LBA GROUP LBA 63 Toll Highways User manual

OPERATING INSTRUCTIONS
LIFTING BARRIERS
LBA 63 Toll Highways
THE VEHICLE AND PEDESTRIAN ACCESS CONTROL SPECIALIST
Before installing or repairing your equipment, we recommend that you read these user and operang
instrucons carefully.
We are at your disposal for any addional informaon or comments.
Please contact our Aer-Sales Service on [phone], from Monday to Friday, 9 am to 6 pm.
451 Chemin de Champivost - 69760 LIMONEST
Tél : [phone]
www.grouplba.com - [e-mail]

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Contents
1GENERAL INFORMATION .................................................................................. 6
1.1 FOREWORD ............................................................................................................... 6
1.2 INFORMATION ........................................................................................................... 7
1.3 LIMITS OF LIABILITY..................................................................................................... 8
1.4 INTELLECTUAL PROPERTY RIGHTS ................................................................................... 8
1.5 GUARANTEE .............................................................................................................. 8
1.6 CUSTOMER SERVICE AND AFTER-SALES SERVICE ................................................................ 9
1.7 DECLARATION OF CONFORMITY..................................................................................... 9
1.8 ENVIRONMENTAL PROTECTION...................................................................................... 9
2SAFETY ...........................................................................................................10
2.1 COMPLIANT USE OF BARRIERS ..................................................................................... 10
2.2 NON-COMPLIANT USE OF BARRIERS.............................................................................. 10
2.3 USER RESPONSIBILITY ................................................................................................ 11
2.4 MODIFICATIONS AND TRANSFORMATIONS..................................................................... 11
2.5 QUALIFIED STAFF...................................................................................................... 12
2.6 HAZARDOUS AREA .................................................................................................... 12
3IDENTIFICATION..............................................................................................12
4TECHNICAL DATA ............................................................................................13
4.1 DIMENSIONS AND DIRECTIONS .................................................................................... 13
4.2 MAIN FEATURES....................................................................................................... 14
4.3 ADDITIONAL INFORMATION:....................................................................................... 15
4.3.1 Boom:......................................................................................................... 15
4.3.2 Boom bracket:............................................................................................ 16
4.4 POWER SUPPLY ........................................................................................................ 20
4.5 CONDITIONS OF USE.................................................................................................. 20
4.6 PERFORMANCES....................................................................................................... 21
5OPERATING PRINCIPLE ....................................................................................22
6TRANSPORT AND STORAGE .............................................................................23
6.1 TRANSPORT INSTRUCTIONS......................................................................................... 23
6.2 CHECKS AFTER TRANSPORT......................................................................................... 23
6.3 STORAGE INSTRUCTIONS ............................................................................................ 23
7ASSEMBLY AND INSTALLATION........................................................................24
7.1 FOUNDATIONS AND CONDUITS:................................................................................... 24
7.2 INSTALLATION OF THE BARRIER’S HOUSING:................................................................... 25
7.3 ASSEMBLING THE BOOM:........................................................................................... 26
7.4 FITTING THE TRAFFIC LIGHT......................................................................................... 27
8ELECTRICAL CONNECTION:...............................................................................29

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9SWITCHING ON AND SETTINGS ........................................................................31
9.1 FOREWORD:............................................................................................................ 31
9.2 SWITCHING ON THE BARRIER....................................................................................... 31
9.3 ADJUSTING OF STOPS AND SENSORS:............................................................................ 32
9.4COMPENSATION ADJUSTMENT .................................................................................... 34
10 PRESENTATION ON THE INTERFACE..................................................................35
10.1 GENERAL INTERFACE ................................................................................................. 35
10.2 INPUTS/OUTPUTS..................................................................................................... 36
10.2.1 Inputs/outputs description ........................................................................ 36
10.2.2 Default assignment of the inputs/outputs ................................................ 37
11 CONTROLS AND VIEWING................................................................................38
11.1 LOCAL CONTROLS: .................................................................................................... 38
11.2 VIEWING ................................................................................................................ 38
11.2.1 Screen: ....................................................................................................... 38
11.2.2 LEDs:........................................................................................................... 40
12 MESSAGES AND SAFETY COMPONENT ACTIVATION..........................................41
12.1 STATUS MESSAGES OF THE BARRIER:............................................................................. 41
12.2 MESSAGES FOR SAFETY ACTIVATION OF THE BARRIER:...................................................... 41
13 MAIN MENU: ..................................................................................................42
13.1 CHOICE OF THE USER:................................................................................................ 42
13.2 "INFORMATION" - CHARACTERISTICS OF THE PROGRAMME:......................................... 43
13.3 "START/STOP PLC" - STARTING/STOPPING THE PROGRAM: .......................................... 43
13.4 "USER PARAMETERS" - SETTINGS FOR THE PROGRAM:............................................... 44
13.5 "IP CONFIG" -IP ADDRESS CONFIGURATION: .............................................................. 46
13.6 "DOWNLOAD PLC PROG" -MODIFICATION OF THE PROGRAM USING AN SD CARD:......... 47
13.7 "UPLOAD PLC PROG" -RECORDING OF THE PROGRAM ON AN SD CARD:........................ 48
13.8 "LOCATED VARS" - LOCAL VARIABLES OF THE PROGRAM:............................................. 49
14 TCP/IP MODBUS COMMUNICATION: ...............................................................50
14.1 RS485 COMMUNICATION:........................................................................................ 50
14.2 ETHERNET TCP/IP COMMUNICATION.......................................................................... 50
14.3 MODIFICATION OF THE IP ADDRESS ............................................................................. 50
14.4 EXCHANGE TABLE: .................................................................................................... 51
15 WEB SERVER ...................................................................................................52
15.1 CONNECTION TO THE BARRIER..................................................................................... 52
15.2 AUTHENTIFICATION................................................................................................... 53
15.3 HOME PAGE ............................................................................................................ 54
15.4 OTHER TABS ............................................................................................................ 56
15.4.1 "Configuration" tab ................................................................................... 56
15.4.2 "Userparam" tab (authentication required).............................................. 56

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15.4.3 "Located var" tab (authentication required) ............................................. 57
15.4.4 Informations" tab ...................................................................................... 57
16 CLEANING AND MAINTENANCE: ......................................................................58
16.1 CLEANING:.............................................................................................................. 58
16.2 MAINTENANCE SCHEDULE:......................................................................................... 58
17 MALFUNCTIONS..............................................................................................59
17.1 FREQUENT FAILURES AND ADJUSTMENTS....................................................................... 59
17.2 CONVERTER ERROR MESSAGES .................................................................................... 62
18 REPAIRS..........................................................................................................63
18.1 REPLACING THE BOOM .............................................................................................. 63
18.2 REPLACING THE PROTECTIVE COVER ............................................................................. 64
18.3 REPLACING THE REDUCTION GEAR ASSEMBLY ................................................................. 65
18.4 REPLACING END STOPS .............................................................................................. 66
18.5 REPLACING THE POSITION SENSORS.............................................................................. 67
18.6 INSTALLING THE UNHINGING SENSOR............................................................................ 68
18.7 REPLACING THE BOOM BRACKET ASSEMBLY ................................................................... 70
18.8 BREAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL-FREE DISMANTLING ............... 71
18.9 REPLACING THE COUNTERBALANCE SPRING.................................................................... 74
18.10 REVERSING THE DIRECTION OF LBA 63 TOLL HIGHWAYS BARRIERS................................ 75
18.11 INSTALLING THE LIGHT SUPPORT POLE (OPTIONAL).......................................................... 76
19 REPLACING ONE-C CONTROL BOARD:...............................................................77
20 WIRING DIAGRAM...........................................................................................78

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1 General information
1.1 Foreword
Thank you for choosing La Barrière Automatique to secure and regulate your access areas. Be rest
assured that your acquisition will provide you with the greatest satisfaction for a number of years.
However, before installing your equipment, we recommend that you read the following operating
instructions and the quick installation guide attached.
Despite the care taken in drafting these instructions, if specific points seem incorrect or unclear, please
let us know. We are at your disposal for any comments or additional information.
Before installing or repairing the automatic lifting barrier, please read these instructions carefully.
The lifting barrier must be installed and serviced by a professional installer, in accordance with the
instructions and regulations in force.
All of the instructions must be respected to prevent any harm to people. Failure to observe these
instructions may cause physical injuries, which, in some cases, may be serious.

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1.2 Information
The installation of a barrier or a physical obstacle incurs your liability with regard to user safety. In
addition, we ask you to take into account the following comments:
►The key used to open the barrier hatch provides access to the mechanism and electrical part.
Therefore, it must be used by employees who are aware of running the risks of electrocution
and crushing in the event of negligent operation. The intervening employee must check that
the hatch is correctly locked before leaving.
►Pedestrian traffic must be prohibited in the obstacle passage area except if its movement is
highlighted efficiently (light and/or audible warning, marking on the ground, sign board, etc.).
You are responsible for the condition of this signalling.
You are solely responsible for the installation of and compliance with appropriate signs, taking into
account the following note:
Note: in countries within the European Union, requirement 1.3.7.2 of the EC Machinery Directive lays
down the affixing of a pictogram on either side of equipment that prohibits pedestrian access in
hazardous areas, at least one metre downstream and upstream of the boom in closed position
(horizontal).
Example of pictogram:
RED
BLACK
WHITE

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1.3 Limits of liability
Failure to observe the provisions listed below releases La Barrière Automatique of any liability for
damages caused to people or objects:
►In the event of an operating anomaly, switch off the motor’s power supply immediately and
control the barrier manually until the failure has been determined and eliminated
►Do not modify the product’s parts if this is not stated in the manual or approved by the
manufacturer
►Devices must be modified or dismantled exclusively by authorised and qualified staff
►Avoid placing parts of the automation system close to heat sources or in contact with liquid
substances
►Use suitable power supply cables
►For ideal operation of the automation system, use accessories offered by La Barrière
Automatique
►Installation, inspection and placing into operation must be carried out according to the
standard in force
►Dispose of waste materials in compliance with the local standard in force
1.4 Intellectual property rights
It is prohibited to give the operating instructions to third parties without the manufacturer's written
consent.
The contents, texts, drawings, figures and other illustrations are protected by intellectual property law
and benefit from intellectual property rights. Any fraudulent use is liable for criminal penalties.
Reproductions, even partial and whatever their type or form, as well as use and/or communication of
the contents are prohibited without the manufacturer’s written consent.
1.5 Guarantee
Under normaluse of theproduct, if theseoperatinginstructionshavebeenfollowed andnounauthorised
intervention has taken place, “La Barrière Automatique” shall be liable for any defects of form or
manufacture for mechanical and/or electrical parts in accordance with the contract concluded at the
time of sale.

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1.6 Customer service and after-sales service
Whether before, during or after sale of the equipment, “La Barrière Automatique” is at your disposal for
any technical issues via the following contact details:
LA BARRIERE AUTOMATIQUE
451 chemin de Champivost
69760 LIMONEST
France
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
Comment: In order to process your request as best as possible, whenever possible, please note
the information present on the barrier’s identification plate (type, serial number, date of
manufacture) before calling.
1.7 Declaration of conformity
The barriers are compliant with the following European standards:
No. 305/2011/EC : Construction Products Regulation
No. 2006/42/EC : Machinery Directive
No. 2014/35/EC : Low Voltage Directive
No. 2014/30/EC : Electromagnetic Compatibility Directive
No. 2011/65/EC : ROHS Directive
NF EN 61800-3 amendment A11, Table 2: Minimum immunity requirements for hboomonics, second
environment
NF EN 61800-3 amendment A11, Table 3 and 4: Immunity requirements for voltage variations,
unbalances and frequency variations, second environment
NF EN 61800-3 amendment A11, Table 6: Immunity requirements for high-frequency disturbances,
second environment
NF EN 61800-3 subclauses 6.1.1, 6.1.2, 6.1.3, 6.1.4: Low-frequency emissions
NF EN 61800-3 Table 6 and 7: High-frequency emissions, first environment
NF EN 61800-5-1: Adjustable speed electrical power drive systems
NF EN 60034-1: Rotary electrical machines
1.8 Environmental protection
Incorrect disposal of components or of the barrier may result in environmental damages.
Please observe and comply with the local and national directives and laws in force before dismantling
a barrier.

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2 Safety
2.1 Compliant use of barriers
“La Barrière Automatique” barriers are designed exclusively to regulate the entry and/or exit of
predefined vehicles in specified areas.
The vehicles must have a metal surface area large enough to be detected by themagnetic loops on the
ground.
For vehicles that cannot be detected by the magnetic loops (metal surface area too small), we strongly
recommend the use of another safety device such as an infrared sensor or an ultrasonic sensor.
If the user chooses not to use safety devices, “La Barrière Automatique” shall under no circumstances
be held liable in the event of uncontrolled closing of the barrier.
The barrier must be controlled by electrical power only.
2.2 Non-compliant use of barriers
Non-compliant use of the barrier may result in hazardous situations and risks of
serious injuries.
All of the following uses are considered as non-compliant:
►Regulating the traffic of pedestrians, bicycles and/or animals
►Using the barriers for level crossings
►Connecting or assembling accessories without prior approval by “La Barrière Automatique”
►Any other use other than those described in the compliant uses section
Any request for damages whatsoever following non-compliant use of the barrier will be refused.
The user of the barrier is solely liable for any damages following non-compliant use.

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2.3 User responsibility
In all cases, the user must meet his legal safety obligations.
In particular, the user must:
►Be aware of the legislation in force regarding protection in the workplace
►Regularly check that the user instructions given correspond to current regulations and adapt
them accordingly
►Clearly allocate the skills of the employee designated to use the barrier during installation,
use, maintenance or cleaning of the barrier
►Make sure that this same employee has read and understood this user manual
►Make sure that this same employee is clearly equipped with personal protective equipment
(PPE) for any operation whatsoever on the barrier.
In addition, the operator is responsible for:
►Training staff at regular intervals on the handling of the barrier and informing them of
potential risks
►Keeping the barrier in good condition
►Respecting barrier cleaning and maintenance times
►Preventing unauthorised people from entering the danger area under the barrier boom as
much as possible
2.4 Modifications and transformations
Any modification or transformation of the barriers or the complete installation may result in unforeseen
risks.
Before any operation of this type, please contact the manufacturer.

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2.5 Qualified staff
Use, even compliant, of the barrier by an unqualified employee may result in
hazardous situations and risks of serious injuries.
The following staff are considered as qualified:
►Staff trained by the operator on the tasks entrusted to them and on the potential risks
►Staff qualified in electrical engineering who are able to carry out work on electrical
installations and recognise the potential risks
►“La Barrière Automatique” maintenance staff who are selected, trained and authorised
by “La Barrière Automatique” to carry out servicing and maintenance work on barriers
2.6 Hazardous area
The barrier powered on may start to move and therefore constitute a hazardous element causing
crushing and/or cutting risks.
Any unqualified employee must remain at a safe distance of at least 50 cm from the barrier.
3 Identification
Each barrier has an identification plate fixed on thehousing that indicates the barrier type, serial number
and date of manufacture:
Date of manufacture: MM YY (MM: month; YY: year)
Serial number: 6-digit code starting with the two digits for the year of manufacture
Type: LBA X
You will also find here the telephone number for technical support.

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4 Technical data
4.1 Dimensions and directions
Maximum boom length: 3m50
The various possible boom lengths are as follows:
Passage length (mm)
Boom length X (mm)
1560
1700
1800
1940
2720
2860
3000
3140
3160
3300
3360
3500
Normal direction
Reverse direction
Hatch
Hatch
Boom length = X
Passage length = X - 140 mm

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4.2 Main features
This barrier comprises several sub-assemblies that are very easy to replace: metal sheets, drive unit,
boom bracket for aluminium boom and electrical panel.
Barrier
LBA 63 TOLL HIGHWAYS
Sheet metal
Housing and hatch made of 2 mm thick sheet metal with cataphoresis treatment and RAL 5015 paint
Aluminium top cover and RAL 9010 paint
(other colours possible as an option)
Boom
Carbon boom with anti-shock foam and protective sock Ø 85 mm.
Max. length
3.50 m
Motor
Three-phase 0.18 kW - 230 Vac
Reversibility
Yes
Counterbalance
Compression spring
Speed
Speeds and adjustable ramps controlled by a 0.25 kW frequency converter
Operating time
0.8 to 3 s
Control
Programmable logic controller
Position
sensors
Inductive (contactless)
*: Take into account the length of the boom and its accessories

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4.3 Additional information:
4.3.1 Boom:
•Boom type and cross-section:
These very rigid booms are made up of a carbon tube coated with anti-shock foam encased in a “sock”
that is highly resistant to tearing and fitted with reflecting bands. This boom is especially suitable in
lanes where impacts with vehicles occur frequently, as it only breaks when a vehicle gets stuck or under
very violent impact, it does not twist and has the advantage of not damaging the vehicle that hits it.
•Cover with, for example “PRUDENCE PIETONS” markings on three sides (this text
may change depending on the customer)
Sock with
reflective strips
Reinforcem
ent for tool-
free removal
Carbon tube
Reinforcement
High resistance
Foam

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4.3.2 Boom bracket:
Automatic front unhinging/hinging system, preventing impacts between the boom and the equipment
on the island fitted with:
- a guide system to control the unhinging
- a tool-free boom removal system
- an ABS hood to keep the user safe
This system is self-hingeable without opening the barrier up to a 60° angle; beyond this unhinging is
total and anti-kickback.
Plastic protective
cover
Access to the tool-free
boom removal rod

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•Signalling module (optional):
The signalling module comprises green and red LED traffic lights 200 mm in diameter, an orange
flashing light mounted on the traffic light pole and an audible alboom adjustable from 85 to 105 dB.
This equipment will be connected to the barriers’ terminal board. This module is powered in:
- 230 V for the red/green lights
- 230 V for the 85 to 105 dB ringing
- 230 V for the orange flashing light
The toll terminal activates the signalling module
►Steel traffic light bracket, polyzinc protection with RAL 9010 finish
Tube Ø 50mm 1.09 m high.
Traffic light
Red/green
Orange flashing light
Bracket mounted on barrier
85-105 dB ringing

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►Red and green traffic lights Ø 200mm
Description:
Light R23 comprises:
-A single aluminium profile to resist vandalism
-Three optical assemblies comprising:
-A textured, anti-UV-treated black polycarbonate crown with
its leaktight seals.
-A textured, removable, anti-UV-treated black polycarbonate
visor.
-Equinoxe diode cluster.
-Two cast aluminium brackets.
-Stainless steel hardware.
-5 m Class II cable.
-Use temperature -30° to +65°
Fixings
-By two brackets swivelling on 180°.
-These are mounted on the rear of the profile.
-The bottom bracket is fixed and supports the cable gland whilst the top bracket is adjustable
Light source
-Fitted with diode source
-Bivoltage without switching 127/230 Vac
-B2/2 opening W
-Phantom class 3 to 5 depending on the model
Accessibility
-Access to the light sources is achieved by simply removing a screw, swivelling the crown by
5°
Supply voltage
-127/230 Vac

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Dimensions
-Width 300 mm
-Height 855 mm
-Depth 393 mm
►Visual alarm
Description :
Polystyrene base, polycarbonate cover
-Longlife xenon flash tube
-Extremely reliable, Xenon flash tubes have more
than 3000 hours of use.
-Low current consumption, one flash light
-Completely inert, shock- and vibration-resistant.
-Protected against reversed polarities and
interference.
-Base and cover joined for better sealing.
-Protection rating: IP67 (mounted with seal)
-Operating temperature: -20°C to +55°C
-Weight: Approx. 120 g
►Adjustable ringing of 85 to 105 dB
Description:
-Sound power of 85 to 105 dB
-Supply voltage 230 V
-Protection rating IP 65
-Use temperature -25° to +60°
-Low consumption (9-36 mA)
-Selection of three clearly different sounds
-Adjustable sound power, even if the equipment is fitted

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4.4 Power supply
Description
Unit
Min.
Typ
Max.
Power supply
Vac
210
230
250
Frequency
Hz
48
50
52
Consumption
W
-
180
250
4.5 Conditions of use
Immunity
Standard code or level
Operating temperature
From -30°C to +55°C
Power line disturbances
Immunised against power line disturbances less than 100 ms
Humidity
Maximum degree of humidity: 95% up to 30°C; 50% above 30°C
Water spraying
Code AD5: water jet washing sprayed in all directions, or high-pressure washing
at a minimum distance of 1 m
Solid matter
Code AE4: protection against particles larger than 1 mm
Wind
Wind resistant up to 140 km/h
Corrosive substances
Code AF2 more specific conditions of the type salt mist, exhaust fumes form
vehicles.
Impacts
Code AG3
Vibrations
Code AH2
Flora and mildew
Code AK2
Fauna
Code AL2
Electromagnetic, electrostatic or ionising
effects
Code AM6
Solar radiation
Code AN2
Lightning
Code AQ2