lancer 9000 series User manual

FOR QUALIFIED INSTALLER ONLY. This basic Installation Sheet is an initial release. If a complete Operations
Manual (for the unit being installed) is required or needed, please refer to the Lancer web site (lancerworldwide.com)
for immediate access, or for your convenience, scan this QR code with a mobile device (app required) for immediate
access Contact Lancer Customer Service for assistance as required.
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and
should be handed over to the operator after the installation and
preserved for any further consultation that may be necessary.
Please read carefully the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user on
the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser lies
with the carrier.
IMPORTANT SAFETY INSTRUCTIONS
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
Lancer PN: 28-3040
Revision: 00-0- April 2020
The dispenser is for indoor use only. This unit is not a toy. Children should be supervised not to play with appliance. It should not
be used by children or inrm persons without supervision. This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance
shall not be performed by children without supervision. The min/max ambient operating temperature for the dispenser is 65°F to
105°F (18°C to 40°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of
the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained
personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
!Intended Use
This system uses a ammable refrigerant under pressure. Do not tamper with it. Contact qualied service personal before disposal.
In order to minimize the risk of possible ignition due to incorrect parts or improper service, only factory authorized personnel should
perform service on the appliance and its component parts. Do not store explosive substances such as aerosol cans with a
ammable propellant in this appliance. Replace component parts with like components. Only use genuine Lancer parts or parts
certied by Lancer. Do not damage the refrigerant circuit.
H Refrigerant Warning
CED-600 R-290
LANCER INSTALLATION GUIDE
Warning; ammable material. Taking care to avoid causing a re by igniting ammable material.
H WARNING
®
9000
W O R L D W D E
®
Model 9000

2
Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable water supply must
be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches
(9.525 mm) pipe with a minimum of 25 psi (0.172 MPa) line pressure, but not exceeding a maximum of 65 psi (0.448 MPa).
Water pressure exceeding 65 psi (0.448 MPa) must be reduced to 65 psi (0.448 MPa) with the provided pressure regulator. Use
a lter in the water line to avoid equipment damage and beverage o󰀨-taste. Check the water lter periodically, as required by local
conditions. The water supply must be protected by means of an air gap, a backow prevention device or another approved method
to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to ow back through the pump when it
is shut o󰀨 and contaminate the water supply. Ensure the backow prevention device complies with ASSE and local standards. It is
the responsibility of the installer to ensure compliance.
!Water Notice
SPECIFICATIONS
DIMENSIONS
Width: 16.86 inches (429 mm)
Depth: 25.56 inches (649 mm)
Height: 26.86 inches (657 mm)
WEIGHT
Shipping: 160 lbs (72.5 kg)
Empty: 146 lbs (66.2 kg)
Operating: 237 lbs (107.5 kg)
Ice Bath: 22 - 24 lbs (10.0 - 10.9 kg)
CARBON DIOXIDE (CO2) SUPPLY
Min Pressure: 70 psi (0.483 MPa)
Max Pressure: 80 psi (0.552 MPa)
FITTINGS
Water for Carb Inlet: 3/8 inch barb
Brand Syrup Inlets: 1/4 inch barb
CO2Inlet: 3/8 inch barb
ELECTRICAL
115 VAC, 60 Hz, 8.0 Amps
220-240 VAC, 50/60 Hz, 4.0 Amps
PLAIN WATER SUPPLY
Min Flowing Pressure: 25 psi (0.172 MPa)
Max Static Pressure: 65 psi (0.448 MPa)
This unit emits a sound pressure level below 70 dB
Max Altitude: 16,400 ft (5,000 m)
Check the dispenser name plate label, located behind the splash plate, for the correct electrical requirements of unit. Do not plug
into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local
electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with
this unit. Do not ‘gang’ together with other electrical devices on the same outlet. Do not locate multiple portable socket-outlets or
portable power supplies at the rear of the appliance. The key-switch does not disable the line voltage to the transformer primary.
Always disconnect electrical power to the unit to prevent personal injury before attempting any internal maintenance. The
resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the
unit. Only qualied personnel should service internal components of electrical control housing. Make sure that all water lines are
tight and units are dry before making any electrical connections!
F Electrical Warning
• WARNING: Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2may
displace oxygen in the blood.
• WARNING: Prolonged exposure to CO2can be harmful. Personnel exposed to high concentrations of CO2gas will experience
tremors which are followed by a loss of consciousness and su󰀨ocation.
• WARNING: If a CO2gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak.
• WARNING: Strict attention must be observed in the prevention of CO2gas leaks in the entire CO2and soft drink system.
5 Carbon Dioxide (CO2)
Your Service Agent:
Service Agent Telephone Number:
Serial Number:
Model Number:
This manual was developed by the Lancer Worldwide as a reference for the owner/operator and installer of this dispenser.
Please read this guide before installation and operation of this dispenser. If service is required please call your Lancer
Service Agent or Lancer Customer Service. Always have your model and serial number available when you call.
READ THIS MANUAL

3
INSTALLATION
Unpack the Dispenser
1. Cut package banding straps and remove.
2. Open the box and remove the parts tray.
3. Close the lid, then remove using the handle cutouts.
4. Remove accessory kit and loose parts.
Inspect unit for concealed damage. If evident, notify
delivering carrier and le a claim against the same.
NOTE
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
NOTE
5. Remove plywood shipping base from unit by moving unit so
that one side is o󰀨 the counter top or table allowing access
to screws on the bottom of the plywood shipping base.
6. If leg kit has been provided, assemble legs by tilting unit.
DO NOT LAY UNIT ON ITS SIDE OR BACK
!ATTENTION
Selecting/Preparing Counter Location
The dispenser should only be installed in a location
where it can be overseen by trained personnel
NOTE
1. Select a location that is in close proximity to a properly
grounded electrical outlet, within ve (5) feet (1.5 m) of
a drain, and a water supply that meets the requirements
shown in the Specications section found on page 2.
4. Cut the necessary holes in counter for mounting in the
designated dispenser location.
In order to facilitate proper dispenser drainage, ensure
that the dispenser is level, front to back and side to
side. Place a level on the top of the rear edge of the
dispenser. The bubble must settle between the level
lines. Repeat this procedure for the remaining three
sides. Level unit if necessary. For optimum perfor-
mance place the unit at a 0° tilt. The maximum tilt is 5°.
Leveling the Dispenser
Dispenser Installation
1. The dispenser is designed to be installed either
permanently to counter or placed on a counter using the legs
(included in the Lancer kit, PN 82-1704).
2. When the dispenser is to be permanently bolted to the
counter top, the dispenser base must be sealed to the
counter top with a bead of clear silicone caulk or sealant
which provides a smooth and easily cleanable bond to the
counter.
3. Once the dispenser is installed to the counter or placed on
the counter using legs provided, remove the cup rest, splash
plate, and valve shroud.
4. Connect drain tube to the drain tting located on the bottom
of the drip tray and secure drain tube with clamp.
5. Route the drain line to designated oor drain.
6. Remove the bonnet screw from the top of the unit and lift the
bonnet to remove from the dispenser.
7. Route appropriate tubing from the syrup pump location to the
syrup inlets located behind the splash plate. Connect tubing
to inlets using the oetiker pliers and ttings. Repeat for all
syrup connections.
The installation, and relocation if necessary, must
be carried out by qualied personnel with up-to-date
knowledge and practical experience, in accordance with
current regulations.
NOTE
NSF listed units must be sealed to the counter or use
legs provided.
NOTE
Never energize the machine if there is any trace of
damage. Contact Lancer Customer Service for
assistance.
H WARNING
Keep ventilation openings, in the appliance enclosure
or in the built-in structure clear of obstruction. Failure
to maintain specied clearance will cause the compres-
sor to overheat and will result in compressor failure.
H WARNING
A
B
C
A. Oetiker Pliers
B. Fitting
C. Tubing
D. Syrup/Water/CO2
Inlet
D
When positioning the appliance, ensure the supply
cord is not trapped or damaged.
H WARNING
2. Select a location for the syrup pumps, CO2tank, syrup
containers, and water lter (recommended).
3. Condenser air is drawn in from the front and side vents
located on the bonnet and discharged out the rear of the
bonnet. A minimum of eight (8) inches (203 mm) of clearance
must be maintained over the top of the unit and a minimum
of four (4) inches (101.6 mm) clearance behind the unit to
provide for proper air ow and circulation.

4
8. Route appropriate tubing from the water source to the
carbonator pump inlet at the unit, and connect tubing to
water source.
11. Using a conductivity meter, measure the electric conductivity
of the distilled water mixture.
9. Insert water line into a large bucket, and ll with approx. 5.4
gallons (20.4 L) of distilled water.
10. Add 1/8 oz (4 g) of baking soda to distilled water and stir.
12. Remove yellow cap from the water bath ll hole and insert
and insert a funnel into the ll hole.
13. Carefully pour the distilled water mixture into the water bath
tank until water ows out of the overow tube at the front
of the unit. Then replace yellow cap (Repeat steps 7-8 if
needed)
Carefully read this before lling the water bath tank.
In order to optimize the maximum performance of the
dispenser, the following MUST be adhered to:
!CRITICAL - to maximize performance
A
C
A. Bucket
B. Distilled Water
(Approx. 5.4 gal)
C. Baking Soda
(Approx. 1/8 oz)
14. Using tubing cutters, cut water supply line and install “U”
tting, (PN 01-2128/01).
The E.C. measurement of the distilled water mixture
must be between 100 and 500 uS/cm. Below 100 uS/cm,
the compressor will not work properly and above 500
uS/cm could cause the lines to freeze.
!ATTENTION
The water bath compartment must be lled with water
before plugging in the unit, otherwise the compressor
fan may not operate properly. DO NOT use RO or
puried water.
!ATTENTION
15. Route appropriate tubing from the plain water inlet, located
at the front of the unit, to one side of the “U” tting at water
supply and connect tubing to inlet.
Make sure the top of overow tube is not covered so
that the water from the water bath tank cannot escape.
NOTE
A
B
CA. Line to Water Source
B. Line To Plain Water Inlet
C. Line To Carb Water Inlet
D. “U” Fitting
D
16. Route appropriate tubing from the carbonator pump inlet and
the “U” tting at water supply then connect tubing to inlet
using are seal washer (PN 05-0017). Use a back-up wrench
to prevent damage to carbonator pump.
A
B
C
A. Plain Water Inlet
B. Plain Water Line
C. Oetiker Pliers
D. Fitting
D
If the water source is above 50 psi (0.345 MPa), cut
tubing assembly and install Water Regulator Kit (PN
18-0253/02, sold separately) as shown in kit instruction
sheet. Once installed, use a test gauge assembly (PN
22-0138, sold separately), to set regulator at a
maximum of 50 psi (0.345 MPa).
NOTE
A
B
CA. Carbonator
B. Carb Water Inlet
C. Carb Water Line
D. Fitting
For proper function of the electronic ice bank control
the total dissolved solids (TDS) measurements should
be 100-500 ppm.
B
!ATTENTION

5
17. Route appropriate tubing from the syrup pump/syrup supply
location to the CO2inlet and connect tubing to CO2inlet.
18. Feed all tubing, power cord, and drain line through the count-
er top cutout.
19. Connect tubing routed from carbonated water inlet and plain
water inlet to the “U” tting at the water supply.
20. Turn on water supply and check for leaks.
21. Plug in the unit to a grounded electrical outlet then turn the
power switch, at the top of the unit, to begin building an ice
bank.
A
B
C
A. CO2Inlet
B. CO2Line
C. Pressure Relief Valve
The dispenser must be properly electrically grounded
to avoid serious injury or fatal electrical shock. The
power cord has a three-prong grounded plug. If a
three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all
local electrical codes when making connections. Each
dispenser must have a separate electrical circuit. Do
not use extension cords. Do not connect multiple
electrical devices on the same outlet.
! WARNING
Before installing regulator, assure that a seal (washer
or o-ring) is present in regulator attachment nut.
! ATTENTION
Installing CO2Supply
1. Connect high pressure CO2regulator assembly to CO2
cylinder or bulk system.
- Thread regulator nut on to tank, then
tighten nut with wrench
A. CO2Regulator
B. Outlet
C. Wrench
D. CO2 Supply
A
B
C
D
2. Connect a 1/4” nut, stem and seal to CO2regulator outlet.
4. Connect tubing routed from the CO2inlet at the unit to one of
the low pressure CO2regulator manifold outlets.
5. Connect tubing routed from the syrup pump location to the
second outlet of the low pressure CO2regulator manifold.
A. CO2Regulator
B. Wrench
C. 1/4” nut, Stem
D. CO2 Supply
A
B
C
D
3. Route appropriate tubing from the low pressure CO2
regulator manifold location to the 1/4” nut, stem on the high
pressure CO2regulator attached to source and connect
tubing.
A dedicated CO2regulator is required to supply the CO2
inlet at the unit as well as to all remote syrup pumps.
! ATTENTION
A
B
C
D
A. Line to Dispenser
B. Line to Syrup Pumps
C. Line to CO2Regulator
D. CO2Regulator Manifold
Do not use mechanical devices or other means to
accelerate the defrosting process, other than those
recommended by the manufacturer.
H WARNING
Never energize the machine if there is any trace of
damage. Contact Lancer Customer Service for
assistance.
H WARNING

6
Dispenser Setup
1. Purge water to ll carbonator tank by opening carbonator
relief valve. Close relief valve once water comes out.
A. Relief Valve (Open)
B. CO2Inlet
C. CO2Line
A
B
C
2. Activate each valve until a steady ow of water is achieved.
3. Turn power o󰀨.
4. Unplug the Pump Motor Connector from the control box. Use
the wiring diagram either on the unit control box or in the
back of this manual for reference.
Pump Motor will run for a few seconds to ll carbonator
tank
NOTE
Failure to disconnect the motor power supply will
damage the carbonator motor, the pump and void the
warranty.
! ATTENTION
5. Turn on CO2at the source then, using a screwdriver, adjust
the high pressure regulator at the source to 110 psi (0.758
MPa) then tighten locknut with wrench.
6. Adjust both of the low pressure regulators on the regulator
manifold to 75 psi (0.517 MPa) then tighten locknut with
wrench.
7. Activate each valve until gas-out is achieved.
8. Plug the Pump Motor Connector back into the control box.
A. Regulator Adjustment Screw
B. Adjust to 75 psi (0.517 MPa)
C. Wrench
A
B
C
9. Turn power on.
10. Activate each valve until a steady ow of carbonated water is
achieved.
Adjust Water Flow Rate & Syrup/Water Ratio
1. Close syrup shut-o󰀨 at mounting block for rst valve.
2. Using a Lancer brix cup verify water ow rate (5 oz. in 4
sec.). Use a screwdriver to adjust if needed.
AB
A. Plain Water ON
B. Syrup Closed
6. Using a wrench, loosen lock nut on the regulator adjustment
screw of the high pressure CO2regulator connected to the
source, then using a screwdriver back out lock nut screw all
the way.
DO NOT TURN ON CO2SUPPLY AT THIS TIME
! WARNING
A. CO2Regulator
B. Screwdriver
C. Loosened Lock Nut
D. Regulator Adjustment Screw
A
B
CD
7. Repeat Step 6 for both low pressure CO2regulators on the
regulator manifold routed to the unit and the syrup pumps.
AB
Increase Decrease
C
A. Flow Control, Water
B. Flow Control, Syrup
C. Nozzle (Diuser inside)
D. Mounting Block (not shown)
E. Soda Lever
D
E
Do not set ow rates or dispense from the unit until
after a complete ice bank is established.
NOTE

7
3. Remove nozzle by twisting counter clockwise and pulling
down, then remove di󰀨user by pulling down.
4. Install Lancer (yellow) syrup separator (PN 54-0031) in place
of nozzle.
A
B
CA. Syrup Separator
B. Nozzle
C. Soda Lever
5. Re-open syrup shut-o󰀨 at mounting block.
6. Activate valve to purge syrup until steady ow is achieved.
7. Using a Lancer brix cup, activate the valve and capture a
sample. Verify that the syrup level is even with the water
level. Use a screwdriver to adjust if needed.
8. Repeat process for each valve.
9. Re-install the merchandiser, splash plate, cup rest, and drip
tray then reattach bonnet using the top bonnet screw.
A
B
C
A. Syrup Separator
B. Brix Cup
C. Verify Soda/
Water Level
Volumetric Valve Adjustment
1. Remove the ID panel from the front of the rst valve.
2. Insert the programmer’s 10-pin connector into the ID panel
plug located on the front of the circuit board.
3. When properly connected, the programmer will run a self
diagnostic test. The display will show all “8’s” with the
decimal points lighted. After about three (3) seconds, the
display indicates the setting of the dip switches.
If the programmer does not run its diagnostic test
properly, disconnect it and try plugging it in again. If
the programmer still fails, replace the programmer
NOTE
4. After the programmer is connected, Press the “Read Mem”
button.
5. Press the “Ratio +” or the “Ratio -” key until the desired ratio
is displayed.
6. Verify the drink type by pressing “Carb Toggle” to select “C”
for carbonated or “n” for non-carbonated.
7. Press the “Enter” button to program the valve with the setting
on the display.
8. Verify Ratio by pressing “Read Mem”.
9. Disconnect the programmer and repeat steps 4-9 for each
valve.
- Hand held Programmer
Volumetric Valve

8
Cleaning Solution
Mix a mild, non-abrasive detergent (e.g. Sodium Laureth
Sulfate, dish soap) with clean, potable water at a temperature
of 90°F to 110°F (32°C to 43°C). The mixture ratio is one ounce
of cleaner to two gallons of water. Prepare a minimum of ve
gallons of cleaning solution. Do not use abrasive cleaners or
solvents because they can cause permanent damage to the unit.
Ensure rinsing is thorough, using clean, potable water at a
temperature of 90°F to 110°F. Extended lengths of product lines
may require additional cleaning solution.
Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF
guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or
state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
The cleaning procedures provided herein pertain to the Lancer equipment identied by this manual. If other equipment
is being cleaned, follow the guidelines established by the manufacturer for that equipment.
Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations.
Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
GENERAL INFORMATION
• Use sanitary gloves when cleaning the unit and observe all applicable safety precautions.
• DO NOT use a water jet to clean or sanitize the unit.
• DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination.
• DO NOT use strong bleaches or detergents; These can discolor and corrode various materials.
• DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser.
• DO NOT use hot water above 140° F (60° C). This can damage the dispenser.
• DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system.
! ATTENTION
CLEANING AND SANITIZING
Sanitizing Solution
Prepare the sanitizing solution in accordance with the
manufacturer’s written recommendations and safety guidelines.
The type and concentration of sanitizing agent recommended in
the instructions by the manufacturer shall comply with 40 CFR
§180.940. The solution must provide 100 parts per million (PPM)
chlorine (e.g. Sodium Hypochlorite or bleach) and a minimum of
ve gallons of sanitizing solution should be prepared.
Scheduled Maintenance & Cleaning
As Needed • Keep exterior surfaces of dispenser (include drip tray and cup rest) clean using a clean, damp cloth.
Daily
• Remove each nozzle and di󰀨user and rinse well in warm water. DO NOT use soap or detergent. This
will cause foaming and o󰀨 taste in nished product.
• Remove cup rest and wash in warm soapy water.
• Pour warm soapy water into the drip tray and wipe with a clean cloth.
• With a clean cloth and warm water, wipe o󰀨 all of the unit’s exterior surfaces. DO NOT USE
ABRASIVE SOAPS OR STRONG DETERGENTS.
• Replace the cup rest, di󰀨users, and valve nozzles.
Weekly
• Taste each product for o󰀨 tastes.
• Remove the unit’s bonnet and check the level of water in the water bath. Replenish as required and
replace bonnet.
Monthly
• Unplug the dispenser from the power source.
• Remove the bonnet and clean the dirt from the gas cooler using a soft brush.
• Replace the bonnet and plug in the unit.

9
Cleaning and Sanitizing Syrup Lines
1. Disconnect syrup lines from BIB’s
2. Place syrup lines, with BIB connectors, in a bucket of warm
water.
3. Activate each valve to ll the lines with warm water and ush
out syrup remaining in the lines.
4. Prepare Cleaning Solution described above.
5. Place syrup lines, with BIB connectors, into cleaning
solution.
6. Activate each valve until lines are lled with cleaning
solution then let stand for ten (10) minutes.
7. Flush out cleaning solution from the syrup lines using clean,
warm water.
8. Prepare Sanitizing Solution described above.
9. Place syrup lines into sanitizing solution and activate each
valve to ll lines with sanitizer. Let sit for ten (10) minutes.
10. Reconnect syrup lines to BIB’s and draw drinks to ush
solution from the dispenser.
11. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
Following sanitization, rinse with end-use product
until there is no aftertaste. Do not use a fresh water
rinse. This is a NSF requirement. Residual sanitizing
solution left in the system creates a health hazard.
! CAUTION
Following sanitization, rinse with end-use product
until there is no aftertaste. Do not use a fresh water
rinse. This is a NSF requirement. Residual sanitizing
solution left in the system creates a health hazard.
! CAUTION
Cleaning and Sanitizing Nozzles
1. Disconnect power, so as to not activate valve while cleaning.
2. Remove nozzle by twisting counter clockwise and pulling
down.
3. Remove di󰀨user by pulling down.
4. Rinse nozzle and di󰀨user with warm water.
5. Wash nozzle and di󰀨user with cleaning solution then
immerse in sanitizing solution and let sit for fteen (15)
minutes.
6. Set nozzle and di󰀨user aside and let air dry. DO NOT rinse
with water after sanitizing.
7. Reconnect di󰀨user and nozzle.
8. Connect power.
9. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
A
B
CA. Diuser
B. Nozzle
C. Soda Lever
Every Six Months • Clean and sanitize the unit using the appropriate procedures outlined in the Cleaning and Sanitizing
section of this manual.
Yearly • Clean water bath interior, including evaporator coils and refrigeration components.
• Clean the entire exterior of the unit.
To prevent possible harm to the environment from improper disposal, recycle the unit by
locating an authorized recycler or contact the retailer where the product was purchased.
Comply with local regulations regarding disposal of the refrigerant and insulation.
Dispenser Disposal

10
DISPENSER TROUBLESHOOTING
TROUBLE CAUSE REMEDY
Water leakage around
nozzle.
1. O-ring not properly installed above di󰀨user
2. O-ring is damaged or missing.
1. Install or replace o-ring correctly.
2. Replace o-ring.
Leakage between upper
and lower bodies.
1. Gap between upper and lower valve bodies.
2. Worn or damaged paddle arm assemblies.
3. Cracked valve bodies
1. Tighten all six (6) retaining screws.
2. Replace paddle arm assemblies.
3. Replace Valve Body.
Miscellaneous leakage. 1. Gap between parts.
2. Damaged or improperly installed o-rings.
1. Tighten appropriate retaining screws
2. Replace or adjust appropriate o-rings
Insu󰀩cient water ow. 1. Insu󰀩cient incoming supply water pressure.
2. Shuto󰀨 on mounting block not fully open.
3. Foreign debris in water ow control.
4. Foreign debris in water pump strainer
1. Verify incoming supply water pressure is a
minimum of 25 psi (0.172 MPa).
2. Open shuto󰀨 fully.
3. Remove water ow control from upper body
and clean out any foreign material to ensure
smooth free spool movement.
4. Remove water pump strainer and clean.
Insu󰀩cient syrup ow. 1. Insu󰀩cient CO2 pressure to BIB pumps.
2. Out of CO2 .
3. Shuto󰀨 on mounting block not fully open.
4. Foreign debris in syrup ow control.
5. Bad syrup pump.
1. Adjust CO2pressure to 80 psi (0.550 MPa)
[minimum 70 psi (0.480 MPa)] for BIB pumps.
2. Replace CO2 tank/rell.
3. Open shuto󰀨 fully.
4. Remove syrup ow control form upper body
and clean out any foreign material to ensure
smooth free spool movement.
5. Replace BIB pump.
Erratic ratio. 1. Incoming water and/or syrup supply not at
minimum owing pressure.
2. Foreign debris in water and/or syrup ow
controls.
1. Check pressure and adjust
2. Remove ow controls from upper body and
clean out any foreign material to ensure
smooth free spool movement.
No product dispensed 1. Water and syrup shut-o󰀨s on mounting block
not fully open.
2. The key switch on an electric valve is in the
OFF position.
3. Cup lever arm or ID panel actuator on electric
valve is not actuating the switch.
4. Electric current not reaching valve.
5. Improper or inadequate water or syrup supply.
6. Transformer Failure
7. Bad valve solenoid(s)
1. Open shuto󰀨 fully.
2. Turn key switch to ON position.
3. Repair
4. Check electric current supplied to valve. If
current is adequate, check solenoid coil and
switch, and replace if necessary.
5. Remove valve from mounting block and open
shut-o󰀨s slightly and check water and syrup
ow. If no ow, check dispenser for freeze-up
or other problems
6. Reset transformer circuit breaker. If breaker
trips again check for pinched wire harness at
back-blocks
7. Replace Solenoid(s)

11
TROUBLE CAUSE REMEDY
Water only dispensed;
no syrup; or syrup only
dispensed, no water
1. Water or syrup shuto󰀨 on mounting block not
fully open.
2. Improper or inadequate water or syrup ow.
3. BIB supply too far from dispenser.
4. CO2pressure too low.
5. Stalled or inoperative BIB pump
6. Kinked line.
1. Open shuto󰀨 fully.
2. Remove valve from mounting block, open
shuto󰀨s slightly and check water and syrup
ow. If no ow, check dispenser for freeze-up
or other problems. Ensure BIB connection is
engaged.
3. Check that BIB supply is within six (6) feet of
the dispenser.
4. Check the CO2pressure to the pump manifold
to ensure it is between 70 and 80 psi (0.483
and 0.552 MPa).
5. Check CO2pressure and/or replace pump.
6. Remove kink or replace line.
Valve will not shut o󰀨. 1. Cup lever may be sticking or binding.
2. Switch not actuating freely.
3. Solenoid armature not returning to bottom
position.
1. Correct or replace lever.
2. Check switch for free actuation.
3. Replace defective armature or spring.
Excessive foaming. 1. Incoming water or syrup temperature too high.
2. CO2pressure too high.
3. Water ow rate too high.
4. Nozzle and di󰀨user not installed.
5. Nozzle and di󰀨user not clean.
6. Air in BIB lines.
7. Poor quality ice.
8. High beverage temperature.
1. Correct prior to dispenser. Consider larger
dispenser or pre-cooler.
2. Adjust CO2pressure downward, but not less
than 70 psi.
3. Re-adjust and reset ratio. Refer to “Adjust
Water Flow Rate & Syrup/Water Ratio” Section.
4. Remove and reinstall properly.
5. Remove and clean.
6. Bleed air from BIB lines.
7. Check quality of ice used in drink.
8. Check refrigeration system.
Water continually over-
ows from water bath
into drip tray.
1. Loose water connection(s).
2. Flare seal washer leaks.
3. Faulty water coil.
1. Tighten water connections.
2. Replace are seal washer.
3. Replace water coil.
Warm drinks. 1. Dispenser was recently installed.
2. Restricted airow.
3. Dispenser connected to hot water supply.
4. Condenser fan motor not working.
5. Dirty condenser, air vents clogged.
6. Dispenser capacity exceeded.
1. It may take up to 5 hours, after install, to reach
the desired temperature.
2. Check clearances around sides, top, and
inlet of unit. Remove objects blocking airow
through grill.
3. Switch to cold water supply.
4. Replace condenser fan motor.
5. Clean condenser and air vents of any
blockage.
6. Add pre-cooler or replace with larger dispenser.

Lancer Worldwide
800-729-1500
Technical Support/Warranty: 800-729-1550
[e-mail]
lancerworldwide.com
WIRING/PLUMBING DIAGRAMS
Plumbing Diagram
PLAIN WATER
COILS
CARB.
HIGH PRESSURE
WATER PUMP
V6 V5 V4 V3 V2 V1
S2S1 S3 S4 S5 S6
PRESSURE SETTINGS
CO 75 psi
50 psiWATER
2
PLAIN WATER INLET
TO CARBONATOR
PLUMBING DIAGRAM
DELTA III 9000
®
Wiring Diagram
W O R L D W D E
®