Landoll 600C Series User manual

MODEL 600C SERIES
SEMITRAILER
OPERATOR’S MANUAL
1900 North Street
Marysville, KS 66508
[phone]
F-477-0808 08/08

MODEL 600C SERIES
SEMITRAILER
OPERATOR’S MANUAL
PURCHASED FROM: DATE / /
ADDRESS:
PHONE NO.: SERIAL NO.:
i

REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash or could
cause injury or death, you should immediately inform the National Highway Traffic
Safety Administration (NHTSA) in addition to notifying Landoll Manufacturing.
If NHTSA receives similar complaints, it may open an investigation, and if it
finds that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NHTSA cannot become involved in individual prob-
lems between you, your dealer, or Landoll Manufacturing.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-
424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S. Depart-
ment of Transportation, Washington, D.C. 20590. You can also obtain other infor-
mation about motor vehicle safety from the Hotline.
In the event of a defect or problem with your LANDOLL equipment, please notify
LANDOLL CORPORATION:
LANDOLL CORPORATION
SALES AND SERVICE
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
OR PHONE:
1-800-HAULOLL
(1-800-428-5655)
FAX NO.: [phone]
FOR REPLACEMENT PARTS:
[phone]
1-800-423-4320
FAX NO.: [phone]
ii

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE NO.
1 INTRODUCTION .......................................1-1
2 STANDARD SPECIFICATIONS.............................2-1
3 OPERATING INSTRUCTIONS..............................3-1
3-1 GENERAL ...........................................3-1
3-2 PRE-COUPLING OF SEMITRAILER AND TRACTOR ...........3-3
3-3 COUPLING OF THE TRACTOR TO THE SEMITRAILER ........3-4
3-4 CONNECTING TRACTOR SERVICES TO THE SEMITRAILER.....3-4
3-5 TRACTOR AND SEMITRAILER CHECK-OUT .................3-5
3-6 TOWING THE SEMITRAILER .............................3-7
3-7 PARKING THE TRAILER ................................3-8
3-8 UNCOUPLING TOWING VEHICLE FROM SEMITRAILER ........3-9
3-9 TRAILER TILT LEVER ..................................3-9
3-10 AXLE CONTROL LEVER ...............................3-10
3-11 SWINGOUT OUTRIGGER PLATFORM EXTENSION SET-UP
(OPTION)...........................................3-10
3-12 PULL OUT EXTENSIONS...............................3-11
3-13 LOADING PROCEDURE ...............................3-12
3-14 UNLOADING PROCEDURE .............................3-15
3-15 WORK LIGHT (OPTIONAL) .............................3-17
3-16 WINCH CONTROLS...................................3-17
3-17 DOCK LEVELER CONTROL OPERATION (OPTION) ..........3-19
3-18 HYDRAULIC POWER SUPPLY ENGINE OPERATION (OPTION) . . 3-22
3-19 AIR RIDE OPERATION ................................3-23
3-20 BULKHEAD (OPTION) .................................3-24
3-21 REMOTE CONTROL (OPTION) ..........................3-25
3-22 REAR IMPACT GUARD SYSTEM .........................3-27
3-23 ANTI-LOCK BRAKE SYSTEM (ABS) ......................3-28
3-24 COLD WEATHER OPERATION ..........................3-29
3-25 HOT WEATHER OPERATION ...........................3-29
4 MAINTENANCE AND LUBRICATION ........................4-1
4-1 MAINTENANCE SCHEDULE .............................4-1
4-2 MAINTENANCE PROCEDURES ...........................4-5
4-3 GOOSENECK, FRAME, AND DECK ........................4-8
4-4 HYDRAULIC SYSTEM ..................................4-9
4-5 ELECTRICAL SYSTEM ................................4-13
4-6 SUSPENSION MAINTENANCE...........................4-13
4-7 ALIGNMENT ........................................4-17
4-8 BRAKE SYSTEM MAINTENANCE ........................4-20
4-9 HUB AND DRUM MAINTENANCE ........................4-27
4-10 WHEEL BEARING LUBRICATION AND ADJUSTMENT.........4-29
4-11 TIRE MAINTENANCE..................................4-30
4-12 WINCHES ..........................................4-32
4-13 DOCK LEVELERS ....................................4-32
4-14 CRANK LANDING GEAR ...............................4-34
5 TROUBLESHOOTING ...................................5-1
iii

iv
SAFETY PRECAUTIONS
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU
TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES
THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR
DEATH.
DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR
SERIOUS INJURY.
CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA-
TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR
MODERATE INJURY.
CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI-
CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE.

1INTRODUCTION
This manual provides operating, servicing, and maintenance instructions, for Model 600C semitrailer,
manufactured by Landoll Corporation, Marysville, Kansas 66508.
SECTION 1 gives basic instructions on the use of this manual.
SECTION 2 gives specifications for the trailer, including measurements and component speci-
fications. A Standard Bolt Torque Table is provided to give guidelines for bolt
torques to be used when servicing this product.
SECTION 3 gives instructions for the proper operation of the equipment.
SECTION 4 gives general maintenance procedures, a maintenance schedule, and a lubrication
schedule. Improper maintenance will void your warranty.
IF YOU HAVE ANY QUESTIONS CONTACT:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
or phone:
[phone] or
[phone]
or FAX:
[phone]
SECTION 5 is a troubleshooting guide to aid in diagnosing and solving problems with the
trailer.
PARTS LIST is a separate manual showing the various assemblies, subassemblies, and sys-
tems. Refer to that manual when ordering Landoll replacement parts. Order parts
from your Landoll dealer.
WARRANTY The Warranty Registration form is located with the product documents. Fill it out
and mail it within 15 days of purchase. The Warranty is printed inside the front
cover.
NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR
LANDOLL MACHINE CAN VOID YOUR WARRANTY.
COMMENTS Address comments or questions regarding this publication to:
LANDOLL CORPORATION
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
ATTENTION: PUBLICATIONS - DEPT. 55
1-1

2STANDARD SPECIFICATIONS
CAPACITY*:
TANDEM AXLE: .....................................70,000 LB. DISTRIBUTED
STANDARD FRAME DESIGN (660 MODEL) . . 50,000 LB. CONCENTRATED IN 10’
STANDARD FRAME DESIGN (670 MODEL) . . 40,000 LB. CONCENTRATED IN 10’
TRIPLE AXLE: .....................................100,000 LB. DISTRIBUTED
STANDARD FRAME DESIGN (610 MODEL) . . 70,000 LB. CONCENTRATED IN 16’
SWING OUT OVERWIDTHS AND PULL OUT EXTENSION MAXIMUM CAPACITY IS ONE HALF FRAME
CAPACITY LISTED ABOVE.
GOOSENECK:..................................................... HYDRAULIC TILT
KING PIN SETTING: ...........................................................21"
UNDERCARRIAGE TRAVEL: ...................................................17’-8"
GROUND LOAD ANGLE:
LOW LOAD ANGLE ...................................................6.5°
MAXIMUM TILT ANGLE ................................................15°
DOCK LEVELER CAPACITY: .........................................1PAIR 62,000 LB.
............................................2PAIR 62,000 LB. (124,000 LB.)
HYDRAULIC HOOKUP:
QUICK COUPLERS ................................FLAT FACE 3/4" BODY SIZE
MAXIMUM OPERATING PRESSURE ..................................2500 PSI
OPERATING FLOW ................................................17GPM
ELECTRICAL HOOKUP: ...........................................7-WAY CONNECTOR
AIR HOOK UP: ..........................................COLOR CODED GLAD HANDS
SPECIFIC BOLT TORQUES
AIR RIDE SUSPENSION:
EQUALIZER BEAM PIVOT AND ADAPTER BOLTS
DESIGNATED W/ NEWAY ON BOLT HEAD .......................800FT.-LBS.
DESIGNATED W/ HOLLAND NEWAY ON BOLT HEAD ..............550FT.-LBS.
SHOCK ABSORBER MOUNTING ..................................150FT.-LBS.
AIR SPRING MOUNTING: 1/2" .....................................35FT.-LBS.
3/4" .....................................35FT.-LBS.
WHEEL FASTENERS - ALL MODELS:
OUTER SPINDLE NUTS .....................................250-400 FT.-LBS.
PILOT WHEEL NUTS........................................450-500 FT.-LBS.
* CAPACITY RATINGS ARE FRAME CAPACITIES ONLY. ACTUAL LOAD CAPACITIES MAY BE RE-
STRICTED BY FACTORS SUCH AS GROSS AXLE WEIGHT RATINGS (GAWR) OR STATE AND FED-
ERAL REGULATIONS.
2-1

2-2
LANDOLL CORPORATION
GENERAL TORQUE SPECIFICATIONS (REV. 4/97)
THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED
ON PROCESS OR DRAWING.
ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED
CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER.
THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
TORQUE IS SPECIFIED IN FOOT POUNDS
UNC
Size SAE Grade
2
SAE
Grade
5
SAE
Grade
8
UNF
Size SAE Grade
2
SAE
Grade
5
SAE
Grade
8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1/1-2-6 650 [812] 1460 [1825] 2360 [2950] 1/1-2-12 730 [912] 1640 [2050] 2660 [3325]
METRIC
COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE
COATED, ROCKWELL “C” 38-45.
USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS.
Nominal
Thread
Diameter
mm
Standard Torque Nominal
Thread
Diameter
mm
Standard Torque
Newton-
Meters Foot- Pounds Newton- Meters Foot- Pounds
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]
Table 2-1 General Torque Specifications