Lang LHT Series User manual

Assembly Instruction
Positioning System
LHT3000 - 150 x 50
Assembly Instruction - Translation
Doc - ID: 782330:030.26.MA-ENG-V1.1 Read Instruction before start working!

230.11.12
Lang GmbH & Co. KG
Dillstraße 4
35625 Hüttenberg
Tel.: [phone] / 7009 - 0
Fax: [phone] / 7009 - 40
E-Mail: in[email protected]
Internet: www.lang.de

30.11.12 3
Table of Contents
1 General Information......................................................................... 6
1.1 Instruction Information ............................................................. 6
1.2 Copyright ................................................................................. 6
1.3 Scope of Delivery..................................................................... 6
1.4 Warranty Information ............................................................... 7
1.5 Return Information ................................................................... 7
1.6 Repair Information ................................................................... 7
1.7 After Sales Service .................................................................. 7
2 Safety ................................................................................................ 8
2.1 Legend of Symbols.................................................................. 8
2.2 Intended Use and Limitation .................................................... 10
2.3 Hazard Sources ....................................................................... 11
2.4 5 Safety Rules ......................................................................... 14
2.5 Safety Devices......................................................................... 14
2.6 Customer Responsibilities ....................................................... 15
2.7 Personnel Requirements ......................................................... 16
2.8 Personal Protective Equipment ............................................... 18
2.9 Signs........................................................................................ 19
3 Technical Data.................................................................................. 20
3.1 Dimensions and Weight........................................................... 20
3.2 Operating Conditions ............................................................... 20
3.3 Permissible Loads ................................................................... 21
3.4 Electric Specification Drive ...................................................... 21
3.5 Specification Ball Screw .......................................................... 21
3.6 Performance Data.................................................................... 22
3.7 Specification Limit Switch ........................................................ 22
3.8 Wiring Diagram ........................................................................ 23
3.9 Electrical Connectors............................................................... 23
3.10 Assignment D-Sub 15 pin male ............................................... 24
3.11 Sound Level............................................................................. 24
3.12 Degree of Protection................................................................ 24
3.13 Lubricants ................................................................................ 25

4 30.11.12
Table of Contents
3.14 Label ........................................................................................26
4 Design and Mode of Operation ....................................................... 27
4.1 Overview and Coordinate System ...........................................27
4.2 Mode of Operation ...................................................................27
5 Transport, Packaging and Storage................................................. 28
5.1 Transport Inspection ................................................................28
5.2 Safety Instructions for Transport..............................................28
5.3 Packaging Notes......................................................................29
5.4 Storage ....................................................................................30
5.5 Contaminated Products ...........................................................30
6 Assembly .......................................................................................... 31
6.1 Safety Instructions for Assembly..............................................31
6.2 Overview ..................................................................................33
6.3 Flatness Requirements ............................................................33
6.4 Tightening Torques..................................................................33
6.5 Mounting Options.....................................................................34
6.6 Preparations.............................................................................34
6.7 Required Tools.........................................................................36
6.8 Remove Transport Locking......................................................36
6.9 Basic Operations......................................................................37
6.10 Fixing the Positioning System..................................................37
6.11 Fixing Customer Equipment.....................................................37
7 Start-up ............................................................................................. 38
7.1 Safety Instructions for Start-up ................................................38
7.2 Preparations.............................................................................40
7.3 Required Tools.........................................................................41
7.4 Assembly of Electrical Connectors ..........................................42
7.5 Switching-on Conditions ..........................................................42
8 Maintenance ..................................................................................... 43
8.1 Service Plan.............................................................................43
8.2 Cleaning...................................................................................44
8.3 Replacement............................................................................44

30.11.12 5
Table of Contents
9 Closing down ................................................................................... 45
9.1 Safety Instructions for Closing down ....................................... 45
9.2 Preparations ............................................................................ 46
9.3 Required Tools ........................................................................ 48
9.4 Disassembly of Electrical Connectors ..................................... 48
9.5 Insert Transport Locking .......................................................... 49
10 Troubleshooting............................................................................... 50
10.1 Troubleshooting Table ............................................................. 50
11 Disassembly and Disposal.............................................................. 52
11.1 Safety Instructions for Disassembly......................................... 52
11.2 Disassembly ............................................................................ 53
11.3 Disposal ................................................................................... 53
12 Annex................................................................................................ 55
12.1 Attachments............................................................................. 55

General Information
630.11.12
1 General Information
1.1 Instruction Information
This instruction ensures a save handling of the
positioning system. The instruction is part of the
product and has to be available for the staff at any
time.
Read the instruction carefully, before start working with
the positioning system. The observance of all
mentioned safety instructions and security advice is
prerequisite for working safely. Pay particular attention
to the applicable regulations about work safety and
accident control for the application area of the
positioning system.
When selling the positioning system provide the
assembly instruction.
Figures in this instruction are for general
understanding and may differ from real designs.
Differences cannot lead to claims.
1.2 Copyright
The content of this manual is copyrighted. The usage
is admitted with the usage of the positioning system.
Without written approval of the manufacturer a further
usage is not permitted.
1.3 Scope of Delivery
As standard the scope of delivery only includes the
positioning system. Necessary components for the
start-up or connection with superordinated systems
have to be requested separately at FMD.

General Information
30.11.12 7
1.4 Warranty Information
Warranty information is included in the „General
conditions“ of the manufacturer.
1.5 Return Information
All returns must reference a "RMA" (Return Material
Authorization) number.
The “RMA” Number can be obtained at FMD by phone,
fax or E-Mail.
1.6 Repair Information
Repair service is only reserved to FMD technicans.
Repair returns must also reference a "RMA" Number.
Fill in the failure description as detailed as possible.
On inspection of the positioning system by Lang
technicans, the customer will receive a cost estimate
before the repair.
Ensure to make a backup of personal data before
returning the positioning system, as Lang is not liable
for any loss of parameters.
1.7 After Sales Service
For missing information or further questions contact
Lang directly.
Information on the responsible contact person can be
obtained at any time via phone, fax, e-mail or Internet,
see manufacturer address on page 2.

Safety
830.11.12
2 Safety
This chapter provides an overview of important safety
aspects to protect the personnel and enables a safe
and reliable operation.
Observe listed handling procedures and safety
instructions or danger may occur.
2.1 Legend of Symbols
Safety Instructions
Safety instructions are marked by symbols and where
initiated by signal words which describes the type of
harm.
DANGER
... indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
... indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION
... indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.

Safety
30.11.12 9
Special Safety Instructions
Special safety instructions are marked by the following
symbols:
Tips and Information
NOTICE
... indicates information or a company
policy that relates directly or indirectly
to the safety of personnel or protection
of property.
CAUTION
... indicates an imminently hazardous
situation by electrical hazard which, if
not avoided, could result in minor or
moderate injury.
...useful tips and information for an
efficient and reliable operation.

Safety
10 30.11.12
The listed safety instructions in this assembly
instruction have to be compiled and reflected in the
manual of the complete machine in which the
positioning system is integrated.
2.2 Intended Use and Limitation
The positioning system is a partly completed
machinery and is explicitely designed for the
incorporation in a machine.
The positioning system is made to position payloads
under the specified terms.
Intended use also includes observance of all stated
instructions provided in this assembly instruction.
Any use beyond this scope is misuse.
WARNING
Risk of injury caused by misuse!
Misuse could lead to dangerous
situations.
•Do not use the positioning
system in potentially explosive
areas.
•Do not use the positioning
system in (ultra-) high- vacuum
atmospheres or rather clean
room.

Safety
30.11.12 11
2.3 Hazard Sources
Pay attention to the following listed residual risks
resulting from the positioning system during its
intended use.
2.3.1 Mechanical Hazards
Crushing Hazard
WARNING
Moving parts can crush!
Contact with moving parts could result
in injury by crushing.
•Never touch moving parts.

Safety
12 30.11.12
2.3.2 Electrical Hazards
Electric Current
CAUTION
Live parts can cause electric shock!
Contact with parts carrying electric
current could result in injury by electric
shock.
•All operations at electrical
installations shall only be
executed by experienced and
qualified personnel.
•Follow the 5 safety rules
according to chapter „Safety 2.4“
before start working at electical
installations.
•Mark hazardous areas and
secure them against
unauthorized access.
•Check hazardous areas for
persons before switching on
power supply.

Safety
30.11.12 13
2.3.3 Risks for the Positioning System
2.3.4 Risks for the Environment
NOTICE
Risk of property damage caused by
setting wrong parameters!
Wrong controller settings may lead to
incorrect operation and may result in
significant damage.
•Set parameters only in
accordance to the specified
terms.
NOTICE
Risk of environmental damage
caused by incorrect handling of
hazardous substances!
Improper handling of hazardous
substances may lead to significant
environmental damage.
•Dispose the positioning system
and packaging in an
environmental-friendly manner.
•Observe applicable disposal
regulations. If necessary order a
certified disposal company.

Safety
14 30.11.12
2.4 5 Safety Rules
Read and apply the following 5 safety rules before
start working:
•Disconnect from power supply
•Take the necessary means to prevent closing of
the isolating switches
•Test absence of voltage
•Earthing and short-circuting
•Protect adjacent live parts by covers and barriers
and fit a suitable warning notice
2.5 Safety Devices
WARNING
Risk of injury caused by non-
functional safety devices!
Missing, defective or overridden safety
devices could result in serious injury.
•Do not override safety devices.

Safety
30.11.12 15
2.5.1 Installed Safety Devices
Limit Switch
The positioning system is equipped with limit switches
(information in chapter „Technical data“).
2.6 Customer Responsibilities
The positioning system is designed for the industrial
sector, therfore the customer is liable to the legal
obligations of occupational safety regulations.
Observe work safety, accident control and
environmental regulations applicable to the positioning
system, in addition to the listed safety instructions in
this assembly instruction. Especially important is as
follows:
•The customer is responsible to observe
applicable work safety regulations and identify
possible causes of harm in a general risk
assessment, resulting from the working
conditions at the application area. The customer
has to implement this in form of operating
instructions for the positioning system.
•The customer has to prove own compiled
operating instructions corresponding to the latest
guidelines and state of the art.
•The customer shall ensure that the staff and
everybody who is operating with the positioning
system has read and understood this instruction.
Additionally he has to train the staff and inform
about possible hazards.

Safety
16 30.11.12
•The customer is responsible for providing the
necessary protective equipment.
•The customer is responsible for the functionality
and maintenance of installed safety devices
according to the specified maintenance intervals.
2.7 Personnel Requirements
Operating of the positioning system requires different
qualifications and knowledge.
Inadequat Qualification
Any operation with the positioning system is reserved
for reliable and skilled personnel.
WARNING
Risk of injury caused by inadequad
qualification!
Inadequate qualified personnel is not
able to recognize possible dangers
and exposes themselves and others to
danger.
•All operations shall only be
executed by experienced and
qualified personnel.
•Keep away inadequate qualified
personnel from the working area.

Safety
30.11.12 17
Operating of the positioning system is allowed for the
following listed personnel:
Qualified Personnel
Qualified personnel is due to qualification, knowledge
of the relevant regulations and experience, able to
execute the assigned work probably, recognize
possible hazards independently and avoids severe
personal injury or substantial property damage by
preventive measures.
Qualified Electrician
Qualified electrician is due to qualification, knowledge
of the relevant regulations and experience, able to
execute the assigned work at electrical installations
probably, recognize possible hazards independently
and avoids severe personal injury or substantial
property damage by preventive measures.
The qualified electrician is especially trained for the
working environment and knows the relevant
standards and regulations.
The qualified electrician is personnel belonging to the
customer or authorized by the customer to execute
electrical operations.

Safety
18 30.11.12
2.8 Personal Protective Equipment
Personal protective equipment is designed to protect
individuals from bodily injury.
Wearing protective working clothes is necessary
during all operations.
Observe mandatory signs for necessary protective
equipment at the working area.
Listed personal protective equipment in this assembly
instruction is described as follows:
Wear protective working clothes!
Protective working clothes shall be
tide-fitting with low tensile strength,
tide sleeves and without sticking out
parts. It protects from clamping into
moved parts.
Do not wear rings, necklaces or other
jewelry.
Wear safety shoes!
Safety shoes protect from heavy falling
parts and slipping on slippery floor.
Wear hairnet!
Wear hairnet with long hairs. It protects
from clamping into moved parts.

Safety
30.11.12 19
2.9 Signs
The positioning system is not fitted with signs.

Technical Data
20 30.11.12
3 Technical Data
3.1 Dimensions and Weight
3.2 Operating Conditions
3.2.1 Precision Operation
3.2.2 Duty Cycle
Parameter Value Unit
Length 400 mm
Width 268 mm
Height 50 mm
Weight 7,4 kg
Parameter Value Unit
Ambient temperature 20 °C
Temperature variation +/- 0,5 °C
rel. Humidity 45 (+/- 5) %
Dust exposure acc.
ISO 14644-1
Classifi-
cation
Parameter Value Unit
Ambient temperature 10...30 °C
Temperature variation °C
rel. Humidity 45 (+/- 5) %
Dust exposure acc.
ISO 14644-1
Classifi-
cation