lancer 4400 Series User manual

Ice Dispenser 22” - Model 4400
LANCER INSTALLATION GUIDE
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and
should be handed over to the operator after the installation and
preserved for any further consultation that may be necessary.
Please read carefully the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides GUIDANCE ONLY to the user on
the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the carrier
accepts responsibility for the unit. Upon receiving the unit,
carefully inspect the carton for visible damage. If damage exists,
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claim with carrier. Responsibility for damage to the dispenser lies
with the carrier.
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IMPORTANT SAFETY INSTRUCTIONS
The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should
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with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance
shall not be performed by children without supervision. The min/max ambient operating temperature for the dispenser is 40°F to
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personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
! Intended Use
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Revision: September 2018
Lancer PN: 28-3008

2
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without assistance. For heavier dispensers, use a mechanical lift.
! Automatic Agitation
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standards. It is the responsibility of the installer to ensure compliance.
! Water Notice
SPECIFICATIONS
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into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local
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maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source
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water lines are tight and units are dry before making any electrical connections!
F Electrical Warning
DIMENSIONS
WidthLQFKHVPP
DepthLQFKHVPP
HeightLQFKHVPP
ELECTRICAL
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This unit emits a sound
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WEIGHT
ShippingOEVNJ
With IceOEVNJ
Ice CapacityOEVNJ
Ice Dispensable:OEVNJ
PLAIN WATER SUPPLY
Min Flowing Pressure36,03$
Max Flowing Pressure36,03$
FITTINGS
Plain/Carb Water InletLQFKEDUE
DIMENSIONS
WidthLQFKHVPP
DepthLQFKHVPP
HeightLQFKHVPP
ELECTRICAL
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This unit emits a sound
SUHVVXUHOHYHOEHORZG%
WEIGHT
ShippingOEVNJ
With IceOEVNJ
Ice CapacityOEVNJ
Ice Dispensable:OEVNJ
PLAIN WATER SUPPLY
Min Flowing Pressure36,03$
Max Flowing Pressure36,03$
FITTINGS
Plain/Carb Water InletLQFKEDUE
ID 4400 - 22” Cubed Ice
ID 4400N - 22” Nugget Ice

3
READ THIS MANUAL
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Your Service Agent:
Service Agent Telephone Number:
Serial Number:
Model Number:
INSTALLATION
Unpack the Dispenser
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banding straps and remove.
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4. Remove plywood shipping base from unit by moving unit so
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to screws on the bottom of the plywood shipping base.
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
NOTE
5. Remove accessory kit and loose parts from ice compartment.
Inspect unit for concealed damage. If evident, notify
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NOTE
 If leg kit has been provided, assemble legs by tilting unit.
Selecting/Preparing Counter Location
Lancer does NOT recommend the use of shaved or
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NOTE
5. In order to facilitate proper dispenser drainage, ensure that
the dispenser is level, front to back and side to side. Place a
level on the top of the rear edge of the dispenser. The bubble
must settle between the level lines. Repeat this procedure
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For optimum performance place the unit at a 0° tilt. The
maximum tilt is 5°.
NSF listed units must be sealed to the counter or have
four (4) inch legs installed.
NOTE
The dispenser should only be installed in a location
where it can be overseen by trained personnel
NOTE
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 The selected location should be able to support the weight of
the dispenser, ice and possibly an icemaker being installed
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4. Unit may be installed directly on countertop or on legs. If
installed directly on the counter, unit must be sealed to the
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to be mounted on top of dispenser, do not install dispenser
on legs.
Installing an Icemaker (if necessary)
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bin thermostat to control the ice level (see below). This
will prevent damage to the dispensing mechanism. The
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bin. During the automatic agitation cycle and while
dispensing ice, ensure there is adequate space be-
tween the top of the ice level and the bottom of the
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on a suitable bin thermostat.
! ATTENTION
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of consideration include drainage, ventilation, and drop
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4
Failure to use an ice bin thermostat will not only void
your IBD’s warranty but will result in the inability to
control the level of ice in the ice bin which can cause
damage to your dispenser.
! ATTENTION
5. Ensure the icemaker is installed properly to allow for removal
of the Merchandiser.
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instructions.
4”
Attach Bin Stat Bracket As Shown Recommended Bin Stat Attachment
Bulb Tube
Dispenser Installation
The installation, and relocation if necessary, must
EHFDUULHGRXWE\TXDOL¿HGSHUVRQQHOZLWKXSWRGDWH
NQRZOHGJHDQGSUDFWLFDOH[SHULHQFHLQDFFRUGDQFHZLWK
current regulations.
NOTE
1. Route appropriate tubing from the water source to the plain
water inlet at the front of the unit and connect tubing to inlet
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check for leaks.
 5RXWHGUDLQKRVHIURPGHVLJQDWHGRSHQW\SHGUDLQWR¿WWLQJ
RQ'ULS7UD\DQGFRQQHFWKRVHWR¿WWLQJ
 Test the motor operation by pushing the ice chute lever until
agitator motor begins to turn.
 $FWLYDWHHDFKYDOYHWRHQVXUHDJRRGÀRZRIZDWHULV
achieved.
Drain line must be insulated with a closed cell
insulation. Insulation must cover the entire length of
WKHGUDLQKRVHLQFOXGLQJ¿WWLQJV7KHGUDLQVKRXOGEH
installed in such a manner that water does not collect
in sags or other low points, as condensation will form.
! CAUTION
Pouring hot water down the drain may cause the Drain
 7XEHWRFROODSVH$OORZRQO\OXNHZDUPRUFROGZDWHUWR
enter the Drain Tube. 3RXULQJFRႇHHWHDRURWKHU
similar substances down the drain may cause the Drain
Tube to become clogged.
! ATTENTION
 $ELQWKHUPRVWDWLVUHTXLUHGLQRUGHUWRFRQWUROWKHOHYHO
RILFHLQWKHGLVSHQVHU5HIHUWR$77(17,21WRWKHOHIW
Contact your icemaker manufacturer to obtain the correct bin
thermostat.
4. %LQWKHUPRVWDWVKRXOGEHDPLQLPXPRI´EHORZWKHWRS
edge of the dispenser. The preferred location of the bin
thermostat is on the left side wall.
The dispenser must be properly electrically grounded
 WRDYRLGVHULRXVLQMXU\RUIDWDOHOHFWULFDOVKRFN7KH
power cord has a three-prong grounded plug. If a
three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all
ORFDOHOHFWULFDOFRGHVZKHQPDNLQJFRQQHFWLRQV(DFK
dispenser must have a separate electrical circuit. Do
 QRWXVHH[WHQVLRQFRUGV'RQRWFRQQHFWPXOWLSOH
electrical devices on the same outlet.
! WARNING
4. 5HDWWDFK'ULS7UD\&XS5HVWWRXQLW
5. Route the power supply cord to a grounded electrical outlet
of the proper voltage and connect to outlet.
Adjusting The Ice Flow Regulator
(230 V Units Only)
The Regulator Door Assembly (PN 82-2904) can
 UHJXODWHWKHGLVSHQVHGLFHÀRZ,QVWDOODWLRQRIDQ
Ice Flow Regulator is NOT necessary for the
dispensing of ice. This IBD unit will dispense ice
unrestricted.
NOTE
The total adjustment is 1/2 inch.
NOTE
1. 5HPRYH%LQ/LGV
 $GMXVW,FH5HJXODWRUWRGHVLUHGSRVLWLRQE\WXUQLQJWKHQXW
screw clockwise to close, or counter clockwise to open, with
the use of a nut driver or a socket wrench.
 Reinstall bin lids.
Turn Screw to Adjust
Adjustment
To Ice
ICE
CUT AWAY VIEW
Access Slot in
If necessary, bend
Wheel
Clockwise to Close
Counter Clockwise to Open
Plastic Wheel Shroud
slightly forward for
easier installation.
for adjustment
Use the access slot
Shroud
Dispensing Chute
SIDE

5
Daily Cleaning
1. Using the cleaning solution, clean top cover and all exterior
stainless steel surfaces.
 Clean exterior of dispensing valves and ice chute.
 Remove cup rest then clean the drip tray and cup rest.
5HSODFHFXSUHVWDQGGULSWUD\ZKHQ¿QLVKHG
4. :LSHFOHDQDOOVSODVKDUHDVXVLQJDGDPSFORWKVRDNHGLQ
cleaning solution.
Ice Bin Cleaning - Start-Up and Monthly
1. 'LVFRQQHFWSRZHUWRWKHGLVSHQVHU
 Remove Top Cover.
 Melt out any remaining ice from the bin.
4. 5HPRYH$JLWDWRU3LQIURP$JLWDWRU6KDIW6OLGH$JLWDWRU6KDIW
UHDUZDUGRXW+XEDQGSXOORXWRIUHDU%HDULQJWRUHPRYH
5. 5HPRYH,FH6KURXGE\OLIWLQJDQGURWDWLQJRXWIURPEHQHDWK
the auger.
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to clean all removable parts, sides of the Ice Bin, Auger, and
surface of the aluminum casting.
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clean all interior surfaces of the ice chute and the ice chute
feed through.
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 Using hot water, thoroughly rinse away the cleaning solution.
10. :HDULQJVDQLWDU\JORYHVVRDNDQGFOHDQFORWKWRZHOLQ
6DQLWL]LQJ6ROXWLRQDQGZDVKDOOVXUIDFHVRIUHPRYDEOH
parts, sides of the Ice Bin, Auger, and surface of the
aluminum casting.
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provided, clean all interior surfaces of the ice chute and the
ice chute feed through.
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 :HDULQJVDQLWDU\JORYHVUHDVVHPEOHDOOUHPRYDEOHSDUWV
Ensure agitator clip is locked.
14. Fill Unit with ice and replace Top Cover.
15. 5HFRQQHFW'LVSHQVHUWRSRZHUVRXUFH
Refer to the Automatic Agitation Warning on page 2.
NOTE
Cleaning Solution
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6XOIDWHGLVKVRDSZLWKFOHDQSRWDEOHZDWHUDWDWHPSHUDWXUH
RI)WR)&WR&7KHPL[WXUHUDWLRLVRQHRXQFH
RIFOHDQHUWRWZRJDOORQVRIZDWHU3UHSDUHDPLQLPXPRI¿YH
JDOORQVRIFOHDQLQJVROXWLRQ'RQRWXVHDEUDVLYHFOHDQHUVRU
solvents because they can cause permanent damage to the unit.
Ensure rinsing is thorough, using clean, potable water at a
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PD\UHTXLUHDGGLWLRQDOFOHDQLQJVROXWLRQ
Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF
guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or
state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
7KHFOHDQLQJSURFHGXUHVSURYLGHGKHUHLQSHUWDLQWRWKH/DQFHUHTXLSPHQWLGHQWL¿HGE\WKLVPDQXDO,IRWKHUHTXLSPHQW
is being cleaned, follow the guidelines established by the manufacturer for that equipment.
Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations.
Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
GENERAL INFORMATION
• Use sanitary gloves when cleaning the unit and observe all applicable safety precautions.
• DO NOT use a water jet to clean or sanitize the unit.
• DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination.
• DO NOT use strong bleaches or detergents; These can discolor and corrode various materials.
• DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser.
• DO NOT use hot water above 140° F (60° C). This can damage the dispenser.
• DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system.
! ATTENTION
CLEANING AND SANITIZING
Sanitizing Solution
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PDQXIDFWXUHU¶VZULWWHQUHFRPPHQGDWLRQVDQGVDIHW\JXLGHOLQHV
7KHW\SHDQGFRQFHQWUDWLRQRIVDQLWL]LQJDJHQWUHFRPPHQGHGLQ
the instructions by the manufacturer shall comply with 40 CFR
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FKORULQHHJ6RGLXP+\SRFKORULWHRUEOHDFKDQGDPLQLPXPRI
¿YHJDOORQVRIVDQLWL]LQJVROXWLRQVKRXOGEHSUHSDUHG

6
Ice Chute Cleaning - Monthly
Dispenser Troubleshooting
1. 7XUQRႇSRZHUWRWKHGLVSHQVHU
 Remove Merchandiser.
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Assembly by lifting it up and out from the dispenser face.
4. Remove the Ice Chute Assembly base by removing the four
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5. 3UHSDUHWKH&OHDQLQJ6ROXWLRQ
 6RDNWKH,FH&KXWH$VVHPEO\LQWKHVROXWLRQ
 Rinse and dry the Ice Chute Assembly thoroughly.
 Reinstall the Ice Chute Assembly.
 5HLQVWDOO0HUFKDQGLVHUDQG6SODVK3ODWH
10. Reconnect power to the dispenser.
It is recommended to perform this procedure monthly,
or more often if desired. Use the cleaning solution
described above. An alternate solution of one part
water to one part vinegar may be used to remove
water spots and calcium deposits.
NOTE Always remove the ice chute lever before removing
the splash plate.
NOTE
TROUBLESHOOTING
TROUBLE CAUSE REMEDY
Push chute; no response. 1. 'LVSHQVHUQRWFRQQHFWHGWRSRZHUVRXUFH
 :LULQJKDUQHVVQRWSOXJJHGLQ
 PC board defective.
4. Malfunctioning power supply.
1. Connect dispenser to power source.
 Plug in wiring harness.
 Replace PC board.
4. Check voltage to power supply. Check
fuses.
Push chute, ice door opens but
motor does not run.
1. :LULQJKDUQHVVQRWSOXJJHGLQ
 PC board defective.
 Motor defective.
1. Plug in wiring harness.
 Replace PC board.
 Replace motor.
Push chute, motor runs but ice
door does not open.
1. 6ROHQRLGQRWFRQQHFWHGWR3&ERDUG
 6ROHQRLGGHIHFWLYH
 PC board defective.
1. Connect solenoid to PC board.
 Replace solenoid.
 Replace PC board.
Push chute, ice door opens,
motor runs, but ice does not
dispense, or ice is of poor
TXDOLW\
1. 'LVSHQVHULVRXWRILFH
 Agitator pin is missing or damaged.
 3RRULFHTXDOLW\
4. Key not installed on agitation shaft.
1. Fill dispenser with ice.
 Replace agitator pin.
 6HUYLFHLFHPDFKLQH
4. Install key on agitation shaft.
:DWHULQLFHELQ 1. Coldplate drain is obstructed. 1. Remove splash plate and drip tray to
obtain access to drain tubes and clear
accordingly.
:DWHUOHDNDJHDURXQGZDWHU
spigot.
1. 'DPDJHGRULPSURSHUO\LQVWDOOHGRULQJV 1. If damaged, replace. If improperly installed,
DGMXVW
Miscellaneous leakage. 1. Gap between parts.
 'DPDJHGRULPSURSHUO\LQVWDOOHGRULQJV
1. Tighten appropriate retaining screws.
 5HSODFHRUDGMXVWDSSURSULDWHRULQJV

7
Automatic Agitation and Low Ice Alarm Control
 (DFK6HULHVLFHEHYHUDJHGLVSHQVHULVHTXLSSHGZLWKDXWRPDWLFDJLWDWLRQIRUWKHLFHELQ7KHXQLWLVVKLSSHGZLWK
 WLPLQJVHWDWWZRVHFRQGV21HYHU\PLQXWHV5HIHUULQJWRWKHWDEOHVRQWKHZLULQJGLDJUDPORFDWHGRQQH[WSDJH
 DQGDႈ[HGWRWKHHOHFWULFDOER[FRYHUWKHDXWRPDWLFDJLWDWLRQWLPLQJFDQEHFKDQJHGDVIROORZV$VHWRI',3VZLWFKHV
is provided to control the timing and low ice control. Dispensers using pellet ice must have the automatic agitation
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NOTE
DIP# DESCRIPTION
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position.
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',3 1. 7KHVHVZLWFKHVFRQWUROWKH2))WLPHIRUDXWRPDWLFDJLWDWLRQ%\UHIHUULQJWRWKHWDEOHDQGVHWWLQJWKHVZLWFKHV
DVVKRZQ2))WLPHVIURPPLQXWHVWRPLQXWHVLQPLQXWHLQFUHPHQWVFDQEHREWDLQHG(;$03/(
)RUPLQXWH2))WLPHVZLWFKVKRXOGEHLQWKH2))SRVLWLRQVZLWFKVKRXOGEHLQWKH21SRVLWLRQVZLWFK
VKRXOGEHLQWKH2))SRVLWLRQDQGVZLWFKVKRXOGEHLQWKH2))SRVLWLRQ7KHXQLWLVVKLSSHGZLWKPLQXWH
2))WLPH
 7RWXUQWKHDJLWDWLRQFRPSOHWHO\RႇVHWVZLWFKHVWKURXJKDOO2))
Switch Number Agitation O Time
5678
OOOO No Agitation
OOO;10 Minutes
OO;O0LQXWHV
OO;; 0LQXWHV
O;OO 40 Minutes
O;O;50 Minutes
O;;O0LQXWHV
O;;; 0LQXWHV
;OOO 0LQXWHV
;OO;0LQXWHV
;O;O100 Minutes
;O;; 110 Minutes
;;OO 0LQXWHV
;;O;0LQXWHV
;;;O140 Minutes
;;;; 150 Minutes
Switch # Agitation On Time
34
OO 6HFRQG
O;6HFRQGV
;O6HFRQGV
;; 6HFRQGV
Cube Ice Setting:
$JLWDWLRQ2Q7LPH6HFRQGV
$JLWDWLRQ2ႇ7LPH0LQXWHV
Pellet Ice Setting:
$JLWDWLRQ2Q7LPH6HFRQGV
$JLWDWLRQ2ႇ7LPH0LQXWHV
Switch 1: ³/RZ,FH´/(',QGLFDWRU
Switch 2: ³/RZ,FH´$ODUP
Switch 3-4: $JLWDWLRQ2Q7LPH
Switch 5-8: $JLWDWLRQ2ႇ7LPH
Up = 2Q
Down = 2ႇ
Key
; 2Q
O 2ႇ
51342
ON
876

8
Final Assembly - ID 4400 Cubed Ice
ILLUSTRATIONS & PART LISTINGS
Item Part No. Description
   :KHHO6KURXG,%'
   :KHHO6KURXG$VV\,%'0RG 
 921/<
   5HWDLQHU58(6
   $JLWDWRU$VV\+(;,%'9
   $JLWDWRU$VV\,%'92QO\
   3LQ$JLWDWRU,%'6LQJOH5HWDLQHU
   'LVSHQVLQJ:KHHO$VV\+(;,%'
   9
   'LVSHQVLQJ:KHHO$VV\,%'
   92QO\
10
1
9
11
12
13
15
14
8
9
NOTE:
TO ADJUST ICE FLOW
REGULATOR, SEE PAGE 4
(230 VOLT ONLY)
7
6
3
4
2
5
1
   /LG%DFN,%'5RXQG
   /LG)URQW,%'5RXQG
   0HUFKDQGLVHU$VV\,%',QFK5G
   :LUH&OLS$GKHVLYH
   'UDLQ6SLGHU,%'
   &OLS&RUG
   /DPS,QFK:7
   3ODWH6SODVK,%',QFK:LGH
  63 'ULS7UD\$VV\,%',QFK:LGH
   &DS3URWHFWLYH9LQ\O9&

9
Item Part No. Description
   *URPPHW5XEEHU*
   5HWDLQHU3LQ$JLWDWRU,%'
   1XJJHW,FH/LQHU%LQ,%'
   $JLWDWRU$VV\+HOLFDO,&+H[
   ([WHQVLRQ$VV\´,%'
   )RDPHG&RYHU6FRWV+RVKL
Pellet Ice
   $GDSWHU0HFK%LQ6WDW6FRWV
   'LVSHQVLQJ:KHHO$VV\
 3HOOHW,FH+H[
   6KLHOG1XJJHW,FH,%'
Pellet Ice Dispenser Sub-Assembly Conversion Kit, IBD22, PN: 82-3955
7
1
1
1
2
5
4
9
3
8
6
LABEL FOR HOSHIZAKI
ICE MAKER (TO FRONT
OF DISPENSER)
ATTACH HERE
FOR HOSHIZAKI
ATTACH HERE
FOR SCOTSMAN
ADAPTER,
MECHANICAL
BIN STAT
LABEL FOR SCOTSMAN
ICE MAKER (TO FRONT
OF DISPENSER)
The Pellet Ice Components listed below are to be used ONLY in conjunction with Nugget, Cubelet, or Chewblet ice.
LANCERPDNHVQRZDUUDQW\RIDQ\NLQGZLWKUHJDUGWRWKHVHFRPSRQHQWVEHLQJXVHGZLWKDQ\RWKHUNLQGRILFH
F ATTENTION

10
To prevent possible harm to the environment from improper disposal, recycle the unit
E\ORFDWLQJDQDXWKRUL]HGUHF\FOHURUFRQWDFWWKHUHWDLOHUZKHUHWKHSURGXFWZDV
purchased. Comply with local regulations regarding disposal of the refrigerant and
insulation.
Dispenser Disposal
T&S Water Valve Assembly

11
GREEN
WHITE
BLUE
YEL
RED
WHITE
BLACK
RED
BLACK
WHITE
BLACK BLACK
BLACK BLACK
BLACK
BLACK
WHITE
BLACK
BLACK
WHITE
WHITE
BLACK
BLACK
BLACK
WHITE
BLACK
WHITE
DISPENSE
SWITCH
BLACK
RED
VALVE
SOLENOID
J7
J3
RED
BLUE
BLACK
WHITE
WHITE
BLACK
FRONT
FRONT
BACK
BACK
J6J5J4
J8
J1
J2
ICE
DOOR
TRAP
ALARM
LOW
ICE
LIGHT
ICE
LOW
5876
ON
1342
NOTE:
PREMIX DISPENSERS
NOT USED ON
ELECTRICAL BOX BOUNDARY
LOW ICE SENSOR LOW ICE SENSOR
EMITTER
DETECTOR
MOTOR
Wiring Diagram - 115 Volt / 60 Hz
GREEN
WHITE
BLACK
BLACK
WHITE
BLACK
BLUE
BLACK
RED
RED
YEL
BLACK
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
WHITE
WHITE
BLACK
SWITCH
DISPENSE
J3
SOLENOID
J7
BLUE
WHITE
BLACK
RED
RED
BLACK
BLACK
WHITE
VALVE
BLUE
BLUE
RED
RED
ICE
J6J5
J4
J8
J1
J2
DOOR
TRAP
LIGHT
ICE
LOW
ALARM
LOW
ICE
ON
62431578
ELECTRICAL BOX BOUNDARY
DETECTOR
MOTOR
EMITTER
LOW ICE SENSOR
NOTE: NOT USED ON
PREMIX DISPENSERS
Wiring Diagram - 230 Volt / 50 Hz

Lancer Corp.

7HFKQLFDO6XSSRUW:DUUDQW\
[email protected]
lancercorp.com