Lamtec ETAMATIC V User manual

www.lamtec.de
Sensors and Systems for Combustion Technology
Quick Reference for Endusers
ETAMATIC V
ETAMATIC V S

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Table of Contents
Table of Contents
1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity of these Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Brief Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Operating Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Operator Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Reading Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Recalling Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 What Happens if a Fault Occurs in the O2Controller? . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Resetting O2Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.6 Calling Fault History O2trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.7 How to switch the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.8 Operation and Display of the O2 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.9 Display and Interpretation of the Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.10 Calling up O2Trim Text Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.11 Calling up the Hour Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.12 Call up the checksums and safety times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Internal Burner Firing Rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Brief Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Range Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.4 Moving Screen "Actual Temperature is too high". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.5 Enter Setpoint of Firing Rate Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6 Thermostat and Control Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.7 Manual Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.8 Meaning of the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Mode Abbreviations Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.3 Calling Up the Condition of the Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4 Process Sequence Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.5 Connecting Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.6 Switch and Key Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.8 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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1 General Information
1 General Information
1.1 Validity of these Instructions
These instructions apply to the ETAMATIC V and ETAMATIC V S in any configuration.
These devices conform to the following standards and regulations:
• EN 230
• EN 267 (where applicable)
• EN 298
• EN 676 (where applicable)
• EN 746-2 (where applicable)
• EN 12952-8 and 11 (where applicable)
• EN 12953-7 and 9 (where applicable)
• 2004/108/EC EMC - Directive, Low-Voltage Directive
• 2006/95/EC Low Voltage Directive
• 97/23/EC Pressure Equipment Directive
• 2009/142/EC Gas Appliance Directive
Test symbols: CE-0085 AU 0207
The ETAMATIC V is a control unit for combustion systems.

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2 Safety
2 Safety
2.1 For Your Safety
The following symbols are used in this document to draw the user's attention to important safe-
ty information. They are located at points where the information is required. It is essential that
the safety information is observed and followed, and that applies particularly to the warnings.
DANGER!
This draws the user's attention to imminent danger. If it is not avoided, it will result in death or
very serious injury. The plant including its surroundings could be damaged.
WARNING!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in death or very serious injury. The plant including its surroundings could be damaged.
CAUTION!
This draws the user's attention to the possibility of imminent danger. If it is not avoided, it may
result in minor injuries. The plant including its surroundings could be damaged.
NOTICE
This draws the user's attention to important additional information about the system or system
components and offers further tips.
The safety information described above is incorporated into the instructions.
Thus, the operator is requested to:
1 Comply with the accident prevention regulations whenever work is being carried out.
2 Do everything possible within his control to prevent personal injury and damage to prop-
erty.

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3 Description
3 Description
3.1 Brief Description
The ETAMATIC V positions up to 4 actuators, according to freely programmable curves, in de-
pendence on a reference input variable. The "V" version has 4 three-step positioning outputs
and the "VS" variant has 3 three-step positioning outputs and a 4 - 20 mA output.
Examples of possible actuators:
• Combustion air valve
• Combustion air blower (ETAMATIC VS only)
• Fuel air valve
• Recirculation valve
Up to 20 points (usual 11) can be programmed per channel. The Display is relative between
0 and 999.
The ETAMATIC has a 25-pole Sub-D connector with serial interface for remote operation / re-
mote display via a PC (Windows software available separately). Connections for Interbus- S,
PROFIBUS-DP, CANopen, TCP/IP (Modbus TCP) and Modbus are available as optional
equipment. Other BUS-systems available on enquiry. The connection of other plant compo-
nents, e.g. fault signal systems and O2trim, is via the LAMTEC SYSTEM BUS interface to a
9-pole Sub-D connector.
Operation is via a front panel laminated keyboard. The parameters are displayed on a 2-row
LCD screen.
Operation via PC software is described in a separate manual.
The ETAMATIC V continuously monitors its own functions and those of the connected control
elements.
Unlike the ETAMATIC, the "V" version does not have a control unit, so the functions of the dig-
ital inputs and outputs differ from those described in the ETAMATIC basic documentation.This
means that the "gas-tightness check" and "integral flame monitor" options available with the
ETAMATIC cannot be used with the "V" version.
External messages to the ETAMATIC V are supplied via potential free contacts or contact
chains.
The following signals can be predefined:
– Burner on
– Pre-purge
– Flame signal (burner operating)
– Control enable
– Recirculation on
– Curve set selection
– Setpoint switchover (for output controller)
230 V-outputs for the communication with the external control device (isolated contacts via re-
lay module type 660R0027):

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3 Description
– error main processor
– error monitoring processor
– ignition position main processor
– ignition position monitoring processor
– indication: high firing rate
The integral firing-rate controller is built as a PID-controller with special functions for combus-
tion engineering. You may use it as a set-value controller or controlled by atmospheric condi-
tions.
The following signals may be provided:
– actual value (analogue) - (PT100 or 4 - 20 mA)
– outside temperature or another analogue signal for setpoint switching (only with controller
controlled by atmospheric conditions) - (PT100, potentiometer, 0/4...20 mA)
– setpoint switching (via floating contact)
The release of the combustion with the firing-rate controller is carried out by an output at the
ETAMATIC V. A digital signal is the output for activating a relay for the connection with a burn-
er sequencer (floating contacts via relay module type 660R0027).
Using the display- and operating unit
The display- and operating unit allows you to operate and program the ETAMATIC V without
front panel.
Connecting the ETAMATIC V
The operating unit is to be connected by the 9-p Sub D plug with the ETAMATIC V. Use for it
the provided lead with the type no. 6 63 R 0430. The data communication runs via the
LAMTEC SYSTEM BUS.Alternatively the possibility exists to attach the operating unit at the
cable of the customer interface. An adaptor cable is attached, with the type no. 6 63 R 0426.
Pull the 6-pol. plugs at the customer interface off and put the adaptor cable on the 6-pol. plug.

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3 Description
3.2 Operating Description
Selection of a curve-set
A signal first fed is "Burner ON", indicating when the burner is to start. The flue gas damper
runs „OPEN“. After that the pre-purge signal appears. The air- and the fuel-channels and the
continuous fan output run to 20mA. The three-point-step outputs are set to continuous output.
The recirculation channels only start, when the signal is present at the terminal and the corre-
sponding channel (mostly air damper) is open at 75%. If you do not want a delay of the recir-
culation damper, set a continuous signal to the recirculation terminal. In this case the delay of
the recirculation damper occurs automatically. If all active channels have reached the highest
point, the output closes the high firing rate terminals. The fuel channel runs to ignition position.
The pre-purge time in the external burner sequence controller may start running.
After the end of the pre-purge period the air channels and the recirculation channels run to
ignition position as well. After that, the signals ignition position HP and ignition position ÜP are
fed and the output closes the terminals for "burner firing rate controller" and "actual value" on
the relay module type 660R0027.The flue gas damper remains open or the flue gas fan re-
mains at the highest speed.
The external burner sequence controller is now ready to start the ignition. After the ignition has
completed the external burner sequence controller sets the flame signal (burner is running) to
the ETAMATIC V.
3 seconds after ignition all channels are running to the programmed base firing rate position.
The ETAMATIC V remains in base firing rate position until control release is set. After control
release the device follows the input of the burner firing rate controller. After laps of the burner
ON signal a shut-down occurs.
If you have configured „post-purge“ plus "flame signal" (burner is running), the air channels
will open again for that period. The ETAMATIC V runs to mode „OFF“.
Starting without pre-purge
Even if the plant shall be started without pre-purge, the pre-purge signal has to be set for at
least 3 seconds, the device switch to the next sequence and runs to ignition position.
Not before the pre-purge signal is pending for more than 10 seconds, the pre-purge has to be
run to the end, i.e. the channels are running to their end position.
If the pre-purge signal is taken before all actuators are run their end position, this will be ig-
nored and the actuators will be running to their end position anyway.

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3 Description
3.3 Operator Device
Select operating modes: UEAN PARA O21 )AUTO EINS SPLO
Select operating parameters: Status Firing rate rating Setpoint Actual value feedback Setpoint feedback 2)Dig-
ital inputs
Display change:
-Compound
- O2
- Flame inten-
sity
* UEAN = Monitoring processor display 1.) only if activated in parameter sec-
tion
PARA = Parameter settings 2.) only in ETAMATIC S OEM
AUTO = Automatic
EINS = Set
SPLO = Clear memory

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3 Description
Select operating
modes:
UEAN PARA O2*AUTO EINS SPLO
Select operating
parameters:
Status Firing rate rating Setpoint Actual value feedback Setpoint feedback ** digital inputs
* only available, if activated in the parameter section
** only available with ETAMATIC V / ETAMATIC V S the option "Integrated Flame Monitor"
Customer Interface Using the Keys
reset
firing-rate / fault history up
firing-rate / fault history down
manual mode ON / OFF
display change
- compound
-O2*
-flame intensity**
Display change
-compound
-O2*
-flame intensity **
UEAN monitoring processor display
PARA parameterisation
AUTO automatic
EINS clear memory
SPLO