lehman Trikes CrossBow Victory Vision 2009 User manual

2009+
Victory Vision Models
Installation Instructions
April 2014
125 Industrial Drive | Spearfish, SD 57783 | Toll Free 888.3WHEELS
w w w . l e h m a n t r i k e s . c o m

2
CLUTCH VALVE
CLUTCH MODULATION VALVE INSTALLATION
1. Rotate the handlebars all the way to the right (full
left hand turn position).
2. Remove push pins in front edge of side covers
(save).
3. Remove side covers (L & R).
4. See Fig. 1. Apply protective plastic to motorcycle
tank as shown.
5. Remove clutch reservoir cap using Phillips
screwdriver.
6. Using brake bleeder, suck out all clutch fluid from
reservoir.
7. See Fig. 2. Using brake bleeder and 6mm
wrench, suck out remaining clutch fluid from the
system as shown.
8. See Fig. 3. Install (1) ball to (1) modified banjo
bolt .
• (1) Ball (S001508)
• (1) Modified Banjo Bolt (S001502)
9. See Fig. 3. Install (1) seat to banjo bolt using 1/8”
Allen wrench.
• (1) Seat (S001507)
Fig. 1
Fig. 2
Fig. 3
Banjo BallSeat

3
10. See Fig. 4. Using a silver sharpie, mark the loca-
tion of the cross-drilled holes on the assembled
banjo bolt as shown.
11. Remove OEM banjo bolt from clutch reservoir us-
ing 12mm wrench. Save banjo bolt in identified
container as these will go to the tech center for
modification.
• (1) OEM Banjo Bolt (save)
12. See Fig. 5. Install assembled banjo bolt to clutch
reservoir as shown using 12mm wrench.
13. Torque and mark banjo bolt to 16 ft. lbs using
12mm wrench.
NOTE: After torque is applied, make sure that the
cross-drilled holes are lined up with the banjo
adaptor as shown (Fig. 00-13). If the holes are not
lined up with the adaptor the clutch will not oper-
ate properly.
14. Fill clutch reservoir with DOT 5.1.
15. See Fig. 6. Bleed the clutch system as shown us-
ing brake bleeder.
16. Depress the clutch lever slowly and repeatedly
making sure all air bubbles are out of the system.
This can take some time. Make sure all the bub-
bles are out, even micro-bubbles.
17. Fill clutch reservoir to top of sight glass with DOT
5.1
18. Re-install reservoir cap using Phillips screw-
driver.
Fig. 5
Fig. 6
PART # PART DESCRIPTION TORQUE
S001502 BANJO BOLT 16 FT LBS
Fig. 4
CLUTCH VALVE

4
REAR DISASSEMBLY
1. See Fig. 1. Remove rear license plate bracket
using 4mm Allen head socket.
• 2 screws and bracket (save)
2. Remove seat.
3. Disconnect wire harness from tour pack.
4. See Fig. 2. Remove tour pack using 13mm
socket and 12” extensions.
• 4 Bolts (save)
5. Open saddlebags. Remove and save owners
manual.
6. Remove taillight valence. Ensure clips are re-
tained with valence.
7. See Fig. 3. Remove exhaust valence as shown
using 4mm long Allen head socket. Save (6)
bolts.
8.
Fig. 1
Fig. 2
Fig. 3
DISASSEMBLY

5
DISASSEMBLY
SADDLE BAG REMOVAL ( RH SIDE FIRST )
1. See Fig. 1. Remove lower saddle bag access
panels (L & R) using 4mm Allen head socket.
• 5 screws each side L & R (save)
2. See Fig. 2. Remove (5) bolts from rear of sad-
dle bag as shown using 10mm socket and
4mm Allen socket (front bolt).
• 3 bolts (save)
3. See Fig. 3. Remove (2) lower bolts from rear of
saddle bag as shown using 10mm socket.
4. Remove (2) lower nuts from front studs using
10mm socket and 6” extension.
Fig. 1
Fig. 2
Fig. 3

6
DISASSEMBLY
5. See Fig. 4. Remove (4) latch assembly bolts.
Remove latch assembly using 10mm socket.
• 4 bolts (save)
6. See Fig. 5. Remove (3) bolts from front of sad-
dle bag using 13mm socket.
7. See Fig. 6. Remove (2) bolts from upper sad-
dle bag using 13mm socket.
Fig. 6
Fig. 4
Fig. 5

7
DISASSEMBLY
8. See Fig. 7. Unhook wire harness as shown.
9. Remove top bolt from saddle bag using 13mm
socket (located behind latch assembly).
10. Remove rear-most bolt from saddle bag using
10mm socket (lower outside of taillight).
11. See Fig. 8. Remove (2) relays from saddle bag
using 10mm socket.
12. See Fig. 9. Remove striker from saddle bag as
shown using T-20 Torx Bit.
Fig. 8
Fig. 9
Fig. 7

8
DISASSEMBLY
13. Repeat steps 1 thru 13 for removal of left side
saddle bag.
14. See Fig. 10. Remove air shock fill valve using
7/8” socket.
15. Re-install nut to fill valve.
16. See Fig. 10. Remove and save left and right side
cover grommets as shown.
17. See Fig. 11. Remove diagnostic cable and grom-
met as shown.
18. Remove main wire harness connector from frame.
19. Remove saddlebag from bike,
Fig. 10
Fig. 11

9
DISASSEMBLY
DISASSEMBLY
1. Remove LS heat shield using 10mm socket.
• (2) Band Clamp (save)
2. See Fig. 1.Remove and save RS heat shield us-
ing 10mm socket.
• (1) RS Heat Shield (save)
• (1) Clamp (save)
• (1) Bolt (save)
3. Remove Left and Right side mufflers and save
using 15mm socket on front clamp and 10mm
socket on rear clamp.
• (1) LS Muffler (save)
• (1) RS Muffler (save)
4. Remove Left Side extension pipe using 15mm
socket. Save clamp.
• (1) Clamp (save)
5. See Fig. 2. Remove left and right side pivot shaft
nuts as shown using 24mm socket. Save 1 nut
and 2 washers (Fig. 10-16).
• (1) Pivot Shaft Nuts (save)
• (2) Pivot Shaft Washer (save)
6. See Fig. 3. Remove Left Side rollover brace using
10mm socket and 6mm allen head socket.
7. See Fig. 3. Remove rollover brace from floor
board using 6mm allen head socket. Save
brace, discard floor board .
• (1) LS Rollover Brace (save)
8. Repeat steps for Right Side rollover brace re-
moval.
Fig. 1
Fig. 2
Fig. 3
Floorboard
Rollover Brace

10
DISASSEMBLY
9. See Fig. 4. Remove taillights using 4mm allen
head socket. Disconnect and place on top of
tail section as shown
• (5) Bolts (save)
10. See Fig. 5. Remove reinforcement plate using
10mm socket (Fig. 10-20).
• (2) Bolts (save)
11. Remove tail section using 13mm socket. Set
aside for modification.
• (2) Bolts (save)
Fig. 4
Fig. 5