Lang LHT500 User manual

Assembly Instruction
Positioning System
LHT500 - 100 x 50
Assembly Instruction - Translation
Doc - ID: 782330:027.26.MA-ENG-V1.1 Read Instruction before start working!

230.11.12
Lang GmbH & Co. KG
Dillstraße 4
35625 Hüttenberg
Tel.: [phone] / 7009 - 0
Fax: [phone] / 7009 - 40
E-Mail: in[email protected]
Internet: www.lang.de

30.11.12 3
Table of Contents
1 General Information......................................................................... 6
1.1 Instruction Information ............................................................. 6
1.2 Copyright ................................................................................. 6
1.3 Scope of Delivery..................................................................... 6
1.4 Warranty Information ............................................................... 7
1.5 Return Information ................................................................... 7
1.6 Repair Information ................................................................... 7
1.7 After Sales Service .................................................................. 7
2 Safety ................................................................................................ 8
2.1 Legend of Symbols.................................................................. 8
2.2 Intended Use and Limitation .................................................... 10
2.3 Hazard Sources ....................................................................... 11
2.4 5 Safety Rules ......................................................................... 14
2.5 Safety Devices......................................................................... 14
2.6 Customer Responsibilities ....................................................... 15
2.7 Personnel Requirements ......................................................... 16
2.8 Personal Protective Equipment ............................................... 18
2.9 Signs........................................................................................ 19
3 Technical Data.................................................................................. 20
3.1 Dimensions and Weight........................................................... 20
3.2 Operating Conditions ............................................................... 20
3.3 Permissible Loads ................................................................... 21
3.4 Electric Specification Drive ...................................................... 21
3.5 Specification Ball Screw .......................................................... 21
3.6 Performance Data.................................................................... 22
3.7 Specification Limit Switch ........................................................ 22
3.8 Wiring Diagram ........................................................................ 23
3.9 Electrical Connectors............................................................... 23
3.10 Assignment D-Sub 15 pin male ............................................... 24
3.11 Sound Level............................................................................. 24
3.12 Degree of Protection................................................................ 24
3.13 Lubricants ................................................................................ 25

4 30.11.12
Table of Contents
3.14 Label ........................................................................................26
4 Design and Mode of Operation ....................................................... 27
4.1 Overview and Coordinate System ...........................................27
4.2 Mode of Operation ...................................................................27
5 Transport, Packaging and Storage................................................. 28
5.1 Transport Inspection ................................................................28
5.2 Safety Instructions for Transport..............................................28
5.3 Packaging Notes......................................................................29
5.4 Storage ....................................................................................30
5.5 Contaminated Products ...........................................................30
6 Assembly .......................................................................................... 31
6.1 Safety Instructions for Assembly..............................................31
6.2 Overview ..................................................................................33
6.3 Flatness Requirements ............................................................33
6.4 Tightening Torques..................................................................33
6.5 Mounting Options.....................................................................34
6.6 Preparations.............................................................................34
6.7 Required Tools.........................................................................36
6.8 Remove Transport Locking......................................................36
6.9 Basic Operations......................................................................37
6.10 Fixing the Positioning System..................................................37
6.11 Fixing Customer Equipment.....................................................37
7 Start-up ............................................................................................. 38
7.1 Safety Instructions for Start-up ................................................38
7.2 Preparations.............................................................................40
7.3 Required Tools.........................................................................41
7.4 Assembly of Electrical Connectors ..........................................42
7.5 Switching-on Conditions ..........................................................42
8 Maintenance ..................................................................................... 43
8.1 Service Plan.............................................................................43
8.2 Cleaning...................................................................................44
8.3 Replacement............................................................................44

30.11.12 5
Table of Contents
9 Closing down ................................................................................... 45
9.1 Safety Instructions for Closing down ....................................... 45
9.2 Preparations ............................................................................ 46
9.3 Required Tools ........................................................................ 48
9.4 Disassembly of Electrical Connectors ..................................... 48
9.5 Insert Transport Locking .......................................................... 49
10 Troubleshooting............................................................................... 50
10.1 Troubleshooting Table ............................................................. 50
11 Disassembly and Disposal.............................................................. 52
11.1 Safety Instructions for Disassembly......................................... 52
11.2 Disassembly ............................................................................ 53
11.3 Disposal ................................................................................... 53
12 Annex................................................................................................ 55
12.1 Attachments............................................................................. 55

General Information
630.11.12
1 General Information
1.1 Instruction Information
This instruction ensures a save handling of the
positioning system. The instruction is part of the
product and has to be available for the staff at any
time.
Read the instruction carefully, before start working with
the positioning system. The observance of all
mentioned safety instructions and security advice is
prerequisite for working safely. Pay particular attention
to the applicable regulations about work safety and
accident control for the application area of the
positioning system.
When selling the positioning system provide the
assembly instruction.
Figures in this instruction are for general
understanding and may differ from real designs.
Differences cannot lead to claims.
1.2 Copyright
The content of this manual is copyrighted. The usage
is admitted with the usage of the positioning system.
Without written approval of the manufacturer a further
usage is not permitted.
1.3 Scope of Delivery
As standard the scope of delivery only includes the
positioning system. Necessary components for the
start-up or connection with superordinated systems
have to be requested separately at FMD.

General Information
30.11.12 7
1.4 Warranty Information
Warranty information is included in the „General
conditions“ of the manufacturer.
1.5 Return Information
All returns must reference a "RMA" (Return Material
Authorization) number.
The “RMA” Number can be obtained at FMD by phone,
fax or E-Mail.
1.6 Repair Information
Repair service is only reserved to FMD technicans.
Repair returns must also reference a "RMA" Number.
Fill in the failure description as detailed as possible.
On inspection of the positioning system by Lang
technicans, the customer will receive a cost estimate
before the repair.
Ensure to make a backup of personal data before
returning the positioning system, as Lang is not liable
for any loss of parameters.
1.7 After Sales Service
For missing information or further questions contact
Lang directly.
Information on the responsible contact person can be
obtained at any time via phone, fax, e-mail or Internet,
see manufacturer address on page 2.

Safety
830.11.12
2 Safety
This chapter provides an overview of important safety
aspects to protect the personnel and enables a safe
and reliable operation.
Observe listed handling procedures and safety
instructions or danger may occur.
2.1 Legend of Symbols
Safety Instructions
Safety instructions are marked by symbols and where
initiated by signal words which describes the type of
harm.
DANGER
... indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
... indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION
... indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.

Safety
30.11.12 9
Special Safety Instructions
Special safety instructions are marked by the following
symbols:
Tips and Information
NOTICE
... indicates information or a company
policy that relates directly or indirectly
to the safety of personnel or protection
of property.
CAUTION
... indicates an imminently hazardous
situation by electrical hazard which, if
not avoided, could result in minor or
moderate injury.
...useful tips and information for an
efficient and reliable operation.

Safety
10 30.11.12
The listed safety instructions in this assembly
instruction have to be compiled and reflected in the
manual of the complete machine in which the
positioning system is integrated.
2.2 Intended Use and Limitation
The positioning system is a partly completed
machinery and is explicitely designed for the
incorporation in a machine.
The positioning system is made to position payloads
under the specified terms.
Intended use also includes observance of all stated
instructions provided in this assembly instruction.
Any use beyond this scope is misuse.
WARNING
Risk of injury caused by misuse!
Misuse could lead to dangerous
situations.
•Do not use the positioning
system in potentially explosive
areas.
•Do not use the positioning
system in (ultra-) high- vacuum
atmospheres or rather clean
room.