Landoll 3210 Series User manual

MODEL 3210 SERIES
MULCHER
OPERATOR’S MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
[phone]
F-340-1106 11/06

MODEL 3210 SERIES
MULCHER
OPERATOR’S MANUAL
PURCHASED FROM: DATE / /
ADDRESS:
PHONE NO.: SERIAL NO.:
i

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE NO.
1 INTRODUCTION 1-1
2 STANDARD SPECIFICATIONS 2-1
3 ASSEMBLY INSTRUCTIONS 3-1
3-1 ASSEMBLY - SAFETY ................................3-1
3-2 AFTER ASSEMBLY - SAFETY...........................3-3
3-3 ASSEMBLY INSTRUCTIONS ............................3-3
3-4 ROLLER GANG, TRANSPORT AXLE, AND
FRAME ASSEMBLY - 10’ - 15’ MODELS ...................3-7
3-5 MAIN FRAME ASSEMBLY - 18’ MODEL ...................3-9
3-6 TOOTH BAR ASSEMBLY - 10’ - 15’ MODELS ..............3-10
3-7 TOOTH BAR ASSEMBLY - 18’ MODELS ..................3-11
3-8 TONGUE ASSEMBLY - 10’ MODEL ......................3-12
3-9 TONGUE ASSEMBLY - 12’ MODEL ......................3-13
3-10 TONGUE ASSEMBLY - 13’ - 15’ MODELS .................3-14
3-11 TRANSPORT LEVELER - 18’ MODEL ....................3-15
3-12 LINKAGE ASSEMBLY - 10’ - 15’ MODELS ................3-16
3-13 HYDRAULIC ASSEMBLY..............................3-17
3-14 TRANSPORT LOCK - 10’ - 15’ MODELS ..................3-18
3-15 ELECTRICAL INSTALLATION ..........................3-22
3-16 TRANSPORT CHAIN .................................3-23
3-17 INDEPENDENT HYDRAULIC TOOTH CONTROL
- 10’ MODEL (OPTIONAL) .............................3-23
3-18 INDEPENDENT HYDRAULIC TOOTH CONTROL
- 12’ - 15’ MODELS (OPTIONAL) ........................3-24
3-19 INDEPENDENT TOOTH CONTROL - 18’ MODEL (OPTIONAL) . . 3-25
3-20 SCRAPERS (OPTIONAL)..............................3-26
3-21 REAR HITCH - 10’ - 15’ MODELS (OPTIONAL) .............3-27
3-22 LAND LEVELER - 10’ - 15’ MODELS (OPTIONAL) ...........3-28
3-23 LAND LEVELER - 18’ MODEL (OPTIONAL) ................3-29
3-24 WEED WIPER (OPTIONAL) ............................3-30
ii

4 OPERATION AND MAINTENANCE 4-1
4-1 DECALS ...........................................4-5
4-2 TRACTOR REQUIREMENTS ............................4-5
4-3 TRACTOR PREPARATION .............................4-6
4-4 MULCHER PREPARATION .............................4-6
4-5 ATTACHING TO TRACTOR .............................4-7
4-6 UNHITCHING FROM TRACTOR..........................4-7
4-7 FIELD OPERATION...................................4-8
4-8 HITCH ADJUSTMENT .................................4-8
4-9 AUTOMATIC TRANSPORT LOCK ........................4-9
4-10 ROLLERS .........................................4-10
4-11 SCRAPERS........................................4-10
4-12 SPRING TINE DEPTH ADJUSTMENT.....................4-11
4-13 TINE BAR RETAINER PLACEMENT .....................4-11
4-14 SPRING TINE ROTATIONAL ADJUSTMENT ...............4-12
4-15 ELECTRICAL SYSTEM AND REFLECTORS................4-13
4-16 SPRING TINES .....................................4-13
4-17 TRANSPORTING THE MULCHER .......................4-14
4-18 GENERAL MAINTENANCE ............................4-14
4-19 LUBRICATION .....................................4-15
5 TROUBLESHOOTING GUIDE 5-1
iii

SAFETY PRECAUTIONS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU
TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES
THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR
DEATH.
DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI-
CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
iv

1INTRODUCTION
The Landoll 3210 Series Mulcher is a quality product designed to give years of trouble free perform-
ance. By following each section of this manual, your system will perform as designed for you and your op-
eration.
SECTION 1 gives basic instructions on the use of this manual.
SECTION 2 gives product specifications. These specifications supply lengths and measures for your
equipment. A Standard Bolt Torque Table is provided to give guidelines for bolt torques
to be used when servicing this product.
SECTION 3 contains assembly instructions for your 3210 Series Mulcher. When these procedures
are correctly followed, your equipment should provide you years of trouble-free opera-
tion and service.
SECTION 4 instructs how to operate your equipment before using it, and describes adjustments
needed. It also gives practical advice for the care and maintenance of your Landoll
equipment. Drawings in this section locate adjustment points on the equipment.
NOTE: IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED, THE
WARRANTY IS VOID. IF YOU HAVE ANY QUESTIONS CONTACT:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
or phone:
[phone] or
[phone]
or FAX:
[phone]
SECTION 5 is a troubleshooting guide to aid in diagnosing and solving problems with the equip-
ment.
PARTS LIST is a separate manual showing the various assemblies, subassemblies, and systems.
Refer to that manual when ordering Landoll replacement parts. Order parts from your
Landoll dealer.
WARRANTY The Warranty Registration form is included with the product documents. Fill it out and
mail it within 15 days of purchase. The Warranty is printed inside the front cover.
NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR
LANDOLL EQUIPMENT CAN VOID YOUR WARRANTY.
COMMENTS Address comments or questions regarding this publication to:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
ATTENTION: PUBLICATIONS -DEPT. 55
1-1

2STANDARD SPECIFICATIONS
MACHINE TYPE ROLLING
WIDTH
TRANSPORT
WIDTH
ROLLER
QTY. PER
MACHINE
DRAWBAR
HP
APPROXIMATE
WEIGHT (Lbs.)
Machine w/ 17” Smooth Rollers
Front and Rear
10’-1” 10’-7” 56 50 4,048
12’-2” 12’-10” 68 60 5,000
13’-2” 13’-10” 72 65 5,300
14’-2” 14’-10” 78 70 5,535
15’-3” 15’-11” 84 75 5,790
18’-2” 18’-7” 100 90 7,170
Machine w/ 19” Smooth Rollers
Front and Rear
10’-1” 10’-7” 56 50 4,475
12’-2” 12’-10” 68 60 5,530
13’-2” 13’-10” 72 65 5,862
14’-2” 14’-10” 78 70 6,144
15’-3” 15’-11” 84 75 6,445
18’-2” 18’-7” 100 90 7,570
Machine w/ 17” Crowfoot
Rollers Front and 17” Smooth
Rollers Rear
10’-1” 10’-7” 19C/28S 50 3,824
12’-2” 12’-10” 22C/34S 60 4,758
13’-2” 13’-10” 24C/36S 65 5,093
14’-2” 14’-10” 25C/39S 70 5,267
15’-3” 15’-11” 28C/42S 75 5,550
18’-2” 18’-7” 35C/50S 90 6,970
Machine w/ 17” Crowfoot
Rollers Front and Rear
10’-1” 10’-7” 38 50 3,613
12’-2” 12’-10” 44 60 4,433
13’-2” 13’-10” 48 65 4,782
14’-2” 14’-10” 50 70 4,900
15’-3” 15’-11” 56 75 5,203
18’-2” 18’-7” 70 90 6,638
Machine w/ 20” Crowfoot
Rollers Front and 19” Smooth
Rollers Rear
10’-1” 10’-7” 19C/28S 50 4,256
12’-2” 12’-10” 22C/34S 60 5,295
13’-2” 13’-10” 24C/36S 65 5,662
14’-2” 14’-10” 25C/39S 70 5,883
15’-3” 15’-11” 28C/42S 75 6,210
18’-2” 18’-7” 35C/50S 90 7,270
Machine w/ 20” Crowfoot
Rollers Front and Rear
10’-1” 10’-7” 38 50 4,040
12’-2” 12’-10” 44 60 4,963
13’-2” 13’-10” 48 65 5,344
14’-2” 14’-10” 50 70 5,509
15’-3” 15’-11” 56 75 5,858
18’-2” 18’-7” 70 90 6,838
Options - Looped “C” Tines or Danish Vibrating Tines (with 2-1/2” shovels), Front Scraper Kit, Land Leveler Kit,
Weed Wiper Kit, Hydraulic Tooth Control, Rear Hitch
2-1

2-2
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC
Size
SAE Grade
2
SAE Grade
5
SAE Grade
8
UNF
Size
SAE Grade
2
SAE Grade
5
SAE Grade
8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal
Thread
Diameter
mm
Standard Torque Nominal
Thread
Diameter
mm
Standard Torque
Newton-
Meters
Foot-
Pounds
Newton-
Meters
Foot-
Pounds
610 [14] 7 [10] 20 385 [450] 290 [335]
716 [22] 12 [16] 24 670 [775] 500 [625]
823 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]
Table 2-1 General Torque Specifications