Landoll 600A Series User manual

MODEL 600A SERIES
SEMITRAILER
OPERATOR’S MANUAL
1900 North Street
Marysville, KS 66508
[phone]
F-266-798 7/98

WARRANTY
MANUFACTURER’S GUARANTEE POLICY
LANDOLL CORPORATION WARRANTY
LANDOLL warrants each new and unused LANDOLL machine, when
properly assembled, adjusted, and operated, to be free of defects in
material and workmanship, in normal use and when properly serviced,
for a period of twelve (12) months after date of delivery by the Dealer to
the original retail purchaser. LANDOLL shall repair or replace, at its op-
tion, freight on board (f.o.b.) at its factory or designated DEALER loca-
tion, any part or parts of such new and unused machine which shall
have been reported in writing to LANDOLL within thirty (30) days from
date of failure thereof and which LANDOLL inspection shall disclose to
have been defective. Defective parts must be returned to the LANDOLL
factory, freight prepaid. LANDOLL will not be liable for labor, transpor-
tation, or any other charges resulting from replacement of a defective
part. This warranty is void if any part not supplied by LANDOLL is used
in assembly or repair, or if the machine has been altered, abused, or
neglected. LANDOLL repair parts are warranted for ninety (90) days
from date of replacement or for the unexpired warranty period of the
applicable LANDOLL machine, whichever period is longer. LANDOLL
makes no warranty, whatsoever, as to purchased component parts and
other trade accessories, except to the extent that such items are war-
ranted by the manufacturer thereof. THIS WARRANTY IS EXCLUSIVE
AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED,
IMPLIED, OR STATUTORY (INCLUDING WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR PURPOSE), AND LANDOLL SHALL NOT BE
LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND
ON ACCOUNT OF ANY LANDOLL PRODUCT.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE
THIS WARRANTY, VERBALLY OR IN WRITING, OR GRANT ANY OTHER
WARRANTY.
LANDOLL CORPORATION, WHOSE POLICY IS ONE OF CONTINUOUS
IMPROVEMENT, RESERVES THE RIGHT TO MAKE CHANGES WITHOUT
OBLIGATION TO MODIFY PREVIOUSLY PRODUCED EQUIPMENT.

MODEL 600A SERIES
SEMITRAILER
OPERATOR’S MANUAL
PURCHASED FROM: DATE / /
ADDRESS:
PHONE NO.: SERIAL NO.:
i

REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could
cause injury or death, you should immediately inform the National Highway Traffic
Safety Administration (NHTSA) in addition to notifying Landoll Manufacturing.
If NHTSA receives similar complaints, it may open an investigation, and if it
finds that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NHTSA cannot become involved in individual prob-
lems between you, your dealer, or Landoll Manufacturing.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-
424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S. Depart-
ment of Transportation, Washington, D.C. 20590. You can also obtain other infor-
mation about motor vehicle safety from the Hotline.
In the event of a defect or problem with your LANDOLL equipment, please notify
LANDOLL CORPORATION:
LANDOLL CORPORATION
SALES AND SERVICE
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
OR PHONE:
1-800-HAULOLL
(1-800-428-5655)
FAX NO.: [phone]
FOR REPLACEMENT PARTS:
[phone]
1-800-423-4320
FAX NO.: [phone]
ii

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE NO.
1 INTRODUCTION ........................................1-1
2 STANDARD SPECIFICATIONS .............................2-1
3 OPERATING INSTRUCTIONS ..............................3-1
3-1 GENERAL ...........................................3-1
3-2 PRE-COUPLING OF SEMITRAILER AND TRACTOR ...........3-3
3-3 COUPLING OF THE TRACTOR TO THE SEMITRAILER ........3-4
3-4 CONNECTING TRACTOR SERVICES TO THE SEMITRAILER ....3-4
3-5 TRACTOR AND SEMITRAILER CHECK-OUT .................3-5
3-6 TOWING THE SEMITRAILER .............................3-7
3-7 PARKING THE TRAILER ................................3-8
3-8 UNCOUPLING TOWING VEHICLE FROM SEMITRAILER ........3-9
3-9 TRAILER TILT LEVER ..................................3-9
3-10 AXLE CONTROL LEVER ...............................3-10
3-11 SWINGOUT OUTRIGGER PLATFORM EXTENSION SET-UP
(OPTIONAL).........................................3-10
3-12 PULL OUT EXTENSIONS ...............................3-11
3-13 LOADING PROCEDURE................................3-12
3-14 UNLOADING PROCEDURE .............................3-15
3-15 WORK LIGHT (OPTIONAL) .............................3-17
3-16 WINCH CONTROLS ...................................3-17
3-17 DOCK LEVELER CONTROL OPERATION (OPTIONAL) ........3-19
3-18 HYDRAULIC POWER SUPPLY ENGINE OPERATION
(OPTIONAL).........................................3-22
3-19 AIR RIDE OPERATION.................................3-23
3-20 BULKHEAD (OPTIONAL) ...............................3-24
3-21 REMOTE CONTROL (OPTIONAL) ........................3-25
3-22 REAR IMPACT GUARD SYSTEM .........................3-27
3-23 ANTI-LOCK BRAKE SYSTEM (ABS) ......................3-27
3-24 COLD WEATHER OPERATION ..........................3-28
3-25 HOT WEATHER OPERATION............................3-28
4 MAINTENANCE AND LUBRICATION ........................4-1
4-1 MAINTENANCE SCHEDULE .............................4-1
4-2 MAINTENANCE PROCEDURES ...........................4-3
4-3 GOOSENECK, FRAME, AND DECK ........................4-6
4-4 HYDRAULIC SYSTEM ..................................4-7
4-5 ELECTRICAL SYSTEM.................................4-11
4-6 SUSPENSION MAINTENANCE ...........................4-11
4-7 ALIGNMENT ........................................4-15
4-8 BRAKE SYSTEM MAINTENANCE ........................4-18
4-9 HUB AND DRUM MAINTENANCE ........................4-24
4-10 WHEEL BEARING LUBRICATION AND ADJUSTMENT.........4-28
4-11 TIRE MAINTENANCE ..................................4-29
4-12 WINCHES ..........................................4-32
4-13 DOCK LEVELERS ....................................4-32
4-14 CRANK LANDING GEAR ...............................4-34
5 TROUBLESHOOTING....................................5-1
iii

SAFETY PRECAUTIONS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU
TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES
THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR
DEATH.
DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI-
CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.
iv

1INTRODUCTION
This manual provides operating, servicing, and maintenance instructions, for Model 600A semitrailer,
manufactured by Landoll Corporation, Marysville, Kansas 66508.
SECTION 1 gives basic instructions on the use of this manual.
SECTION 2 gives specifications for the trailer, including measurements and component speci-
fications. A Standard Bolt Torque Table is provided to give guidelines for bolt
torques to be used when servicing this product.
SECTION 3 gives instructions for the proper operation of the equipment.
SECTION 4 gives general maintenance procedures, a maintenance schedule, and a lubrication
schedule. Improper maintenance will void your warranty.
IF YOU HAVE ANY QUESTIONS CONTACT:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
or phone:
[phone] or
[phone]
or FAX:
[phone]
SECTION 5 is a troubleshooting guide to aid in diagnosing and solving problems with the
trailer.
PARTS LIST is a separate manual showing the various assemblies, subassemblies, and sys-
tems. Refer to that manual when ordering Landoll replacement parts. Order parts
from your Landoll dealer.
WARRANTY The Warranty Registration form is located with the product documents. Fill it out
and mail it within 15 days of purchase. The Warranty is printed inside the front
cover.
NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR
LANDOLL MACHINE CAN VOID YOUR WARRANTY.
COMMENTS Address comments or questions regarding this publication to:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
ATTENTION: PUBLICATIONS - DEPT. 55
1-1

STANDARD SPECIFICATIONS
CAPACITY*:
TANDEM AXLE:.....................................60,000 LB. DISTRIBUTED
STANDARD FRAME DESIGN ............40,000 LB. CONCENTRATED IN 10’
OPTIONAL FORKLIFT PACKAGE..........50,000 LB. CONCENTRATED IN 10’
TRIPLE AXLE: .....................................100,000 LB. DISTRIBUTED
STANDARD FRAME DESIGN ............70,000 LB. CONCENTRATED IN 16’
SWING OUT OVERWIDTHS AND PULL OUT EXTENSION MAXIMUM CAPACITY IS ONE HALF FRAME
CAPACITY LISTED ABOVE.
GOOSENECK: .................................................... HYDRAULIC TILT
KING PIN SETTING: ...........................................................21"
UNDERCARRIAGE TRAVEL: ...................................................17’-8"
GROUND LOAD ANGLE:
LOW LOAD ANGLE ..................................................6.5°
MAXIMUM TILT ANGLE ................................................15°
DOCK LEVELER CAPACITY: ...............................................40,000 LB.
............................................................60,000 LB.
HYDRAULIC HOOKUP:
QUICK COUPLERS ...................................................3/4"
MAXIMUM OPERATING PRESSURE ..................................2500 PSI
OPERATING FLOW ...............................................17GPM
ELECTRICAL HOOKUP:...........................................7-WAY CONNECTOR
AIR HOOK UP: .......................................................GLAD HANDS
SPECIFIC BOLT TORQUES
AIR RIDE SUSPENSION:
EQUALIZER BEAM PIVOT AND ADAPTER BOLTS ....................800FT.-LBS.
SHOCK ABSORBER MOUNTING .................................150FT.-LBS.
AIR SPRING MOUNTING: 1/2" ....................................35FT.-LBS.
3/4" ....................................35FT.-LBS.
FOUR SPRING SUSPENSION:
AXLE CLAMP U-BOLTS........................................ 300FT.-LBS.
EQUALIZER BEAM PIVOT BOLT ..............................480-500 FT.-LBS.
TORQUE ARM BOLT ..........................................250FT.-LBS.
TORQUE ARM CLAMP NUTS .....................................60FT.-LBS.
WHEEL FASTENERS - ALL MODELS:
OUTER SPINDLE NUTS .....................................250-400 FT.-LBS.
PILOT WHEEL NUTS .......................................450-500 FT.-LBS.
DISK WHEEL INNER WHEEL NUTS ........................... 450-500 FT.-LBS.
DISK WHEEL OUTER WHEEL NUTS ...........................450-500 FT.-LBS.
SPOKE WHEEL NUTS ......................................200-250 FT.-LBS.
* CAPACITY RATINGS ARE FRAME CAPACITIES ONLY. ACTUAL LOAD CAPACITIES MAY BE RE-
STRICTED BY FACTORS SUCH AS GROSS AXLE WEIGHT RATINGS (GAWR) OR STATE AND FED-
ERAL REGULATIONS.
2-1

2-2
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC
Size SAE Grade
2
SAE
Grade
5
SAE
Grade
8
UNF
Size SAE Grade
2
SAE
Grade
5
SAE
Grade
8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL C 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal
Thread
Diameter
mm
Standard Torque Nominal
Thread
Diameter
mm
Standard Torque
Newton-
Meters Foot- Pounds Newton- Meters Foot- Pounds
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]
Table 2-1 General Torque Specifications