lancer Siberian Elite Series Manual

www.lancerbeverage.com
Siberian™Elite Glycol Chiller
220V / 60Hz
Installation, Operation &
Service Manual

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
Images are for illustration purposes only as product may vary. No 016 –12 February 2016
Table of contents
1. Introduction........................................................................................................................... 3
2. The Company........................................................................................................................ 3
3. Our Products ........................................................................................................................ 3
4. Product Details ..................................................................................................................... 4
4.1 Product Features............................................................................................................................. 4
4.2 Specifications................................................................................................................................... 4
4.3 Options............................................................................................................................................. 5
5. Installation............................................................................................................................. 5
5.1 Receiving......................................................................................................................................... 5
5.2 Unpacking........................................................................................................................................ 5
5.3 Selecting a Location........................................................................................................................ 5
5.4 Refrigeration Connection................................................................................................................ 6
5.5 Connecting Glycol Lines................................................................................................................. 6
5.6 Electrical Connection...................................................................................................................... 6
5.7 Filling Unit with Glycol / Water........................................................................................................ 7
5.8 Commissioning................................................................................................................................ 7
6. Thermostat–Carell Pjexs –Thermostat Parameters....................................................... 9
6.1 Thermostat Settings........................................................................................................................ 9
6.2 Programming Instructions............................................................................................................. 10
6.2.1 Set Point .................................................................................................................10
6.2.2 Other Parameters...................................................................................................10
6.2.3 Eco Mode................................................................................................................10
6.3 Alarm Signals ................................................................................................................................10
7. Scheduled maintenance.................................................................................................... 11
7.1 Monthly...........................................................................................................................................11
8. Trouble Shooting................................................................................................................ 12
9. Electrical Diagram –Carel Thermostat............................................................................ 13
10. Wiring Diagram –Carel Thermostat ................................................................................ 14
11. Spare Parts List .................................................................................................................. 15
12. Certificate of Warranty....................................................................................................... 16
13. Manufacturer’s Checklist .................................................................................................. 17

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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1. Introduction
Thank you for purchasing this quality Hoshizaki Lancer product. All Lancer products are constructed using
the highest quality materials and components. They are designed to the highest possible standards,
therefore offering our customers endless hours ofoptimum performance.
2. The Company
Hoshizaki Lancer is a wholly owned subsidiary of Lancer Corporation, a world leader in the supply of
Beverage Dispensing Equipment based in San Antonio, Texas. Lancer has manufacturing bases and
distribution networks in 97 countries. Lanceris in turn ultimately owned by Hoshizaki Electric Co Ltd of
Nagoya, Japan. Hoshizaki is a global leader in food service equipment.
Hoshizaki Lancer’s head office and manufacturing base is located in Adelaide (SA), with branch offices and
warehousing facilities in Sydney (NSW), Melbourne (VIC), Brisbane (QLD), Perth (WA) and Auckland (New
Zealand).
3. Our Products
Hoshizaki Lancer specialises in the design, engineering, manufacture, and marketing of beverage
dispensing and Heat Recovery equipment in three core categories:
Soft Drink Equipment
Mechanically cooled and ice cooled soft drink dispensers, frozen beverage dispensers, dispensing valves,
carbonators and an extensive line of beverage dispensing parts and accessories.
Beer Equipment
Hoshizaki Lancer manufactures and markets beer dispensing and chilling equipment,and related
accessories. Products include founts, chillers, Chillerplates, drip trays, taps, handles, beer line cleaning
equipment and an extensive line of beverage dispensing parts and accessories.
Heat Recovery Equipment
Hoshizaki Lancer manufactures a range of Heat Recovery systems designed to provide our customers with
free hot water.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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4. Product Details
4.1 Product Features
The Hoshizaki Lancer Siberian™system chiller is supplied with the following features as standard:
Rotationally moulded inner & outer polypropylene tank offering long life and corrosion
resistance
The tank is insulated with environmentally responsible, water blown non-CFC polyurethane
insulation
A second thermostat probe is attached to the evaporator suction line. This probe will shut down
the refrigeration system should the suction line temperature drop belownormal operating
conditions
Air tight design of the tank & lid, keeps condensation to a minimum to eliminate dilution of the
glycol solution
Tank molded legs alloweasycleaning under the unit once installed
Semi-submersible, single phase pumps
Operates using environmentally responsible R404A refrigerant as standard
Offers low installation, operating and maintenance costs due to single phase (220V 60Hz)
power requirement to operate both the refrigeration and pump(s)
CE Mark
NOTE: The Thermostat will not be energised unless the refrigeration control switch is turned on.
4.2 Specifications
Dimensions
Width 22.9 in
Depth 22.9 in
Height 54 in
Weight
Shipping 194 lbs
Empty 187 lbs
Operating 540 lbs
Refrigerant Connections
Suction Line 1.125 in
Liquid Line 0.375 in
Tank Capacity 42.3 gallons
Thermostat Carel PZLASNP001
Power Requirements Single Phase 220V / 60 Hz (amps dependent on pump configuration)
Max total head:
SPK 4-11/8 195 feet

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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4.3 Options
Cooling Cassettes: 10243Btu/hr, 17072 Btu/hr, 27315 Btu/hr, 34144Btu/hr @ 14°F SST
Glycol Manifolds complete with back check valves and ball valves
Glycol refractometer
External Glycol returns safety solenoid
Adjustable Legs
5. Installation
5.1 Receiving
Each unit is tested and thoroughly inspected before shipment. At time of shipment,the carrier
accepts the unit, and any claim for damages must be made with the carrier. Upon receiving units
from the delivering carrier, carefully inspect carton for any visible indication of damage. If damage
exists, have the carrier note this on the bill of lading and file a claim with the carrier.
CAUTION
To avoid personal injuryor damage, do not attempt to lift the
unit without help. Use of a mechanical lift is recommended.
5.2 Unpacking
Carefully unpack the Hoshizaki Lancer Siberian™system chiller from the shipping carton.
5.3 Selecting a Location
Unit is for indoor use only unless suitably protected by a weatherproof enclosure.
The Hoshizaki Lancer Siberian™system chiller should be located in a well-ventilated area that
will allow easy access for servicing.
Install on a flat, level surface. Level adjustments can be made on the adjustable legs. (Option)
Ensure the maximum tilt ofthe machine does not exceed 2 degrees in any direction
Should only be installed by a qualified and competent technician.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning the use of the appliance by a person responsible for
their safety.
Children should be supervised to ensure that they do not play with the appliance.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
Images are for illustration purposes only as product may vary. No 016 –12 February 2016
5.4 Refrigeration Connection
As with all installations, good refrigeration practice is necessary to ensure reliability and
satisfactory performance of the Hoshizaki Lancer Siberian™ system chiller.
All units have a holding charge of Nitrogen. Ensure the solenoid is active prior to evacuation.
Failure to do so may result in poor evacuation of the refrigeration system and possible system
failure.
Solenoid can be activated by switching on mains control switch and making sure thermostat
output is calling for refrigeration. It may be necessary to isolate pump to avoid excessive dry
running during the evacuation procedure.
Particular care should be taken to prevent oxidation during brazing, by using dry nitrogen and to
ensure that a thorough evacuation of the system is carried out prior to gas charging.
We recommend that isolating valves are fitted to the refrigerant pipes adjacent to the unit and
that the refrigeration be connected to a dedicated and correctly sized condensing unit.
Fully insulate suction line.
NOTE: REMEMBER ONE OF THE MAIN FACTORS AFFECTING EQUIPMENT
RELIABILITY AND COMPRESSOR SERVICE LIFE IS CONTAMINATION.
Pollution of the liquid could occur due to leakage of lubricants (for submersible
pumps and vertical wet pit pumps containing lubricants)
5.5 Connecting Glycol Lines
Connect glycol lines from the manifolds to the Hoshizaki Lancer Siberian™system chiller.
Supply manifold direct to pump(s).
Return manifold to glycol return pipe via return solenoid if required.
After leak checking, ensure lines are fullyinsulated.
5.6 Electrical Connection
This unit is connected to the supply via a NEMA 6-15 Plug and Cord set.
Check the name plate on the machine for electrical supply requirements. Use only the power
supply specified on the name plate.
WARNING
THIS UNIT MUST BE ELECTRICALLY GROUNDED
(EARTHED) TO AVOID POSSIBLE FATAL ELECTRICAL
SHOCK OR SERIOUS INJURY TO THE OPERATOR.
ELECTRICAL CONNECTION MUST BE MADE IN
ACCORDANCE WITH THE APPROPRIATE LOCAL CODES
AND REGULATIONS.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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WARNING
IF THE SUPPLY CORD IS DAMAGED IT MUST BE REPLACED
BY THE MANUFACTURER, IT’S SERVICE AGENT OR
SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A
HAZARD
CAUTION
IN ORDER TO AVOID A HAZARD DUE TO INADVERTENT
RESETTING OF THE THERMAL CUTOUT, THIS APPLIANCE
MUST NOT BE SUPPLIED THROUGH AN EXTERNAL
SWITCHING DEVICE, SUCH AS A TIMER, OR CONNECTED
TO A CIRCUIT THAT IS REGULARLY SWITCHED ON AND
OFF BY THE UTILITY
5.7 Filling Unit with Glycol / Water
CAUTION
ENSURE GLYCOL IS ADDED FIRST, THEN WATER, PRIOR
TO STARTING THE REFRIGERATION SYSTEM –FAILURE TO
DO SO WILL CAUSE SEVERE DAMAGE TO THE PLATE
HEAT EXCHANGER AND REFRIGERATION SYSTEM, AND
WILL VOID ALL WARRANTY
The Hoshizaki Lancer Siberian™system chiller requires a 30% glycol / water mixture. Put 12.7 gallons of
glycol in the tank and fill with water until the glycol / water mixture reaches the overflow.
The overflow should be plumbed away to a suitable drain or container, via a Goose neck connection.
CAUTION
ONLY USE PROPYLENE GLYCOL FOR FREEZE POINT
DEPRESSION. THE USE OF OTHER CHEMICALS MAY
DAMAGE EQUIPMENT AND POSE A HEALTH RISK.
5.8 Commissioning
Ensure refrigeration condensing unit is turned off to prevent heat exchanger plate becoming too
cold and freezing glycol on initial return.
Turn power on to the Hoshizaki Lancer Siberian™system chiller.
Turn pump(s) on and allowthe python glycol lines to fill. Ensure liquid level does not drop below
pump intake during initial filling of python.
As required, top up the unit with a premixed 30% glycol / water mixture to correct level.
Check water / glycol mixture with refractometer.
Turn on refrigeration condensing unit. Ifglycol bath temperature is above the set point of the
thermostat the refrigeration solenoid should be operational.
Check all connections for leaks.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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Monitor the indicated temperature on the thermostat and ensure temperature reduces to the set
point.
While the refrigeration system is operating, monitor the evaporator suction line temperature via
the probe 2 by pressing and holding the Arrow down button. Record the lowest temperature and
then set the AF parameter 9°F below this reading. This will ensure protection of the HX plate
and refrigeration system in the event of a pump failure or freeze up.
NOTE:
1. The thermostat has a minimum compressor “OFF” time of 3 minutes to prevent short cycling.
Temperature & differential settings should be such that the number of compressor starts does
not exceed the manufacturers recommendations.
2. The Thermostat will notbe energised unless the refrigeration control switch is turned on.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
Images are for illustration purposes only as product may vary. No 016 –12 February 2016
6. Thermostat–Carel Pjeasy –Thermostat
Parameters
NOTE:
The Thermostat will not be energised unless the refrigeration switch is turned on.
6.1 Thermostat Settings
Parameter
Type
Def
Description
St
Set point
28
Refrigeration will turn off when glycol reaches this temperature.
rd
F
2.0
Temperature differential, glycol temperature will increase from the
cut out point by this value before the refrigeration turns on.
AF
F
23
Antifreeze alarm set point. If the evaporator suction line reaches this
temperature the control will stop the refrigeration system and will
require a manual reset.
Antifreeze alarm can be reset by holding “UP” and “DOWN” keys for
5 seconds.
In case of probe 2 failure, the antifreeze alarm function is inhibited
and regulation is still performed.
If “AF parameter is set to its minimum value the alarm function is
inhibited.
rt
F
**
Time (in hours) of max/min temperatures logging.
rH
F
**
Highest/ maximum recorded temperature.
rL
F
**
Lowest/ minimum recorded temperature.
AH
F
36.0
High temperature alarm (relative to set point).
AL
F
7.2
Low temperature alarm (relative to set point).
c2
F
3 mins
Minimum time in mins after turning off before the control will give an
output to the refrigeration solenoid (short cycle protection).
r4
F
13.0
Value to increase the set point in ECO mode.
r2
F
41
Maximum allowed set point.
r1
F
23
Minimum allowed set point.
Controls programmed during manufacture.
All other non used parameters are hidden to avoid confusion.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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6.2 Programming Instructions
6.2.1 Set Point
Push and hold the “SET” key, “st” is displayed then the current set point is displayed and
flashes, release “SET” key to change the set point value.
Push the “UP” or “DOWN” arrow keys to change the set point value.
To accept the new value press the “SET” key or wait 60 seconds without pressing any keys
for the unit to time out.
6.2.2 Other Parameters
Push and hold the “SET” key, until “rd” is displayed.
Select the required parameter to change using the “UP or “DOWN arrow keys then
press the “SET” key to display its value.
Press the “UP” or “DOWN” key to change its value.
Press the “SET” key to store the new value and move to the next parameter.
To exit from programming mode press the “SET” key for 3 seconds or wait 60 seconds
without pressing any keys for the unit to time out.
6.2.3 Eco Mode
In the ECO mode an offset is added to the Set point: “St” + “r4”.
To set the ECO mode press and hold the “UP” key, “on” or “oF” is displayed showing how
ECO mode will be changed, when “on” or “oF” disappears release key. In ECO mode “Ec”
is displayed alternated to probe 1,Glycol temperature actual value.
6.3 Alarm Signals
When an alarm is activated, the display shows the corresponding message that flashes alternating
with the temperature.
Message
Cause
Reset
“E0”
Glycol Probe Failure
Automatic
“E1”
Refrigeration Line Probe Failure
Automatic
“LO”
Low Temperature Alarm
Automatic
“HI”
High Temperature Alarm
Automatic
“AF”
Antifreeze Alarm
Manual
Antifreeze alarm can be reset by holding “UP” and
“DOWN” keys for 5 seconds.

Siberian Elite Glycol Chiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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7. Scheduled maintenance
7.1 Monthly
Check water/glycol level.
Check water/glycol concentration using refractometer (see chart).
Relative freeze points and refractometer readings for propylene glycol / water mix
-30
-20
-10
0
10
20
30
0% 10% 20% 30% 40%
glycol / water mix
freeze point °C / refractometer reading
refractometer reading
freeze point
30%
20%
10%
32°F
14°F
-4°F
-22°F
freeze point °F / refractometer reading

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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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8. Trouble Shooting
TROUBLE
CAUSE
REMEDY
Condensing unit will
not start.
Power Failure
Pumps not active
Thermostat probe failure
Solenoid coil failure
Check for blown circuit breaker or
cord pulled out.
Replace
Replace solenoid
Beer Warm
Glycol bath temp outside control
set points
Suction line hand valve(if fitted) is
closed
Faulty glycol pump
Faulty TX valve
Incorrect glycol concentration
(poor agitation)
Check set points
Open hand valve
Replace pump
Replace TX valve
Check with refractometer & adjust
No product flow
Thermostat set too low
Frozen product line
Adjust set point
Switch off refrigeration while leaving
pumps running & allow thawing.
Some beers will freeze when set
temp below280f
Noise evident
Noisy pump
Replace/repair pump
No glycol flow
Frozen HX plate
Low glycol level
Low glycol %
Adjust set point
System leak
Add glycol

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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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9. Electrical Diagram –Carel Thermostat

Siberian Elite Glycol Chiller 220V / 60Hz
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10. Wiring Diagram –Carel Thermostat

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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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11. Spare Parts List
Ref Parts No Description
1 87000117 VALVE 2 WAY GLYCOL RETURN
2a 83000304 SOLENOID VALVE EVR3 –5 kW
2b 83000351 SOLENOID VALVE EVR6 –8 / 10 kW
3 83000305 COIL –SOLENOID VALVE
4a 85000099 LID SIBERIAN SPK4-11 1 PUMP
4b 85000108 LID SIBERIAN SPK4-11 2 PUMP
5 83000283 MAIN ELECTRICAL SUPPLY PLUG AND CABLE
6a 87600222 TX VALVE –404A –3 kW
6b 87600223 TX VALVE –404A –5 kW
6c 87600224 TX VALVE –404A –8 / 10kW
7 83000184 THERMOSTAT CAREL PJEASY
8 83000245 SWITCHROCKER GREEN ILLUM
9 83000246 SEALING BOOT SWITCH ROCKER
10 83000350 SWITCH 16 AMP DPDT C/OFF
11 79000810 PUMP INSULATOR SPK 220 60
12 85000100 LID SIBERIAN INSPECTION USA

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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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12. Certificate of Warranty
It is the policyof Hoshizaki to provide to its current customers, warranty for all equipment supplied and
installation work performed within a specified period.
Parts and Equipment
Hoshizaki Lancer provides a warranty period of twelve (12) months from the date of original invoice for all
manufactured parts and the associated labour. Repair or replace of defective parts will be at the sole
discretion of Hoshizaki Lancer.
Changeover parts will be invoiced to the customerat the customers normal purchase cost and upon return
ofthe warranty item and validation of theclaim, the invoice will becredited.
Installations
Hoshizaki Lancer providesa warranty period of twelve (12) months from the date of final invoice for
workmanship after the completion of any installation work, provided the parts and labour are completed by
Hoshizaki Lancer or its sub-contractor.
Labour
Hoshizaki Lancer will not normally cover any labour costs associated with a warranty claim. Subject to the
approval ofthe Divisional Sales Manager, HoshizakiLancer maychoose to reimburse the customerfor
some or all labour costs associated with a warranty claim. Any claim for labour costs must be authorized by
Hoshizaki Lancer prior to the work being undertaken
Exclusions
Hoshizaki Lancer will not accept anyliability or cost associated with any consequential losses (such as loss
of syrup orbeer), loss of profit or damage to property as a result of faulty product.
Warranty shall not apply:
a. If in the opinion of Hoshizaki Lancer, the equipment has been used in a situation the equipment has
not been designed for;
b. If in the opinion of Hoshizaki Lancer, the equipment has been subject to abuse,negligence or
accident;
c. If connected to improper, inadequate or faulty power, water or drainage service or operated using
incorrect, insufficient or contaminated lubricants, coolants, refrigerants or additives;
d. Where the product is installed, maintained or operated otherwise than in accordance with the
instructions supplied by Hoshizaki Lancer;
e. Where the product has been damaged by foreign objects;
f. Where the product has been serviced, repaired, altered or moved otherwise than byHoshizaki
Lancer or its nominees or using other than Hoshizaki Lancer approved replacement parts.

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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000205
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13. Manufacturer’s Checklist
Evacuate, charge with nitrogen and leak check all refrigeration components.
Liquid line and glycol solenoid installed in the correct flow direction.
TX valve refrigerant matches unit.
TX valve sensing bulb is secured tightly and in correct position, TX valve capillary not
rubbing on anything.
Air tape around TX bulb.
Turn on unit, check thermostat operates and solenoids energise.
Glycol probe in correct position and suction line probe checked for sensor tightness.
Confirm operation of glycol probe, check for temp change. As per SOP-PRD-094
Check pumps operate.
Check wiring to ensure no internal insulation is exposed.
All refrigeration tube work straight and not rubbing on other components.
Installation kit supplied.
Serial number plaque correctly positioned.
Tank area clean.
Supply manual.
All screws secure, ensure deck and lid are fully sealed.
Supply original checklist to unit, file copy.
Electrically Tested By: .......................................................................................
Inspection Number: ...........................................................................................
Checked by:....................................................................................... Date:.... .....................................................
Work Order No: ................................................................................
Electrical
Continuity
Earth Continuity
Insulation
Affix label here