LAVAZZA MATINEE 230V Owner's manual

COD. 83192 / REL. 2.00 / JANUARY 2003
“ESPRESSO POINT MOD. MATINÈE 230 V”
ESPRESSO POINT
Mod. Matinèe 230V
GB
Maintenance manual for
technical assistance

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
1 General information
2 Technical information
3 Maintenance schedules
4 In the event of faults
Index
© Copyright LUIGI LAVAZZA S.p.A
ESSEDI Manuali Tecnici - Torino (ITALY) • http://www.essedimanuali.it
ESPRESSO POINT
Mod. Matinèe 230V
GB
Maintenance manual for
technical assistance
Maintenance manual for technical assistance
Espresso Point Mod. Matinèe 230V
Machine code:80851
Handbook code:83192
Revision: January 2003
Rel: 2.00

COD. 83192 / REL. 2.00 / JANUARY 2003
“ESPRESSO POINT MOD. MATINÈE 230 V”
• Introduction
• Safety information
• Safety specifications
• Residual risks
• Environmental conditions allowed
• Warehousing
• Scrapping
• Transport
• List of tools necessary for maintenance
• Accessories
1
General information

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
Introduction
This manual contains information to carry out the correct maintenance including
safety warnings, problem solving, spare parts and the wiring diagrams.
All rights reserved to Lavazza SpA. Reproduction of the text and illustrations, even
in part, is strictly prohibited.
The continuous technical development and improvement of the machine could lead
to modifications being made which are not included in this manual.
Read it carefully and always keep it close at hand.
Before leaving the factory this specific model was subjected to rigorous testing to
ensure maximum reliability; it should nevertheless be checked that the machine has
not suffered any structural damage during transport which could compromise its
proper working efficiency and safety.
Certain details shown in the illustrations contained in this manual may be different
from those of the machine in your possession; some components may have been
removed to make the illustrations clearer.
This manual must be kept in a place accessible by all staff needing to carry out
maintenance on the machine.
on line
Tel. [phone]
Fax [phone]
E-mail: [email protected]
TECHNICAL ASSISTANCE
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General information

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General information
Use only original spare parts
LAVAZZA declines all and any responsibility
for the use of non-original spare parts.
Safety information
Failure to comply with basic safety regulations or precautions could cause accidents
during machine operation, maintenance and repair. An accident can often be
avoided by recognizing potentially hazardous situations before they occur.
The operator must pay attention to potential hazards, be suitably trained and skilled
and have the right tools to carry out his tasks properly.
The improper use of the machine during working or maintenance can be dangerous
and cause serious accidents.
Do not use the machine until the instructions have been read and understood.
Safety precautions and warnings are given in this manual and indicated on the
machine.
If the operator does not heed these danger warnings, he/she could have an accident
with serious consequences for himself/herself and others.
Safety information is pointed out by the following signs:
Lavazza S.p.A. cannot foresee all possible circumstances that could be potentially
dangerous.
The warnings in this manual and on the machine are therefore not exhaustive.
If tools, procedures, working methods or techniques not expressly recommended
by Lavazza S.p.A. are used, always make sure that there is no risk of personal
injury or injury to other people involved.
The continuous research and technical development by Lavazza S.p.A. leads to
constant product improvement. Accordingly, Lavazza S.p.A. reserves the right to
make all necessary modifications or improvements in its machines without prior
notice.
The information contained in this publication is thus intended to be of a general
nature and is not binding.
Caution!
Caution messages are displayed before procedures which, if not complied with,
could result in injury to the operator.
Warning!
Warning messages are displayed before procedures which, if not complied with,
could result in damage to the machine.

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General information
Safety specifications
The following indications do not preserve completely from all the dangers in which
you could be incurred operating on the machine "Espresso Point"; they will be
integrated by the good sense and by the experience of whoever performs mainte-
nance interventions, unique essential measures to prevent any accidents.
In each section ulterior safety specific prescriptions for the different operations are
described.
Don't operate the machine or perform ordinary maintenance before having read
and understood the instructions contained in the present manual.
Never plug the machine into an outlet with a voltage different from that quoted on
the label set on the rear of the machine.
On the machine have been settled some components which operate at a net tension.
Never touch electric cables, switches, buttons, etc. with wet hands.
If you needs to perform a processing or an intervention not scheduled, following
a procedure diverged from that one indicated in the manual, before proceeding
consult the technical assistance LAVAZZA.
The "Espresso Point" machine must not be positioned in corrosive environment,
explosive or exposed to the atmospheric agents.
Keep the "Espresso Point" machine cleaned up from extraneous materials what
deposits,
utensils and other objects that could damage the operation and cause damages to
people.
Avoid the use of inflammable or toxic solvents, benzene compounds, the ether and
the alcohol for cleaning.
The authorized maintenance man must always have the manual at hand, in such
way to consult it whenever you have any doubts.
If this manual had lost or damaged you will require to LAVAZZA a substitute copy
Structural damages, modifications, tamperings, alterations or improper reparations
they could compromise the "Espresso Point" machine safety deleting therefore any
certification.
The interventions of modification will be performed exclusively from the LAVAZZA
technicians.
Residual risks The accurate analysis of the risks developed by LAVAZZA and filed in the technical
issue, has eliminated most of risks related to the use and maintenance conditions
of the machine. The builder remembers following the instructions, procedures and
recommendations contained in this manual and the safety norms in force, inclusive
the use of the scheduled protection device, both integrated in the distributor and
individual.

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General information
Environmental conditions allowed
To guarantee the correct operation the "Espresso Point" machine must be positio-
ned out of the atmospheric agents (rain, hail, snow, fog, dust in suspension etc.)
with an environmental temperature of exercise between 0°C and 32°C and with
relative damp not superior at 70 %.
The working environment must be clean, sufficiently bright and in absence of
explosive or corrosive atmosphere.
Warehousing Storing the "Espresso Point" machine in a place sheltered from atmospheric agents
with temperatures between 0°C and 40°C, possibly the inside the original packing
or, if impossible, protecting it with nylon sheets to avoid the accumulation of dust.
Scrapping The scrapping happens at the end of the working cycle of the machine. In normal
conditions of use and maintenance it has duration of over ten years.
In case of scrapping all the components will be disposed in adequate dumps
following the legislation in force. Before proceeding to the scrapping it is necessary
isolate its different parts (plastics or rubber, electric, electronic material, etc.).
The parts constituted entirely by plastic material, aluminium, steel, can be recycled if
collected by right centres.
Transport The charge and discharge operations and in general the moving of the “Espresso
Point” machine must be done with extreme care. For the occasional shifts use the
original packing, excellent to contain and protect the apparatus’ case.

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General information
List of tools necessary for maintenance
To carry out maintenance on the “Espresso Point” the following tools are necessary.
This list is purely indicative, and does not take into account the availability on some
markets of alternative or additional tools of greater efficiency.
1Open ended 8 - 9 mm. spanner
2Open ended 10 - 11 mm. spanner
3Open ended 12 - 13 mm. spanner
4Standard pliers
5PH2 Prehensile cross-headed screwdriver
64mm Hexagon head cap spanner
7Narrow-bladed screwdriver
8Small cross-headed screwdriver
9Socket spanner Ø 5,5 - 25 mm
Warning !
All the mechanical connections, apart from those on the pump, use safety fastons to
prevent unthreading.
Where fastons are fitted with caps, press the plastic as shown in the figure and then
pull.

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General information
Accessories
The following accessories are available on request which make maintenance on all
ESPRESSO POINT machines easier.
•Tool for fitting the chamber code 84960
•Counter tank (79231) and resin filter (79255)
or KIT 99231
•FAP compartment gauge code 85182
•For connections use connection sealant suitable for
alimentary purposes or PTFE tape.

COD. 83192 / REL. 2.00 / JANUARY 2003
“ESPRESSO POINT MOD. MATINÈE 230 V”
2
Technical information
2.1 Wiring diagram
2.2 Dosing control

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2.1
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Technical information
REF CODE DENOMINATION NOTES
A Blue cable
B White cable
C Grey cable
M Brown cable
T Yellow-green cable
N Black cable
RS Red cable
K87176 Elect. keyboard
LA 85222 Lamp
SC 87170 Electronic card 230 V
TF 88111 Thermal fuse 167°
IG 85221 Main switch
F1 85071 Fuse 6.3 A
S85219 Plug/fuse hold.
G85065 Float
G87050 Float contact Technical information 9
T1 88046 Thermostat 130°
T1 79226 Thermostat 130° (Campini) Technical information 10
T2 88055 Thermostat 100°
T2 79225 Thermostat 100° (Campini) Technical information 10
FC 85069 Micro switch
R1 87190 Heating plate 230V
R1 88152 Heating plate 230V (EASY C) Technical information 11
CI 87207 Stroke counter
EC 79019 Solenaid valve 230V
EV 87154 Solenaid valve 230V
P89027 Pump
D1 87196 Batcher
FA 87199 Interference suppr 10A

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
230 V
2.1
2/2
Technical information

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
2.2
1/1
Dosing control
(only for 230V machines)
••
Jumper
••
Programme 1 Bytes Volume
Large 338 100 cc
Medium 258 70 cc
Small 184 45 cc
Programme 2 Bytes Volume
Large 380 115 cc
Medium 303 85 cc
Small 184 45 cc
Programme 3 Bytes Volume
Large 274 75 cc
Medium 136 25 cc
Small 114 15 cc
Programme 4 Bytes Volume
Large 400 120 cc
Medium 303 85 cc
Small 220 55 cc
••
••
••
•• ••
••
••
••
To select the required setting access the electronic board and identify the jumpers.
In standard operating conditions the machine is programmed with Programme 1: the jumpers are inserted
in the housings on the card.
The tables below show approximate quantities delivered for each setting.
The machine operating conditions may be controlled by
inserting two jumpers into two pairs of pins on the
electronic board.
Two jumpers set beverage sizes.
The jumpers may be used to select four different
pre-programmed sizes of beverage for the three
deliveries.
The sizes are stored in the new EPROM supplied and correspond to different numbers of bytes in the
data file stored in the microchip.
When each group of three values is selected, the effective quantity of beverage delivered depends on the
type and characteristics of the coffee used, the ambient temperature, the mains voltage and state of
repair of the machine.

COD. 83192 / REL. 2.00 / JANUARY 2003
“ESPRESSO POINT MOD. MATINÈE 230 V”
3.A Front part preliminary maintenance operations
3.B Rear part preliminary maintenance operations
3.1 Delivery unit - chamber maintenance
3.1/A Delivery unit - chamber maintenance (EASY C.)
3.2 Jaws maintenance
3.3 Steam jet maintenance
3.4 Light - light holder maintenance
3.5 Softener and volumetric dosing device maintenance
3.6 Pump maintenance
3.7 Solenoid valve maintenance
3.8 Electronic card maintenance
3
Maintenance schedules index

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
With the supplied key remove the upper cover,
then (as shown in the figure), by unscrewing the
two screws, take off the plate cover guard,
overturn it, and rest it on the water tank.
Open the lever of the front panel and unscrew the
two screws as indicated.
Rotate the front section forwards, extract it from its
side slots then lift and position on the tank.
Caution
Before beginning maintenance operations
remove the electric plug!
Never start the machine during the
maintenance operations.
Warning
During this operation avoid stretching or
twisting the harness between the front
panel and the machine.
It may harm the function of the electronic
keyboard on the front panel.
5
5
3.A
1/1
Front part preliminary
maintenance operations

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3.B
1/1
Rear part preliminary
maintenance operations
After having removed the top lid, remove the rear
panel by loosening the four screws shown in the
figure.
Extract and remove the water tank.
Caution
Before beginning maintenance operations
remove the electric plug!
Never start the machine during the
maintenance operations.
5
Note!
When fitting a new float contact, fit it into its seat
with the letters PA facing the outside of the machine
as shown in the figure.

“ESPRESSO POINT MOD. MATINÈE 230 V” COD. 83192 / REL. 2.00 / JANUARY 2003
Loosen the bracket (A) and remove spring (E) to
extract the thermostats from their slots.
Loosen the stop (B) and separate the two cables.
Extract the ground cable (C).
Extract the cables (D).
Unscrew as shown in the diagram and remove cap
(A) on the solenoid valve.
Unscrew and remove the central nut (D).
Unscrew and remove the 6 (B) screws and the two
(C) screws after having removed the two respective
locking nuts under the FAP-press cover.
Caution
To carry out the operations the machine
must be cold
Unscrew the two screws shown in the diagram
removing the micro from its clip.
For micro substitution extract the two connection
wires.
First carry out the operations described in schedule 3.A
“Front part preliminary maintenance operations”
8
8
1C
6
6
3.1
1/4
Delivery unit - chamber
maintenance
4

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3.1
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Delivery unit - chamber
maintenance
Disconnect the teflon pipe from the solenoid valve,
positioning the spanner as shown in the diagram,
pushing it upwards and manually extracting the
pipe.
By lifting the top plate it is possible to reach the
labyrinth in order to carry out the cleaning
operations and substitution of the seal (A).
It is also possible to extract the labyrinth to replace
the seal (A) shown in the diagram, positioned
between the labyrinth and the chamber cover.
C