LBA GROUP LBA 63 Toll Highways User manual

OPERATING INSTRUCTIONS
LIFTING BARRIERS
LBA 63 Toll Highways
THE VEHICLE AND PEDESTRIAN ACCESS CONTROL SPECIALIST
Before installing or repairing your equipment, we recommend that you read these user and operang
instrucons carefully.
We are at your disposal for any addional informaon or comments.
Please contact our Aer-Sales Service on [phone], from Monday to Friday, 9 am to 6 pm.
451 Chemin de Champivost - 69760 LIMONEST
Tél : [phone]
www.grouplba.com - [e-mail]

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Contents
1GENERAL INFORMATION .................................................................................. 6
1.1 FOREWORD ............................................................................................................... 6
1.2 INFORMATION ........................................................................................................... 7
1.3 LIMITS OF LIABILITY..................................................................................................... 8
1.4 INTELLECTUAL PROPERTY RIGHTS ................................................................................... 8
1.5 GUARANTEE .............................................................................................................. 8
1.6 CUSTOMER SERVICE AND AFTER-SALES SERVICE ................................................................ 9
1.7 DECLARATION OF CONFORMITY..................................................................................... 9
1.8 ENVIRONMENTAL PROTECTION...................................................................................... 9
2SAFETY ...........................................................................................................10
2.1 COMPLIANT USE OF BARRIERS ..................................................................................... 10
2.2 NON-COMPLIANT USE OF BARRIERS.............................................................................. 10
2.3 USER RESPONSIBILITY ................................................................................................ 11
2.4 MODIFICATIONS AND TRANSFORMATIONS..................................................................... 11
2.5 QUALIFIED STAFF...................................................................................................... 12
2.6 HAZARDOUS AREA .................................................................................................... 12
3IDENTIFICATION..............................................................................................12
4TECHNICAL DATA ............................................................................................13
4.1 DIMENSIONS AND DIRECTIONS .................................................................................... 13
4.2 MAIN FEATURES....................................................................................................... 14
4.3 ADDITIONAL INFORMATION:....................................................................................... 15
4.3.1 Boom:......................................................................................................... 15
4.3.2 Boom bracket:............................................................................................ 16
4.4 POWER SUPPLY ........................................................................................................ 20
4.5 CONDITIONS OF USE.................................................................................................. 20
4.6 PERFORMANCES....................................................................................................... 21
5OPERATING PRINCIPLE ....................................................................................22
6TRANSPORT AND STORAGE .............................................................................23
6.1 TRANSPORT INSTRUCTIONS......................................................................................... 23
6.2 CHECKS AFTER TRANSPORT......................................................................................... 23
6.3 STORAGE INSTRUCTIONS ............................................................................................ 23
7ASSEMBLY AND INSTALLATION........................................................................24
7.1 FOUNDATIONS AND CONDUITS:................................................................................... 24
7.2 INSTALLATION OF THE BARRIER’S HOUSING:................................................................... 25
7.3 ASSEMBLING THE BOOM:........................................................................................... 26
7.4 FITTING THE TRAFFIC LIGHT......................................................................................... 27
8ELECTRICAL CONNECTION:...............................................................................29

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9SWITCHING ON AND SETTINGS ........................................................................31
9.1 FOREWORD:............................................................................................................ 31
9.2 SWITCHING ON THE BARRIER....................................................................................... 31
9.3 ADJUSTING OF STOPS AND SENSORS:............................................................................ 32
9.4COMPENSATION ADJUSTMENT .................................................................................... 34
10 PRESENTATION ON THE INTERFACE..................................................................35
10.1 GENERAL INTERFACE ................................................................................................. 35
10.2 INPUTS/OUTPUTS..................................................................................................... 36
10.2.1 Inputs/outputs description ........................................................................ 36
10.2.2 Default assignment of the inputs/outputs ................................................ 37
11 CONTROLS AND VIEWING................................................................................38
11.1 LOCAL CONTROLS: .................................................................................................... 38
11.2 VIEWING ................................................................................................................ 38
11.2.1 Screen: ....................................................................................................... 38
11.2.2 LEDs:........................................................................................................... 40
12 MESSAGES AND SAFETY COMPONENT ACTIVATION..........................................41
12.1 STATUS MESSAGES OF THE BARRIER:............................................................................. 41
12.2 MESSAGES FOR SAFETY ACTIVATION OF THE BARRIER:...................................................... 41
13 MAIN MENU: ..................................................................................................42
13.1 CHOICE OF THE USER:................................................................................................ 42
13.2 "INFORMATION" - CHARACTERISTICS OF THE PROGRAMME:......................................... 43
13.3 "START/STOP PLC" - STARTING/STOPPING THE PROGRAM: .......................................... 43
13.4 "USER PARAMETERS" - SETTINGS FOR THE PROGRAM:............................................... 44
13.5 "IP CONFIG" -IP ADDRESS CONFIGURATION: .............................................................. 46
13.6 "DOWNLOAD PLC PROG" -MODIFICATION OF THE PROGRAM USING AN SD CARD:......... 47
13.7 "UPLOAD PLC PROG" -RECORDING OF THE PROGRAM ON AN SD CARD:........................ 48
13.8 "LOCATED VARS" - LOCAL VARIABLES OF THE PROGRAM:............................................. 49
14 TCP/IP MODBUS COMMUNICATION: ...............................................................50
14.1 RS485 COMMUNICATION:........................................................................................ 50
14.2 ETHERNET TCP/IP COMMUNICATION.......................................................................... 50
14.3 MODIFICATION OF THE IP ADDRESS ............................................................................. 50
14.4 EXCHANGE TABLE: .................................................................................................... 51
15 WEB SERVER ...................................................................................................52
15.1 CONNECTION TO THE BARRIER..................................................................................... 52
15.2 AUTHENTIFICATION................................................................................................... 53
15.3 HOME PAGE ............................................................................................................ 54
15.4 OTHER TABS ............................................................................................................ 56
15.4.1 "Configuration" tab ................................................................................... 56
15.4.2 "Userparam" tab (authentication required).............................................. 56

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15.4.3 "Located var" tab (authentication required) ............................................. 57
15.4.4 Informations" tab ...................................................................................... 57
16 CLEANING AND MAINTENANCE: ......................................................................58
16.1 CLEANING:.............................................................................................................. 58
16.2 MAINTENANCE SCHEDULE:......................................................................................... 58
17 MALFUNCTIONS..............................................................................................59
17.1 FREQUENT FAILURES AND ADJUSTMENTS....................................................................... 59
17.2 CONVERTER ERROR MESSAGES .................................................................................... 62
18 REPAIRS..........................................................................................................63
18.1 REPLACING THE BOOM .............................................................................................. 63
18.2 REPLACING THE PROTECTIVE COVER ............................................................................. 64
18.3 REPLACING THE REDUCTION GEAR ASSEMBLY ................................................................. 65
18.4 REPLACING END STOPS .............................................................................................. 66
18.5 REPLACING THE POSITION SENSORS.............................................................................. 67
18.6 INSTALLING THE UNHINGING SENSOR............................................................................ 68
18.7 REPLACING THE BOOM BRACKET ASSEMBLY ................................................................... 70
18.8 BREAKDOWN OF THE FRONT UNHINGING BRACKET WITH TOOL-FREE DISMANTLING ............... 71
18.9 REPLACING THE COUNTERBALANCE SPRING.................................................................... 74
18.10 REVERSING THE DIRECTION OF LBA 63 TOLL HIGHWAYS BARRIERS................................ 75
18.11 INSTALLING THE LIGHT SUPPORT POLE (OPTIONAL).......................................................... 76
19 REPLACING ONE-C CONTROL BOARD:...............................................................77
20 WIRING DIAGRAM...........................................................................................78

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1 General information
1.1 Foreword
Thank you for choosing La Barrière Automatique to secure and regulate your access areas. Be rest
assured that your acquisition will provide you with the greatest satisfaction for a number of years.
However, before installing your equipment, we recommend that you read the following operating
instructions and the quick installation guide attached.
Despite the care taken in drafting these instructions, if specific points seem incorrect or unclear, please
let us know. We are at your disposal for any comments or additional information.
Before installing or repairing the automatic lifting barrier, please read these instructions carefully.
The lifting barrier must be installed and serviced by a professional installer, in accordance with the
instructions and regulations in force.
All of the instructions must be respected to prevent any harm to people. Failure to observe these
instructions may cause physical injuries, which, in some cases, may be serious.

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1.2 Information
The installation of a barrier or a physical obstacle incurs your liability with regard to user safety. In
addition, we ask you to take into account the following comments:
►The key used to open the barrier hatch provides access to the mechanism and electrical part.
Therefore, it must be used by employees who are aware of running the risks of electrocution
and crushing in the event of negligent operation. The intervening employee must check that
the hatch is correctly locked before leaving.
►Pedestrian traffic must be prohibited in the obstacle passage area except if its movement is
highlighted efficiently (light and/or audible warning, marking on the ground, sign board, etc.).
You are responsible for the condition of this signalling.
You are solely responsible for the installation of and compliance with appropriate signs, taking into
account the following note:
Note: in countries within the European Union, requirement 1.3.7.2 of the EC Machinery Directive lays
down the affixing of a pictogram on either side of equipment that prohibits pedestrian access in
hazardous areas, at least one metre downstream and upstream of the boom in closed position
(horizontal).
Example of pictogram:
RED
BLACK
WHITE

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1.3 Limits of liability
Failure to observe the provisions listed below releases La Barrière Automatique of any liability for
damages caused to people or objects:
►In the event of an operating anomaly, switch off the motor’s power supply immediately and
control the barrier manually until the failure has been determined and eliminated
►Do not modify the product’s parts if this is not stated in the manual or approved by the
manufacturer
►Devices must be modified or dismantled exclusively by authorised and qualified staff
►Avoid placing parts of the automation system close to heat sources or in contact with liquid
substances
►Use suitable power supply cables
►For ideal operation of the automation system, use accessories offered by La Barrière
Automatique
►Installation, inspection and placing into operation must be carried out according to the
standard in force
►Dispose of waste materials in compliance with the local standard in force
1.4 Intellectual property rights
It is prohibited to give the operating instructions to third parties without the manufacturer's written
consent.
The contents, texts, drawings, figures and other illustrations are protected by intellectual property law
and benefit from intellectual property rights. Any fraudulent use is liable for criminal penalties.
Reproductions, even partial and whatever their type or form, as well as use and/or communication of
the contents are prohibited without the manufacturer’s written consent.
1.5 Guarantee
Under normaluse of theproduct, if theseoperatinginstructionshavebeenfollowed andnounauthorised
intervention has taken place, “La Barrière Automatique” shall be liable for any defects of form or
manufacture for mechanical and/or electrical parts in accordance with the contract concluded at the
time of sale.

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1.6 Customer service and after-sales service
Whether before, during or after sale of the equipment, “La Barrière Automatique” is at your disposal for
any technical issues via the following contact details:
LA BARRIERE AUTOMATIQUE
451 chemin de Champivost
69760 LIMONEST
France
Tel.: [phone]
Fax: [phone]
Email: [e-mail]
Comment: In order to process your request as best as possible, whenever possible, please note
the information present on the barrier’s identification plate (type, serial number, date of
manufacture) before calling.
1.7 Declaration of conformity
The barriers are compliant with the following European standards:
No. 305/2011/EC : Construction Products Regulation
No. 2006/42/EC : Machinery Directive
No. 2014/35/EC : Low Voltage Directive
No. 2014/30/EC : Electromagnetic Compatibility Directive
No. 2011/65/EC : ROHS Directive
NF EN 61800-3 amendment A11, Table 2: Minimum immunity requirements for hboomonics, second
environment
NF EN 61800-3 amendment A11, Table 3 and 4: Immunity requirements for voltage variations,
unbalances and frequency variations, second environment
NF EN 61800-3 amendment A11, Table 6: Immunity requirements for high-frequency disturbances,
second environment
NF EN 61800-3 subclauses 6.1.1, 6.1.2, 6.1.3, 6.1.4: Low-frequency emissions
NF EN 61800-3 Table 6 and 7: High-frequency emissions, first environment
NF EN 61800-5-1: Adjustable speed electrical power drive systems
NF EN 60034-1: Rotary electrical machines
1.8 Environmental protection
Incorrect disposal of components or of the barrier may result in environmental damages.
Please observe and comply with the local and national directives and laws in force before dismantling
a barrier.

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2 Safety
2.1 Compliant use of barriers
“La Barrière Automatique” barriers are designed exclusively to regulate the entry and/or exit of
predefined vehicles in specified areas.
The vehicles must have a metal surface area large enough to be detected by themagnetic loops on the
ground.
For vehicles that cannot be detected by the magnetic loops (metal surface area too small), we strongly
recommend the use of another safety device such as an infrared sensor or an ultrasonic sensor.
If the user chooses not to use safety devices, “La Barrière Automatique” shall under no circumstances
be held liable in the event of uncontrolled closing of the barrier.
The barrier must be controlled by electrical power only.
2.2 Non-compliant use of barriers
Non-compliant use of the barrier may result in hazardous situations and risks of
serious injuries.
All of the following uses are considered as non-compliant:
►Regulating the traffic of pedestrians, bicycles and/or animals
►Using the barriers for level crossings
►Connecting or assembling accessories without prior approval by “La Barrière Automatique”
►Any other use other than those described in the compliant uses section
Any request for damages whatsoever following non-compliant use of the barrier will be refused.
The user of the barrier is solely liable for any damages following non-compliant use.