific, and Medical (ISM) unlicensed band. The radio sustains a
standard asynchronous serial data stream between two or more radios. Housed in a compact and rugged die-
cast enclosure, the radio is equipped to replace miles of serial cable with its wireless link. The radio features
an RS232 or RS485 interface for integration into legacy data systems.
Overview
The CL4790 uses Frequency Hopping Spread Spectrum technology, where the units “hop” from frequency to
frequency many times per second using a specific hop pattern applied to all the transceivers in the same
network. A distinct hopping pattern is provided for each Channel Number, thereby allowing multiple
networks to co-exist in the same area with limited interference.
CL4790 transceivers operate in a Masterless architecture. When a CL4790 has data to transmit, it will enter
transmit mode and start transmitting a sync pulse intended for an individual radio or broadcast to all
transceivers within the same network and range. Intended receivers synchronize to this sync pulse, a session
begins and data is transmitted. This instinctive dynamic peer-to-peer networking architecture enables several
transceiver pairs to carry on simultaneous conversations on the same network.
CL4790s implement a proprietary communication protocol to provide secure data transmissions. Using FHSS
technology ensures data reliability over long distances.
The CL4790 transceivers use the 900 MHz ISM license free frequency band, which requires no additional
certifications when designing into a new or legacy data system.
Each unit is small and easily portable for use in mobile and temporary settings as well as fixed installations.
The CL4790 configuration software enables custom configurations based on unique application requirements.
This document contains information about the hardware and software interface between a Laird CL7490
transceiver and an OEM host. Information includes the theory of operation, specifications, serial interface
definition, security information and mechanical drawings. The OEM is responsible for ensuring the final
product meets all appropriate regulatory agency requirements listed herein before selling any product.
Note: CL4790 modules are referred to as the “radio” or “transceiver”. Individual naming differentiates
product -specific features. The host (PC, Microcontroller or any connected device) is “OEM host.”
Features
Masterless: True peer-to-peer; each module can communicate with any other module within its range
and network
API commands to control packet routing and acknowledgement on a packet-by-packet basis
Durable industrial grade enclosure
Transparent operation; supports any legacy system
Transmits around corners, through walls
Reliable communication with serial UART speeds up to 115.2 Kbps
Point-to-Point and Point-to-Multipoint setups

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CONN-HIG_CL4790
Detailed Specifications
Table 1: CL4790-1000 Specifications
INTERFACE
Serial Interface Connector
DB-9 Male (RS232), Terminal Block (RS485)
RF Connector
RPSMA Jack
Serial Interface Data Rate
Baud rates from 1200 bps to 115.2 Kbps
Power Consumption
400 mA @ 12 VDC
Channels
US/Canada: 32 channels
Australia: 8 channels
Supported Network
Topologies
Point-to-Point, Point-to-Multipoint
Security
One byte System ID. 56-bit DES encryption key.
Interface Buffer Size
Input/Output: 256 bytes each
OPERATIONAL
Frequency Band
902 –928 MHz (US/Canada)
915 –928 MHz (US/Canada, Australia)
RF Data Rate
76.8 Kbps fixed
Host Data Throughput
20.5 Kbps maximum
RF Technology
Frequency Hopping Spread Spectrum (FHSS)
EEPROM write cycles
20000
Hop Period
50 ms
Output Power
Conducted (no antenna)
EIRP (3dBi gain antenna)
CL4790-1000
743 mW typical
1486 mW typical
Supply Voltage
CL4790-1000: 7-18VDC; 400 mA
Receiver Sensitivity
-100dBm typical @ 76.8 kbps RF Data Rate
Range, Line of Sight
(based on 3dBi gain
antenna)
Max. 1500 feet (450 m) indoors; Max. 20 miles (32 km) line-of-sight
POWER SETTINGS (Input Voltage: 12 v DC)
Transmit –Full Duty Cycle
Max Power Setting
Current (mA)
dBm
mW
Low
157
10
10
Quarter
225
23
200
Half
280
26
400
Full
365
28
743
Receive –Transceiver in
Idle
Max Power Setting
Current (mA)
Low
50
Quarter
50
Half
50
Full
50
ENVIRONMENTAL
Temperature (Operational)
-40° C to +80° C
Temperature (Storage)
-50° C to +85° C
Humidity (Non-
Condensing)
10% to 90%

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CONN-HIG_CL4790
PHYSICAL
Dimensions
4.4 x 2.7 x 1.4 inches
Weight
6 oz. (170 g)
CERTIFICATIONS
FCC Part 15.247
CL4790-1000: KQLAC4490
Industry Canada (IC)
CL4790-1000: 2268C-AC44901000
Caution!
ESD Sensitive Component. Use proper ESD precautions when handling this device to prevent
permanent damage.
External ESD protection is required to protect this device from damage as required to pass IEC
61000-4-2 or ISO 10605 based on end system application.
STATUS LEDS
CL4790
Figure 1: CL4790 Status LEDs
Table 2 describes each of the CL4790 Status LEDs.
Table 2: CL4790 Status LEDs
LED
Color
Description
Pwr
Green
On. Indicates the unit is powered up.
Link
Red
On. Indicates the CL4790 is In Session.
RXD
Green
When flashing, indicates the CL4790 is receiving data.
TXD
Red
When flashing, indicates the CL4790 is transmitting data.

CL4790 Hardware Integration Guide
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CONN-HIG_CL4790
SERIAL INTERFACE
CL4790 Serial Interface
Hardware Flow Control
The CL4790 supports the following protocols, which are separate products:
RS232
RS485
CL4790 Serial Interface
RS232
Figure 2: CL4790-RS232
RS232 is a single-ended data transmission protocol. The RS232 signals are represented by voltage levels with
respect to a system common (power/logic ground). The “idle” state (MARK) has the signal level negative with
respect to common, and the “active” state (SPACE) has the signal level positive with respect to common.
Table 3: CL4790 DB9 Male Connector Pinout (as defined at the CL4790)
DB9 Pin
Signal Name
Description
Direction
1
DCD
Data Carrier Detect
Out
2
TXD (RXD with respect to DTE)
Transmit Data
Data Out to Host
3
RXD (TXD with respect to DTE)
Receive Data
Data In to CL4790
4
DTR
Data Terminal Ready
In
5
GND
Ground
-
6
DSR
Data Set Ready
Out
7
RTS
Request to Send
In
8
CTS
Clear to Send
Out
9
RI
Ring Indicator
Out

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CONN-HIG_CL4790
Interfacing to Other RS232 Equipment
The CL4790 is a DCE (Data Communications Equipment) device. Typically, devices like PCs are considered
DTE (Data Terminal Equipment) devices while peripheral devices are classified as DCE. A DCE device can
interface to a DTE device using a straight-through serial cable. When interfacing two DCE (or two DTE)
devices together, a null modem cable (or crossover cable) is required to swap the pins and convert the signals
accordingly.
Figure 3: DTE to DCE interface (all signals with
respect to DTE)
Figure 4: DCE to DCE interface (all signals with
respect to DTE)
Note: When using a pair of CL4790s to connect a PC to a peripheral unit, if you previously used a straight-
through serial cable to connect your PC to your peripheral device, you’ll need to use a straight-
through serial cable between the PC and the CL4790 and a null modem adapter, or cross-over cable,
between the other CL4790 and the peripheral device.

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CONN-HIG_CL4790
RS485
Figure 5: CL4790-RS485
The RS485 interface uses a Differential Data Transmission that can help nullify the effects of ground shifts
and induced noise signals that can appear as common mode voltages on a network.
The CL4790 uses a RS485 (2-wire Half Duplex) multi-drop interface. Typically, a RS485 bus consists of a
master and several slaves. The nodes have unique addresses and can send addressed packets to specific
nodes. Because the bus is half duplex, no two nodes should try to talk at the same time. The CL4790 does
not have a RS485 address; therefore it transmits all RS485 traffic over the RF. Conversely, as soon as the
CL4790 receives a packet over the RF, it transmits the packet over the RS485 bus.
Table 4: CL4790 Terminal Block Pinout
Terminal Block Pin
Signal Name
Description
1
VCC
6-18V (1.3A required)
2
485 -
485B
3
N/C
No Connect
4
N/C
No Connect
5
485 +
485A
6
GND
Ground
Note: When using RS485 (2-wire Half Duplex), a RS485 to RS232 converter is required to configure the unit.
Laird recommends a B&B Electronics 4WSD9R converter to translate RS485 to RS232.
Figure 6: RS232-485 Converter

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CONN-HIG_CL4790
Note: Many simple 2- or 4-wire converters do not provide hardware flow control capabilities and therefore
require you to disable handshaking by setting Handshaking to None in the Laird Configuration Utility.
Check with your converter manufacturer for any specific requirements.
Hardware Flow Control
Flow control refers to the control of data flow between the host and the CL4790. It is the means of handling
data in the transmit/receive buffer of the CL4790 interface and it determines the throttling of data flow
between the host and the CL4790. Often in serial communication, one device is capable of sending data
much faster than the other can receive. Flow control allows the slower device to tell the faster device to
pause and resume data transmission. Because flow control signals CTS and RTS are used by the CL4790 and
its host
locally
(rather than over the air), one CL4790 cannot tell the other CL4790 to slow down or speed up.
The CL4790 controls the Clear to Send (CTS) output to the OEM host. The state of the CTS pin is based on
the amount of data in the interface buffer. If the buffer is below the maximum limit, the transceiver holds
CTS logic Low to signal to the OEM host that data can be accepted over the serial interface safely. If the
buffer is full, then CTS transitions logic High to signal to the OEM host that additional data sent over the
serial bus has the potential to be lost due to buffer overflow.
Ready to Send (RTS) is an input to the CL4790 from the OEM host. When the
RTS Enable
option is selected in
the software configuration of the CL4790, the transceiver checks the status of RTS before attempting to send
received RF data to the OEM host. If RTS is logic Low, the transceiver sends data to the OEM host. If RTS is
logic High, it does not send data to the host.
Note: CTS is always enabled by default. RS485 Interface does not support Hardware flow control.
RTS is high by default on the CL4790. If RTS Enable is enabled, the CL4790 does not transmit data
out the serial interface unless the RTS line is driven low by the OEM host.
Tip
Can I implement a design using just Txd, Rxd and Gnd (Three-wire Interface)?
Yes. However, Laird strongly recommends that your hardware monitor the CTS pin of the radio.
CTS transitions logic High by the radio when its interface buffer is getting full. Your hardware
should stop sending data over the serial interface at this point to avoid a buffer overrun (and
subsequent loss of data).
You can perform a successful design without monitoring CTS. However, you need to take into
account the amount of latency the radio adds to the system, any additional latency caused by
Transmit Retries or Broadcast Attempts, how often you send data, non-delivery network
timeouts, and interface data rate. Polled type networks, where a centralized host requests data
from the surrounding hosts and the surrounding hosts respond, are good candidates for
avoiding the use of CTS. This is because no one transceiver can monopolize the RF link.
Asynchronous type networks, where any radio can send to another radio at any point in time,
are much more difficult to implement without the use of CTS.

CL4790 Hardware Integration Guide
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Europe: +44-1628-858-940
Hong Kong: +852-2923-0610
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CONN-HIG_CL4790
HARDWARE
Mechanical Drawing
Figure 7: Mechanical Drawing
Approved Antenna List
Table 5: CL4790 approved antennas
Laird Part #
Manufacturer Part #
Manufacturer
Type
Gain (dBI)
CL4790-1000
0600-00019
S467FL-5-RMM-915S
Nearson
1/2 Wave Dipole
2
X
0600-00025
S467FL-5-RMM-915
Nearson
1/2 Wave Dipole
2
X
0600-00024
S467AH-915
Nearson
1/2 Wave Dipole
2
X
0600-00027
S467AH-915R
Nearson
1/2 Wave Dipole
2
X
0600-00028
S161AH-915R
Nearson
1/2 Wave Dipole
2.5
X
0600-00029
S161AH-915
Nearson
1/2 Wave Dipole
2.5
X
0600-00030
S331AH-915
Nearson
1/4 Wave Dipole
1
X
-
Y22831
Comtelco
Yagi
6 dBd
X
-
Y2283A-915-10RP
Comtelco
Yagi
6 dBd
X
-
SG101N9151
Nearson
Omni
5
X
-
SG101NT-915
Nearson
Omni
5
X
1.
Strictly requires professional installation
Note: You may use different antenna manufacturers as long as the antenna is of like type and equal or
lesser gain to one of the antennas listed in the table above.

CL4790 Hardware Integration Guide
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CONN-HIG_CL4790
RELATED DOCUMENTS AND FILES
The following additional CL4790 technical documents are also available from the Laird RAMP ConnexLink
modules product page under the Documentation tab:
Product Brief
CL4790 User Guide
The following downloads are also available from the Laird RAMP ISM modules product page:
Configuration Utility
USB Drivers
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