LeeBoy 1000G Guide

Operations, Service, and Parts Manual
Manual No. 1012035-04
LeeBoy Model 1000G Tilt Hopper Paver
This manual applies to
Serial Number 206561
and above.

SafetySafety
Information and SpecificationsInformation and Specifications
Component LocationComponent Location
OperationOperation
MaintenanceMaintenance
SchematicsSchematics
Illustrated Parts List (IPL)Illustrated Parts List (IPL)
11
22
33
44
55
66
77
Thumb Index

iv LeeBoy 1000G Tilt Hopper Paver
Legal Notices
Disclaimer
All information, illustrations and specications in this manual are based on the latest information available
at the time of publishing. The illustrations used in this manual are intended as representative reference
views only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations and/or specications to explain and/or exemplify a product, service or maintenance
improvement. We reserve the right to make any change at any time without notice. ST Engineering
LeeBoy, Inc., dba LeeBoy, (“LeeBoy”), is referred to as LeeBoy throughout this manual.
Title 40, Code of Federal Regulations (CFR) 1068Title 40, Code of Federal Regulations (CFR) 1068
This product meets certied-emission requirements set by the EPA (Environmental Protection Agency),
governed by Title 40 CFR 1068, which species actions that are prohibited by law and lists civil penalties
for noncompliance. As part of those regulations, modication or rendering inoperative any emission-
related component can subject you to government penalties (and void your warranty). Tampering with
emission controls is in violation of federal law, and can result in monetary penalties for each day an engine
or piece of equipment is operated in violation.
Please be aware that you are responsible for maintaining the machine and the certied emission engine
installation. Failure to comply to comply could result in penalties as listed above and void the warranty on
this engine and this machine.
For more information, visit: https://www.epa.gov/laws-regulations/regulations
California Proposition 65 WarningCalifornia Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.
2021 LeeBoy2021 LeeBoy
LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to
operate LeeBoy equipment.

TABLE OF CONTENTSTABLE OF CONTENTS
vLeeBoy 1000G Tilt Hopper Paver
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-8
Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-9
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Information and Specications . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Two Year Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specication Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-9
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Components Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

vi LeeBoy 1000G Tilt Hopper Paver
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Torque Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Standard Equipment/Options . . . . . . . . . . . . . . . . . . . . 3-4
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Left Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Right Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Burner Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Propane Tank Controls . . . . . . . . . . . . . . . . . . . . . . . 3-10
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Receiving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Side Wings Transport Lock . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection . . . . . . . . . . . . . . . . . . . . . . 4-3
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Cold Weather Start-Up . . . . . . . . . . . . . . . . . . . . . . . . 4-4
DPF Regeneration (REGEN) . . . . . . . . . . . . . . . . . . . . . . . . 4-5
PV480 Powerview™ Display . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Gauge Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Set Points and Throttle Speed . . . . . . . . . . . . . . . . . . . . 4-6
Main Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Lamp Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
DPF Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Perform Parked Regeneration . . . . . . . . . . . . . . . . . . . . 4-15
Status and Warning Alert Icons . . . . . . . . . . . . . . . . . . . . 4-17
Driving the Paver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-18
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Heating the Screed . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

viiLeeBoy 1000G Tilt Hopper Paver
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Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 4-23
Set the Screed, Flight Screw and End Gates . . . . . . . . . . . . . 4-24
Vertical Height Adjustment . . . . . . . . . . . . . . . . . . . . . . 4-26
Setting the Crown . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-27
Auger and Optional Sonic Auger Sensor . . . . . . . . . . . . . . . 4-27
Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Basic Paving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Unloading and Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Tie-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Fail-Safe Brake Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Two-Speed Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Electric Screws for Grade Control . . . . . . . . . . . . . . . . . . 4-31
Rubber Tire Drive System . . . . . . . . . . . . . . . . . . . . . . 4-31
Spray Down Hose Reel . . . . . . . . . . . . . . . . . . . . . . . 4-32
Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Slope Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Sonic Auger Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Topcon® Sonic Slope and Dual Grade Control . . . . . . . . . . . . 4-33
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Prepare Paver for Maintenance . . . . . . . . . . . . . . . . . . . 5-5
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . 5-5
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-6
Every 100 Hours or Monthly Maintenance . . . . . . . . . . . . . . 5-6
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . 5-6
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . 5-6
Every 1000 Hours or Annual Routine Maintenance . . . . . . . . . . 5-6
Every 1500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

viii LeeBoy 1000G Tilt Hopper Paver
Table of Contents
Every 3000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Daily Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Weekly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-10
Monthly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Quarterly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Auger Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Screed Extension Top Guide Adjustment . . . . . . . . . . . . . . . 5-11
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . 5-13
Change Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . 5-13
Change Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Change Oil Separator Element . . . . . . . . . . . . . . . . . . . . 5-15
DPF Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-17
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Fuel Water Separator . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Change Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . 5-19
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Beacon and Work Lights . . . . . . . . . . . . . . . . . . . . . . . 5-22
Dielectric Grease . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Hydraulic Motor Installation Start-Up Procedure . . . . . . . . . . . 5-25
Replace Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Drive Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

ixLeeBoy 1000G Tilt Hopper Paver
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Front Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Single-Speed Hydraulic Motors . . . . . . . . . . . . . . . . . . . 5-29
Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 5-30
Auger Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Auger End Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Auger and Inner Bearings . . . . . . . . . . . . . . . . . . . . . . 5-32
Screed Extension Wear Plate . . . . . . . . . . . . . . . . . . . . 5-33
Main Screed Wear Plate . . . . . . . . . . . . . . . . . . . . . . . 5-34
Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Winterizing for Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Hydraulic Test Ports . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Plus One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Track Tension Pressure . . . . . . . . . . . . . . . . . . . . . . . 5-38
Torque Hub Hydraulic Motor Gear Adjustment . . . . . . . . . . . . 5-38
Spray Down Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . 5-40
PV480 Diagnostic Trouble Code (DTC) Chart. . . . . . . . . . . . . . . . 5-42
PV480 Digital Display . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Schematic, Main, Electrical (Tier 4) , 1 of 2 . . . . . . . . . . . . . . . . . . 6-3
Schematic, Main, Electrical (Tier 4) , 2 of 2 . . . . . . . . . . . . . . . . . 6-5
Harness, Neutral Safety (Tier 4) . . . . . . . . . . . . . . . . . . . . . . 6-7
Electrical, Harness, Main (Tier 4) . . . . . . . . . . . . . . . . . . . . . . 6-9
Electrical, Harness, Control Box (1 of 2) . . . . . . . . . . . . . . . . . . . 6-11
Electrical, Schematic, Control Box (2 of 2) . . . . . . . . . . . . . . . . . 6-13
Hydraulic, Schematic, Main (1 of 2) . . . . . . . . . . . . . . . . . . . . . 6-15
Hydraulic, Schematic, Main (2 of 2) . . . . . . . . . . . . . . . . . . . . . 6-17
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Track Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Hopper and Hopper Side Wings Components . . . . . . . . . . . . . . . 7-8
Hopper Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Engine Hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Hydraulic Reservoir and Hopper Lift Cylinder . . . . . . . . . . . . . . . . 7-14
Hopper Wing Sequence Manifold . . . . . . . . . . . . . . . . . . . . . 7-16

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Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Hydraulic Components and Accessories LH Side . . . . . . . . . . . . . 7-20
Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Valve Control Stations LH Side and Components . . . . . . . . . . . . . . 7-24
Main Valve Manifold Detail . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Hydraulic Group Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
RH Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Misc. Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Propane Heater Assembly and Automatic Ignitors . . . . . . . . . . . . . 7-40
Propane Heater and Rear Cluster . . . . . . . . . . . . . . . . . . . . . 7-42
Battery and Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Vibrator Assembly (1012224) . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Engine Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Engine with Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Axial Piston Tandem Pump (M46) . . . . . . . . . . . . . . . . . . . . . . 7-52
Engine Assembly (1011799) . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Screed Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Base (Screed) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Screed Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62
LH Extension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
RH Extension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Screed Jointers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
RH End Gate Assembly (851683) . . . . . . . . . . . . . . . . . . . . . . 7-70
LH End Gate Assembly (851682) . . . . . . . . . . . . . . . . . . . . . . 7-72
Screed Arms with Depth Screw End Gate . . . . . . . . . . . . . . . . . . 7-74
Screed Walkboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
Electric Screw for Grade Control (Option) . . . . . . . . . . . . . . . . . 7-80
Work Lights (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82
2-Speed (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
Spray Down Hose (Standard & Optional) . . . . . . . . . . . . . . . . . . 7-86
Fail-Safe Brake Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . 7-88
Topcon / Sonic Assembly (Option) . . . . . . . . . . . . . . . . . . . . . 7-90
OPTION - Rubber Tire Drive System . . . . . . . . . . . . . . . . . . . . 7-92
Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94