Leitner Aria User manual

Table of contents:

About this manual……………………………………..…1

Guide to safe operation………………………….…2-3

Checklist before each ride…………………………...3

Safeguarding guidelines……………………………….4

Maintenance schedule…………………………………4

Before your first ride…………………………………...5

Operation of your electric bike…………………….6

Getting started…………………………………………….7

Assembly and adjustment of…

•Folding frame……………………………………….…7

•Quick release levers………………………………..8

•Handle-bar and Stem…………………………..8-9

•front light……………………………………………….9

•Bell………………………………………………………...9

•Reflectors……………………………………………….9

•Seat, battery and seatpost…………………...10

•Front and rear mudguard…………………..…11

•Rear Rack………………………………………………12

•Pedals…………………………………………………..13

Crank arm, Bottom Bracket………………..........13

Battery and charger……………………………….....14

Battery care, storage and range…………..…….15

Front and Rear wheel……………..………………….16

Disc brakes…………………………………………………17

Headset………………………………………………........18

Bike stand…………………………………………………..18

Chain…………………………………………………..……..18

Brake levers………………………………………………..18

Brake and gear Cables………………………………..18

Rim, Tyres and Tubes…………………………………19

Frame and Fork (Frameset)………………………..19

Accessories…………………………………………………19

Lubrication…………………………………………..…….20

Limited Warranty……………………………………….20

List of torque recommendations………….…….20

Conversion table psi/kPa………………………….…20

Basic trouble-shooting………………….………….…21

Schematic of an ebike and its parts…………….21

Connecting the throttle………………………………22

ELECTRIC BICYCLE USER MANUAL

LEITNER ARIA 16” Light-Weight Folding Electric Bike

About this manual

•Thank you for purchasing a Leitner electric bike.We take

pride in providing electric bikes at outstanding value,

delivered to you factory direct. Riding an ebike can be

fun, however for safety reasons it is important to only

ride the bike after reading and understanding the

complete manual.

•The following manual is only a basic guide to assist you

and is not a complete or comprehensive manual of all

aspects of assembling, maintaining, repairing and using

your bicycle. In the interest of safety we recommend that

you visit a local electric bike professional to assemble,

tune and regularly service the bike.

•This manual makes no representation about the safe use

of this bike under all conditions. It is impossible to

predict all situations when riding a bike and there are

risks associated with riding this bike which cannot be

avoided. These risks are at the sole responsibility of the

rider.

•This assembly and operation manual shall remain an

integral part of the electric bicycle. When you transfer

the electric bicycle to others, please enclose this

manual as it contains important safety guidance and

operation instructions. Anyone riding the electric bike

shall carefully read the safety guidance and operation

instructions before your first ride.

Meaning of Safety Language.

Riding a bike can cause injury and in extreme cases death,

therefore it is important to read and understand the manual

before using the bike. The most common cause of injury is

falling off the bicycle and reading the manual will help to

avoid situations which put you at risk of injury or death.

•WARNING! Indicates the possibility of injury or death.

•Caution! Indicates the possibility of injury.

As there are different models of eBikes, pictures are for

reference only and may show a similar component from

another model. Certain instructions of this manual may not

apply to your model. All content in this manual is subject to

change or withdrawal without notice. We made effort to

provide accurate information, however we do not assume

responsibility of liability if any errors or inaccuracies appear.

If you are unsure about certain parts of this manual, if you

have a problem or need repair, please visit the website

www.Leitner.com.au and email a customer service

representative at sale[email protected].au with a problem

description and pictures and videos or call 1300 856 725.

Important: To provide the best experience this manual is continuously updated. To make sure that you are referring to the

most up to date information download the latest version at leitner.com.au/manual

FAQ: The throttle is NOT connected by default. Please refer to this manual how to connect it.

Powering Your Freedom

Mechanical and electrical work performed on your

ebike. Safety depends on correct assembly and

maintenance. The use of a torque wrench is

recommended to tighten bolts correctly. Special tools

and skills are necessary to comprehensively service this

bike. In the interest of safety we recommend that you

visit a local electric bike professional to assemble, tune

and regularly service the bike.

WARNING! Any modification of your bike can provide

a safety risk.

•Components which are not approved or incorrect

assembly can cause accidents and injury. Do not

make any modifications including but not limited to

installing incompatible forks, drilling, sanding, filing

or removing parts.

•Original components can be purchased through

your retailer. Consult your retailer for safety and

compatibility advice. For example, installing a seat

post which is too long may put stress on the frame

leading to damage. Another example is installing an

incompatible child seat which could lead to injury.

•The electric parts do not need maintenance. Do not

open electric parts. Disassembly of the bike beyond

the state in which it has been delivered in the retail

box voids warranty.

Riding a bike in different conditions

WARNING! Using a bike in conditions beyond its limits

and beyond the skills of the rider could lead to

damage to bicycle, fork, frame, parts and injury. Do

not use your bike on rough trails, trails with obstacles,

areas where tyres are momentarily off the ground,

jumps, technical areas, speeds over 25 km/h and for

aggressive riding. Do not ride down curbs.

•Riding an ebike can be fun for commuting, exercise

or recreation if you ride your bike in a manner that

is within your ability and within the limits of the

bike. Ride carefully and mindful of your

environment to avoid dangerous situations. Bikes

are limited by use, surface, maintenance and

design.

•Leitner ebikes are designed for use on paved

surfaces with shallow gradients where the tyres

are always on the ground.

•Weight limit of rider (including luggage) 100kg (264

pounds). Maximum total weight (rider + luggage +

bike) approximately 115kg.Do not ride on hills

steeper than 15 percent incline.

WARNING! Smooth gravel roads and loose surfaces

increase risk of losing control. Your riding style needs

to be adjusted. Apply brakes gently, go around turns

slowly and be careful not to use motor during turns

and do not accelerate quickly.

Guide to safe operation •Bikes do not protect you in accidents. You may

damage the bike, fall and it may cause serious injury

or death.

WARNING! Riding a bike after an impact beyond its

limits, e.g. accident may cause the bike to break at lower

than standard loads. It is recommended to have the bike

inspected by an ebike mechanic before riding it again.

Riding instructions

•Use your brakes carefully: if your bike has two brake

levers it is recommended to press both brake levers at

the same time. Check which brake lever engages which

brake. In Australia, normally the right lever engages

the front brake, the left lever the rear brake. In the

USA, normally the right lever engages the rear brake.

Over-using the front brake lever may cause the rear

wheel to lift resulting in loss of control.

•Always keep a safe distance from other vehicles or

objects. Get to know your brakes by practicing in a flat,

safe location with concrete surface at low speeds.

Adjust brakes if they are too powerful or too weak.

•Do not use the electric assistance to begin with. If you

are comfortable riding the bike without electric

assistance, read all instructions about using electric

assistance, then ride bike using low assistance levels.

•Always be prepared to press the brake levers in case

you accelerate unexpectedly. Do not switch on your

bike on unless you are ready to ride it to prevent

accidental acceleration. Also refer to section “Changing

gears correctly” in this manual.

•Go around turns carefully, do not pedal around turns,

keep your pedal arms horizontal to avoid pedals

touching the ground.

WARNING! Incorrect use of brakes, gears and electric

controls may cause loss of control and injury.

•When you ride, include a pump, a spare inner tube,

puncture repair kit, and tools so you can repair your

bicycle if it has a flat tyre or other mechanical problem.

It is not recommended to ride at night. If you do ride at

night, include a spare light source for emergencies.

WARNING! Prevent toe-overlap. Be aware of situations

where your feet which are on the pedal touch the front

wheel. In normal riding situations the front wheel is not

turned sufficiently to allow contact of your toes with the

wheel, however this may occur when going around tight

turns at low speeds. Do not pedal when going around

turns. Toe overlap is affected by the size of your feet, the

pedals, crank arms, mudguards and tyres.

•Carrying cargo will change the way your bike handles,

including braking distance, steering, acceleration,

balancing, hill climbing ability. Cargo should not

protrude too far from your bike and a low centre of

gravity is recommended.

•When riding in coastal areas, wipe bike after every ride

as salt water and humidity are very corrosive. Apply

anti-rust treatment to spokes and other unpainted

parts. Do not use anti-rust sprays. It may contaminate

unwanted parts such as brake pads. Damage from

corrosion is not covered under warranty.

WARNING! Avoid pinch points (squeezing hazard), moving

parts, hot parts and sharp points. Examples of parts which

can cause injury are turning wheels including spokes, sharp

cogs driving the chain, hot brakes, folding frame, folding

stem and folding seat posts.

•Frame and forks need to be inspected thoroughly before

every ride for any unusual signs of damage or wear. If

you experience any unusual noise during riding stop

using the bike. After impacts, for example accidents or

hitting a object at low speeds or if the bike falls inspect

the bike including frame and fork closely as it may have

been damaged due to high stress. If there are scratches,

use clear nail polish to touch up to avoid corrosion.

Life span of your bicycle

•Bicycle parts will wear with use and may need

replacement after some time. If a bike is used more

often parts will need to be changed more frequently as

compared to a bike which is only used occasionally.

Rough, intense riding will reduce the life span of the

bike. There are many factors determining the lifespan of

a part therefore it is not possible to give an exact

timetable for replacement.

•Frequent maintenance will increase the lifespan. If you

are in doubt whether a part should be changed please

contact customer service. Battery capacity will naturally

degrade over time and with use.

WARNING! If the lifespan of any part is exceeded it may

break and cause injury therefore it is necessary to inspect

all parts of the bike regularly to identify damaged

components and replace them before they fail.

WARNING! As with all mechanical components, the bicycle

is subjected to wear and high stresses. Different materials

and components may react to wear or stress fatigue in

different ways. If the design life of a component has been

exceeded, it may suddenly fail possibly causing injuries to

the rider. Any form of crack, scratches or change of

colouring in highly stressed areas indicate that the life of

the component has been reached and it should be

replaced.

Checklist before each ride

To make sure that the most important components are

installed correctly and functioning correctly it is necessary

to follow this checklist before each ride. Please note this is

not a full maintenance program.

WARNING! If a part of your bicycle is not working properly

do not ride your bike. Have the part installed correctly

using the adjustment instructions in this manual or have

the part repaired or replaced by a professional bike

mechanic. Contact customer service if in doubt.

Checklist:

•Battery: Make sure your battery is fully charged,

secured and not damaged.

•Frame and fork: Are there signs of stress or fatigue?

Discoloration, cracks, dents, chips, irregularities in

shape, scratches, unusual noises. Is the folding frame

mechanism closed safely?

•Handle-stem and handle-bar: Is stem aligned with front

wheel? Walk to front of bike, put front wheel between

your legs (Figure FS2.) Check if the wheel and stem are

aligned straight. Try to twist the handle-bar left and right.

The handlebar should not be loose and shouldn’t move if

moderate force is applied. Make sure that all cables are

not stretched and that there is enough slack for all cables

when turning handle-bar. Make sure the wheel can be

turned freely without entangling wires. The ends of the

handle-bars need to be covered, usually by a handle-grip

to protect from injuries. Replace if damaged. Apply front

brake and move bike forward and backwards. Is fork

loose? If it is loose the headset needs to be adjusted. Is

the folding stem mechanism closed safely?

•Wheels: Are wheels installed safely? Lift wheel off the

ground, hit it by hand from the top and try to move it by

hand left and right. The wheel shouldn’t move or come

loose. Check if the nuts or quick-release system is holding

the wheel in place safely Are tyres inflated to

recommended pressure on sidewall of tyre? E.g. 50psi.

Pump tyre using a hand bicycle pump (not supplied). Do

NOT use an automated air compression pump, for

example the car tyre pumps at gas stations. Check if wheel

is straight. Lift it off the ground and spin it by hand

observing any wobbles from side to side where it passes

the brake pads. WARNING! Wheels need to be installed

safely otherwise they may come loose during a ride and

cause injury.

•Brakes: Check if all brakes on the bike work well. Pressing

the lever should stop bike. Rim brakes: Brake pads should

be 1-2mm away from rim.If pressing the brake lever

results in touching the handle-bar, adjust brakes. Disc

brakes: Brake pads should be 0.25-0.75 mm away from

disc. If brake lever moves more than 15mm or less than

7mm to stop your bike, adjust brakes. Also make sure that

the brake pads are not rubbing excessively against the rim

of the wheel or the disc of a disc brake: Lift the wheel off

the ground and spin it.If there are any noises or if wheel

stops spinning abruptly it indicates that brakes are

rubbing. Caution! Do not touch the disc of the disc brake

after use as it may be hot. Never touch brakes while

wheels are turning. Check that engaging brakes switches

off motor.

•Saddle (seat) and seatpost:Use both hands to twist seat

left and right and push seat up and down and try to tilt

seat forwards and backwards. It should not move or be

loose. Check that minimum insertion mark on seatpost is

NOT visible.

•Suspension: Make sure that any suspension installed on

the frame or fork cannot be compressed fully. Increase

front fork suspension stiffness if needed by turning the

adjustment knob. Generally clockwise makes the

suspension stiffer. Not all forks have an adjustment knob.

•Reflectors, front and rear lights: Make sure both front

and rear lights face the correct direction and that they are

clean and working properly. Make sure that all reflectors

on front and rear wheel and on pedals are clean and not

covered by any accessories. WARNING! A bike without

properly functioning lights and reflectors may be hard to

see by other people increasing the chance of an accident.

•Pedals and crank-arms: Check that pedals are fully

inserted into crank arms and that they are tightened to

specification. The pedals and the crank arm should not be

loose. Loose pedals will damage the thread on pedal arms.

Damaged pedal arms need to be replaced.

Figure FS2

-During daily use, please keep the controller clean and dry. Keep it away from water, vibration and

contamination, otherwise the controller may be damaged.

Safeguard your bicycle

•Purchase a strong lock to prevent theft. Always lock

your bike.

•Note your frame serial number. It is located at the

front on the frame on top of the front fork or on the

underside of the frame near the bottom bracket. If

you have problems locating your serial number

please contact customer service.

•Park your bike undercover, out of direct sunlight

protected from rain, snow, water, sea water and

wind in a safe location which does not obstruct

traffic and is clear from hazardous conditions

including heat and cold. Humidity especially in areas

close to the sea can cause corrosion. UV exposure

can cause rubber to crack and paint to faint.

•Park your bike in a manner that it doesn't fall.

Falling may damage the bike, most commonly on

the handlebar, handle grips, gear shifter and rear

derailleur.

•If bicycle is stored for an extended time it should be

lifted off the ground with tyre pressure at half of

the recommended level. Charge battery at least

every month as per the respective battery

maintenance chapter in this manual.

•Clean your bike every week with moist rag. Any

parts which rub against the frame can remove paint

or in extreme cases damage to frame. Use

protective padding material if needed to protect

frame.

•Do not clamp the frame during transportation to

prevent accidental damage. Use sturdy adapter bars

for transport which attach at seat-post and handle-

stem. Always use adapters which are able to carry

the weight of the bike. Remove battery for

transport if needed to reduce weight of bike.

•Cover bikes which are transported on the outside of

a vehicle with a suitable cover to prevent exposure

to weather.

•Always make sure that no cables are overstretched

and that parts of the bike which touch are

separated appropriately for example using rags or

other padding material.

•To ship a bike in a box wrap frame parts with

padding, for example a foam sheet or bubble wrap.

Pack bike in the same manner as it has been

received by you if you have received a bike in a box.

Keep the original packing material and box in the

unlikely case the bike has to be shipped again. Make

sure the bottom of fork is protected to prevent it

from penetrating the box.

•When parking, lock battery into frame and remove

keys or remove battery to prevent theft.

•Check with your local authorities whether it is

allowed to transport the bike with public transport.

Maintenance

Regular maintenance ensures that the bike is in good condition to

be ridden safely. The recommendations below are for normal

use. If your bike is used more frequently it needs to be

maintained more often. If any parts need repair, fix or replace

them immediately.

Tools for maintenance:

Torque wrench (recommended) showing Nm or lb/inch units

Allen keys: 2, 4, 5, 6, 8 mm

Open end spanners: 8, 9, 10,13,15mm

Phillips head screw driver

Bicycle tyre pump with gauge

Spoke spanner

Bike tyre repair kit including tyre removal levers and spare inner

tube

Grease and lubricant

Not all tools are necessary for all bikes.

Important Notice! Having the electric bike assembled, adjusted

and serviced by a competent electric bike mechanic is the best

practice and it will reduce the risk of injury.

Best practice:

A competent electric bicycle mechanic should perform the

following tasks:

•Assembly and full check after assembly, including tuning of

spokes.

•After 30 days: Check and re-tuning. After the first days of

riding some components may need re-adjustment, for

example brake or gear wires may stretch. Disc brakes may

need several weeks to “brake-in” until they reach optimum

performance.

•Every 600 miles (1000km) or every year, whichever comes

first: full service

Maintenance schedule

Before each ride: refer to “Checklist before each ride” section in

this manual

Every week: clean with moist rag, check for loose spokes

Monthly check: wheel-bearings, rim wear, Stem bolts, headset-

bearing, pedals, chain wear, cable wear, gear levers, derailleur,

brakes, stand, accessory bolts, suspension fork bolts, rear

suspension bolts, reflectors, lubricate forks, lubricate derailleur.

Check battery for signs of damage and anything unusual.

Every three months: Check crank arms and bottom brackets,

lubricate brake levers and brake-arm fixing bolts.

Every Year: Lubricate handlebar stem, lubricate seat post,

replace grease: on pedal threads, in bottom bracket bearings, in

wheel bearings, in headset bearings. Lubricate quick release on

wheels and seat-post, and folding pivots (frame, seat post,

handle-stem). Inspect motor for any unusual noise.

•Read and understand the complete manual.

•Adjust seat and handle-bar height and tilt for best

comfort. Always make sure that minimum insertion

marks on seat post and handle-stem e inserted into

frame so that marks are not visible.

•Familiarize yourself with the controls and practise

braking and steering at low speeds in a flat, paved,

safe environment and always be prepared to apply

brakes in case of unexpected acceleration.

•Do not switch on your bike on unless you are ready

to ride it to prevent accidental acceleration. Switch

bike off while pushing it.If you have any doubts

contact customer service.

Rules to ride safely

•Cycling involves risk of injury and damage. By choosing to

ride this bicycle you assume the responsibility for that

risk.

•This electric bike is intended only for riders 18 years or

older who are physically and mentally capable of riding

an electric bicycle. Consult your doctor to confirm

suitability of riding an ebike as impairments or disabilities

may increase the risk of injury or death. Parents and

guardians are responsible for the activities and safety of

children. This bike is not designed to be used by children.

•Familiarise yourself and comply with your local electric

bicycle laws as every state may have different

regulations. Consult your local authorities for advice.

•Always ride carefully looking out for other participants in

traffic. Bicycles may be hard to see, therefore always ride

slowly and defensively always being ready to brake to

stop your bike. Use your bell.

•Always avoid obstacles in the road like potholes or

curbs. If there are rail or tram tracks cross them at a90

degree angle to avoid getting caught in the tracks and

losing control. Expect opening car doors or cars backing

out of driveways. Don’t use items which may restrict

your hearing.

Figure SO1: Stand-over height: To determine the

minimum leg-length of the rider refer to the figure on the

left.

1: Top tube height of bicycle from ground. A straight top-

tube is shown. Step-through frames (sometimes referred

to as “Ladies” frames) are specified based on

corresponding straight top-tube models.

2: Crotch measurement of rider: Wearing bicycle shoes

and having the feet 6 inches apart, measure the inside of

the leg from the ground to crotch.

3: There should be at least 1 inch (25 mm) clearance

between the crotch measurement of the rider and the

top tube height of the bicycle when straddling the bike.

For mountain bikes at least 2-3 inches clearance is

recommended.

Before your first ride

Contact a customer service representative to assist you in finding a bike which has the right size for you. Important

measurements are the minimum and maximum seat height form the ground to the top of the seat and also the stand-over

height.

•Do not wear loose clothing which could get caught in the

moving parts of the bicycle.

•Do not ride at night, in wet weather, icy conditions, snow

or other adverse conditions like wind. Your braking

power may decrease, braking distance may increase and

you will have less control over the bike if the ground is

more slippery.

•Make sure that all your reflectors and lights are working

and installed correctly. Front and rear lights may increase

your visibility in conditions with low light, however

reflectors only increase your visibility if light is pointed at

them. Wear high visibility clothing with bright and

reflecting materials.

WARNING! Riding in low visibility conditions like night, dusk,

dawn or fog will increase your risk of collision as other

people may not see you.

Always think safety and apply common sense when riding.

Some examples are:

•Do not ride when intoxicated, if you are impacted by

medication, extremely tired or if you do not feel

well. Always ride carefully and slowly being prepared to

stop the bike. Only ride on roads which are bicycle

friendly. Try to avoid roads with heavy traffic passing you

at a small distance.

•Always keep your hands on the handlebar. If riding in a

group, ride in a single file, keep a safe distance from

other riders and generally try to avoid riding in a big

group as it may increase the risk of accidents.

•Only one person should ride the bike. Do not carry a

second person on the bike. Riding off road will increase

the risk of damage or injury. Only ride on trails, do not

ride through water and avoid all obstacles. Make sure

that at no times obstacles hit any parts of your bike

including your bike stand. Always make sure that there is

enough clearance between the bike and the ground. Do

not attach loose objects to your bike.

•Do not jump, do not perform stunts, do not ride over

obstacles like curbs, sticks and other obstacles, do not

ride in rough terrain, do not ride in an unusual manner.

WARNING! Riding incorrectly can lead to damage and injury.

Always wear a helmet while riding

which complies with your local safety

standards. 5

Figure C3: The thumb throttle (9) is located on the right hand side of the

handlebar, next to the handle-grip (10).Not all models have a throttle.

By default the throttle is NOT connected and therefore DOES NOT work.

Refer to the relevant section in this manual how to connect the throttle.

To use the throttle to accelerate the bike, push the thumb lever (9)

down in the direction of the arrow using your thumb. The acceleration is

gradual: Push down only a little bit for moderate acceleration. Push it

down all the way for maximum acceleration. WARNING: Do not use

throttle when turning. Accelerate slowly. Ride carefully.

WARNING: Take care not to activate the throttle accidentally as the

motor will accelerate potentially causing injury. Switch the bike OFF if

you’re pushing it. Always be ready to press the brake lever (11)to stop

the bike in case of accidental acceleration.

OPERATION OF YOUR ELECTRIC BIKE

•Your e-bike is driven by a motor embedded in the hub (centre) of the front wheel. The motor is powered by a

battery. The amount of power delivered to the motor, and hence the accelerating force on the e-bike, is controlled

by you.

•There are two systems to activate the motor: 6km/h button (press and hold button (3), Figure C2) and Pedal Assist.

•By default the throttle is NOT connected and therefore DOES NOT work. Refer to the relevant section in this manual

how to connect the throttle. The throttle must not be used on public roads.

•In Pedal Assist mode, the motor is triggered when you pedal forward, and power assist will stop when you stop

pedaling. In other words, power assist happens as long as you pedal. You don’t need to pedal hard. All you need is

to apply a light force to the pedals continuously to maintain continuous rotation. When you apply one of the brakes,

power-assist will automatically stop, allowing the e-bike to slow down or stop. Power assist will turn itself off before

the e-bike has reached the maximum speed of approximately 25 km/h

•Note that the Battery level indicators on the display (Figure C2, 5) will only show an estimate of the battery charge

level when power is not being drawn from the battery (bike standing still). While using motor assistance voltage will

decrease.

The LCD display panel (Figure C2) controls a number of features

on your ebike.

WARNING! Only switch Pedal assist ON if you intend to ride the

bike and if there is enough space in front of the bike. Do not

pedal when turning! Always switch bike and Pedal assist OFF

when walking next to bike and pushing the bike to prevent

accidental acceleration. Always be ready to press the brake

lever to stop the bike. Do not use pedal assist in tight situations.

The bike may leap forward and cause injury.

WARNING! Pushing and holding the “down” button (3) will

activate the motor to travel at approximately 6 km/h (walking

speed).

-Switch bike ON: Push and hold “POWER” button (2) on display

until LCD screen switches on.

-Switch bike OFF: Push and hold “POWER” button (2) until

display switches off.

- Turn on back-light on LCD display : push and hold “UP“

button (1)

-Push the “POWER” button (2) briefly to cycle through menu:

TM:Trip Time travelled TTM:Total Time Travelled DST: Trip

distance in km ODO: Total km travelle AVS: Average speed MXS:

Maximum speed VOL: Battery voltage.

-To activate “Pedal Assist” push the UP button (1) briefly to

increase the power and speed. Push the “DOWN” button (3)

briefly to decrease the power and speed. “Pedal assist” means

that the motor will be activated when you start pedalling and

the bike will move forward with motor assistance while you are

pedalling. Your Pedal Assist Level is shown on the LCD screen

(4). Level 0: pedal assist is OFF.At lower assistance levels the

motor will accelerate to lower speeds. At maximum assistance

level 5 the motor will accelerate to approximately 25 km/h.

-Auto switch off is bike is idle for several minutes to save energy

Figure C2 LCD Display panel.

UP button (1), POWER button (2), DOWN

button (3), Pedal assist level (4), Battery

voltage symbol (5), trip time in minutes (6),

Current speed (7), km distance travelled (8).

If an error code is displayed stop riding the

bike and contact customer service at

[email protected]

-Setup Menu: Push and hold “UP” and

“DOWN” buttons until screen changes. Use

“UP” and “DOWN” button to select correct

top speed of 25km/h. Push “POWER” button

briefly to confirm. Select correct wheel wheel

diameter of 16 in. Push “POWER” button

briefly to confirm. Select km or miles. Push

“POWER” button briefly to confirm. To save

settings Push and hold “POWER” button until

screen changes.

WARNING Make sure the top speed with

motor assistance is set to 25 km/h. Any higher

top speeds will make the bike illegal for use on

public roads.

4 5

Getting Started

•First, unpack your electric bike carefully making sure that you don’t scratch the bike with sharp tools such as paper knifes or

scissors.

•Keep all packing material including the carton in the unlikely case the bike has to be re-packed and shipped.

•Locate all parts: battery, keys, front wheel, mudguards, charger, seat and seat post, front light, handle-stem, pedals, tools

and any small parts like nuts or screws inside the shipping carton.

•Sometimes small parts like nuts or screws may come loose during shipping so be sure and check the bottom of the carton

and protective wrapping carefully. Please note that eBikes are fragile items. Although we are using first class courier services

and the bikes are professionally packed it may happen that they get damaged during transit.

•Please check the bike for damage and any missing parts upon arrival and let us know immediately. We will then work with

you on a solution and ship replacement parts as soon as possible.

Assembly Instructions

•This bicycle has been disassembled for shipping. To ship the bike, the pedals, bell, frontlight, mudguards, reflectors may

have been loosened or removed.

•Different parts of the bikes such as brakes may need adjustment.

•Check all nuts and bolts on the bike, even if parts have already been assembled by the factory, to make sure that they are

installed safely.

•In the interest of safety It is recommended to have the bike assembled and adjusted by a skilled ebike mechanic and

serviced regularly.

Folded bike, view from top

Handle-stem folded

to right side of

front-wheel

2) To straighten

the frame,

carefully move

the front part of

the frame in the

direction of the

arrow shown.

1) User to

stand on

this side to

straighten

folded

frame.

Hinge

folding

frame 3) The folding frame is now straight. Follow

the guide below to lock the frame safely

before riding. The handle-bar can be

installed/straightened later. First lock the

frame.

Folding mechanism

4) To close the frame first push

the long lever to the frame.

Straightening the frame

WARNING!

Pinching

hazard. Stay

clear of area

around folding

hinge.

The folding stem should fold to the right side of the bike. The handle-bar should be approximately parallel to the bike

frame when fully folded. Fold carefully. Take care not to pinch body parts and not to damage the bike during the folding

procedure. Hold on to moving parts and do not drop parts as they may smash into the bike. Make sure to leave enough

slack for all wires to avoid damaging wires while folding. During transport, for example inside car, secure bike safely to

prevent it from moving. Use padding material like rags or blankets to protect bike parts which are touching from damage

during transport.

5) Then turn the short lever in

the direction of the arrow

shown to securely lock the long

lever into place.

6) Correctly closed folding mechanism.

WARNING: Make sure the frame is

secured correctly before riding the bike to

avoid injury.

The handle-bar and stem are used to steer the bike. The handle-stem connects to the fork. The stems can

be adjusted in height to provide a comfortable riding position. Bolts should be tightened to 9-10 Nm unless specified

otherwise. Make sure all bolts are tight and that there is no excess play in the stem.

Installation of the handle-stem and handle-bar

Open the quick-release lever (1) of the handle-bar

(11)

To ensure the cables (2) are not over-stretched move the

brake levers (3) up as show in the picture. Open the quick-

release lever (6). Ensure the lower stem (5) is folded all the

way down as shown in the picture. Carefully insert the upper

stem (4) into the lower stem (5) all the way without over-

stretching the cables, then close lever (6).

Fold the stem up until the hinge

(7) is fully closed. Position handle-

bar with brake-levers facing

forward and close lever (1).

Move the lever (8) up in the

direction of the arrow until the

metal part (9) is fully retracted.

Secure the lever (8) with the

latch (10). The metal part (9) is

fully retracted in this picture.

1 2

Figure Q2: Quick release parts on a seat

clamp. It is the same concept as quick-

release parts on the front wheel.

Lever (in open

position)

Figure Q1: Lever in

closed position

How to operate quick-release levers:

•Step 1: Close Lever (figure Q1). If lever

closes very easily (less than 12 pounds or

53 Newton) it indicates that it is loose. If

lever is very hard to close completely

(more than 45 pounds or 200 Newton),

don’t force it and go to step two.

•Step 2: Open lever. If lever was too

loose, tighten nut.If lever was too hard

to close, loosen nut. Close lever again.

•Step 3: Repeat step 2 until lever is firmly

closed and can’t move. Do NOT turn

lever like a wing-nut to close as this will

not close it firmly.

Nut

WARNING! Quick release levers must be closed in such a position so that the lever won’t be accidentally hit while

riding causing it to open. If quick release lever is not closed safely, components of the bike can loosen while riding

causing serious injury or death.

QUICK RELEASE LEVERS

Continue to read important safety information on next page.

Installation of front lights on front fork

Install front lights on top part of front fork as shown in picture. If

you are installing the front mudguard, also insert front mudguard

at the back of the fork before nut (4). Refer to images below.

1) Front light arm

2) Bolt

3) Washer

4) Nut

5) ON button

6) To replace the 4x AAA batteries of the light when empty remove

screw (6) and twist off lid (7). To re-install lid look for small metal

nut inside the light casing, place it into cradle on inside of light

casing at position (8), turn screw (6) into nut just enough so that it

is flush with the nut, then twist lid (7) back onto light and fully

tighten screw (6).

WARNING! Make sure the light is installed firmly and safely before

riding. Tighten all nuts and bolts

WARNING! The minimum

insertion mark (Figure FS1) on

the upper handle-stem must

NOT be visible when inserted.

Failure to do so may result in

the stem malfunctioning and

can cause you to fall.

CAUTION! Pinching hazard.

Keep clear of moving parts. Figure FS2

Figure FS1

Installation of the handle-stem and handle-bar (continued)

WARNING! The handle-bar must be

installed securely. Test before riding.

Refer to section of quick-release

levers in this manual for correct

operation.

CAUTION! The folding stem

should fold to the right side of

the bike. The handle-bar

should be approximately

parallel to the bike frame

when fully folded. Fold

carefully. Take care not to

damage the bike during the

folding procedure. Make sure

to leave enough slack for all

wires to avoid damaging wires

while folding.

WARNING! Test the installation of the

handle-stem before riding as shown in Figure

FS2. The stem should not move easily left and

right and it should not come loose during

riding.

Reflectors

Reflectors need to be installed at front

handle-bar (facing forward, color-less).

There are reflectors at rear light of the

bike (facing backwards, red) on pedals

and on spokes on front and rear

wheel. Every 3 months check that all

reflectors are clean, installed securely

and not covered up by any accessories.

Figure BE1: Bell.

Attach the bell firmly to the

handle bar, close to the handle-

grip with the supplied bolt.

Tighten with a screw driver. The

trigger faces the rider. Push the

trigger down by tapping it with

your finger briefly in the

direction of the arrow and

release it to ring the bell.

Bell

Trigger

Use the bell to make other people aware of you in traffic, e.g.

before passing a pedestrian. Make sure the bell is functional and

securely installed.

Installation of the bell

Handle-Bar

BATTERY and SEATPOST

WARNING! The minimum insertion mark (Figure B2) on the

seat post must NOT be visible when inserted. Failure to do so

may result in the post malfunctioning, frame breakage, and

can cause you to fall.

WARNING! Test the installation of the seat-post and seat

before riding. It should not not move easily left and right and

it should not come loose during riding. Refer to section of

quick-release levers in this manual for correct operation.

Figure B2: Minimum

Insertion Mark visible.

NOT CORRECT.

Figure B3: Minimum

Insertion Mark NOT

Visible. CORRECT.

Figure B1: Open quick

release lever (2) to insert

the seat post. Close lever

(2) at desired position.

Minimum Ground

Clearance of bottom part

of battery to ground: 13

cm. Maximum mark must

always be visible.

Minimum insertion mark

(Figure B2 and B3) must

NOT be visible. Connect

the battery cable (4) to

the battery connection

(3) on the bike. Refer to

Figure B4 for details.

At least

13 cm

WARNING! Inserting the seatpost so that the maximum mark is not visible and the ground clearance is less than 13 cm may

cause you to hit obstacles while riding resulting in damage and injury. Make sure the terrain the bike is ridden on does not

damage the bottom of the battery of the battery power cord.

Figure B4: Line up the groove (5) on the battery

cable with the pin (6) at the bottom of the bike.

Location is show in Figure B1, 3. Turn the ring (7)

clockwise until firmly connected.

WARNING! Never short-circuit the battery

terminals (8) e.g. with water or metal parts. It

may cause fire or explosion.

Seat (saddle)

Seat rail

Figure S1: Magnification of seat attachment

mechanism

Upper Bracket

To adjust seat tilt and position on rail loosen the Bolt. Stay

between rail maximum marks. Tighten to 22 Nm.

WARNING! Stay within maximum marks or the rail may

brake.

SEAT (SADDLE)

Inspection: Before each ride make sure all nuts bolts and

quick releases are safely installed. Use both hands and

move seat left and right or up and down. If seat moves

easily, tighten bolts. Inspect seat-post every 30 days to

make sure it is straight. If it is bent, contact customer

service.

WARNING! Adjust height, position on rail and tilt of seat to

a comfortable position. Do not continue to ride if you feel

pain, discomfort or numbness while riding.

WARNING! If nuts, bolts and quick-releases are not

tightened safely the seat position may change unexpectedly

during ride and cause injury.

Recommended seat position: To check for the correct seat

height, sit on the seat, put one heel on the pedal in the

down position while the crank arm is parallel to the seat

tube. Adjust seat height until your leg is straight. If the

knee is bent, raise the seat. If your hips rock for the heel to

reach the pedal, lower the seat. For people of short stature

the seat should be adjusted to a height so that the feet of a

seated rider can reach the ground.

Lower Bracket

Bolt

Seatpost

Seat rail maximum mark

CAUTION! Pinching hazard. Keep clear of moving parts. When

you open the quick-release (2) the seat may drop down and

present a squeezing hazard. Always hold the seat with one

hand to prevent it from dropping and operate quick-release

lever with other hand.

Installation of the front mudguard (optional)

Installation of the rear mudguard (optional)

WARNING! The mudguards must be installed securely.

Wheels must not rub on mudguards. Test before riding.

Maintenance. Steel mudguards may corrode. To

prevent corrosion, treat with a rust preventative,

especially if scratched.

Keep any spare bolts. You will need them for the

installation of other optional accessories such as the

rear rack.

Figure M2: Correctly installed rear mudguard.

Read instructions carefully before installing to

avoid time-consuming mistakes.

Long part (1) facing forward. Short part (2) facing

backward.

Short wire (3) at front. Short wire must be on the

inside of the brake cable (7).Long wire (4) at back.

Short bolts (5) (5 mm thread length) to attach

wire to mudguard. Longer bolts (6) (10 mm thread

length) and washer to attach wire to frame.

CAUTION: If it is feels hard to screw bolts into the

frame, stop immediately. Unscrew the bolt and try

again, inserting the bolt at a90 degree angle.

Using force may damage the threads on the frame

which may not be possible to repair. Threads

damaged during installation are not covered under

warranty.

Figure M3: Left:

Correctly attached

wire to mudguard

(view from top).

Use two small bolts

(5) with 5mm

thread length, black

washer (8).

Right: View from

bottom. Use silver

washer (9) at

bottom.

Figure M4: Correctly

attached wires to

frame. Left side of

bike). Use longer

bolts (6) with 10mm

thread length and

washer. Front wire

(3) must be

underneath brake

cable (7).

Figure M5:

Correctly attached

wires to frame.

(Right side of bike).

Figure R1, magnification.

The bolts required for the installation of the rear rack have been supplied with the bike. CAUTION: Bolts need to be installed

straight, at a90 degree angle to the frame and it is easy to screw them into the frame. If bolts are inserted at an incorrect angle it

will feel hard to screw them in. Stop immediately to avoid damage to the frame thread. Unscrew the bolt and try again. It may not

be possible to repair a damaged frame thread.

Installation of the rear rack (optional, sold separately)

Figure R1: RackAriaINNER: The front arms (5)

attach to the inside of the the frame near the rear

wheel.

•Attach the left rear arm (2) using a

washer and bolt (1).

•Attach the right rear arm (3) using a

washer and bolt (4).

•RackAriaOUTER: To attach the

front arms (8) use a washer and

bolt and an Allen key.

•RackAriaINNER: To attach the front

arms (5) use a washer and bolt (6)

and an Allen key (7).It takes some

patience to install the bolts (6) as it

is a bit tricky to reach. Don’t use

force to avoid damaging the frame.

Make sure the bolts (6) are straight,

at a90 degree angle to the frame.

Use the Allen key (7) at a flat angle

as shown in figures R3 and R4. I

Figure R2: Rear rack, view

from the right.

Figure R5: Installed front arms (5),

view from the top. RackAriaINNER.

Figure R3: Installation of front arms (5)

using an Allen key (7). RackAriaINNER.

Figure R4. RackAriaINNER.

Figure R6: RackAriaOUTER: The front arms (8) attach

to the outside of the the frame near the seat tube.

The two versions of the rear rack WARNING! Make

sure that the rear

rack is installed

securely before use.

Tighten all bolts to 16

Nm. The rack must

not rub against the

chain. Test before

riding. Maximum

weight limit on rear

rack: 20kg. Make

sure that your

luggage does not

affect the bike

negatively and that it

is not getting caught

in spokes which

could cause serious

injury or damage.

Installation of Pedals

•Pedals are marked „L‟ (LEFT) and „R‟ (RIGHT) on axle end. You need to

look carefully to locate the engraving. Lubricate the thread of the pedal

with lubricant (available at bike shops)

•Carefully position the pedal at a90 degree angle (straight) to the crank

arm. Don’t insert washers between the pedal and pedal-arm. Use your

hands. Don’t use a tool.Don’t use force!

•The left pedal needs to be turned anti-clockwise into the crank arm on

the LEFT side of the bike

•The right pedal needs to be turned clock-wise into the crank arm on

the RIGHT side of the bike.

•The pedal will screw in without resistance if it’s placed correctly into the

thread. If you feel resistance, don’t continue! Un-screw the pedal and

start again.

•Use your hands to screw the pedal all the way in, so that the thread is

not visible anymore.

•Once the pedal is all the way in, use a spanner and tighten the pedal up

very firmly (40 Nm) so that it won’t come off while riding. Remember :

clock-wise for the right pedal and anti-clockwise for the left pedal. It is

necessary to check that the pedals are tight before every ride as they

may loosen up over time.

WARNING! Incorrect installation and failure to check pedal installation

before each ride may cause the thread on the pedal arm and pedal to be

damaged, resulting in the pedal to fall off while riding. DO NOT insert

washers between the pedal thread and the crank arm as it may prevent

pedal from gripping correctly and eventually causing damage to threads.

Crank arms and bottom bracket

Check the allen bolt at the centre of both crank arms, left and right

hand side. (right arm shown in picture). If the arms are loose,

tighten the bolt with a 8mm allen key (key not supplied) to 40Nm.

Don’t overtighten. It is necessary to check the crank arms regularly

as they may get loose over time. The bottom bracket is the bearing

system which is attached to the pedal arm. Move the crank arm

with one hand towards bike frame and hold bike with other hand

at seat post. The arm shouldn’t move if the bottom bracket is tight.

There should be no noise or looseness while riding the bike. If

there is excessive movement, have the bike serviced by a bike

professional.

Bolt at centre

To fold pedal,

push straight in… …. then tilt pedal carefully.

WARNING: pinching

hazard! To straighten

pedal, tilt pedal until it is

straight and clicks.

WARNING! The charger can get very hot

while charging. Always keep it away from

material which can catch fire. Do not cover

charger. If there are any signs of smell,

smoke or melted plastic or unusual noises,

immediately disconnect charger from power

socket and do not use charger again. Always

attend charger during charging. For safety

reasons, keep away from water, moisture,

children and pets. Keep away from

individuals with impaired sensory or mental

capabilities, lack of experience and

knowledge unless they are supervised by a

caretaker. Follow instructions contained on

the label of the charger. Do not use if power

cord is damaged. Dispose of according to

your local laws.

Figure B7: Charging the battery (Illustration)

Connect the power cord (5) of the charger firmly to the power socket on the

charger (4). Remove the small rubber dust cover (1), then connect the charger

output cable (2) to the battery input socket (1) on the battery. The LAST step is

to connect the power chord (5) to with the wall socket plug (6) to the power

point (AC, 100-224 Volt, 50/60Hz). After charging cover the battery input

socket with the rubber dust cover (1). Charger (3), battery (7).

WARNING!To prevent electric shock connect power cord (5) to wall socket (6)

as LAST step. Do not open charger due to risk of high voltage shock. Use

indoors only. Only charge original battery. Do not charge other types of

batteries. The charger must not be used Voltage is detected automatically. Do

not yank cables. Pull on plugs, not on cables.

After charging, disconnect wall socket plug (6) first.

Charging the battery

•The battery can be charged while connected to the bike or off the bike.

•Turn OFF the bike before charging.

•Charging temperature between 10 ℃(50 °F ) and 30℃(86 °F).

•During charging the temperature may increase to about 50 ℃(122 °F).

•Stop charging battery if it gets unusually hot and contact customer

service. Charge undercover in dry area.

•Only use original supplied charger to avoid overheating, bursting or

ignition.

•The chargers are smart chargers, which means they will automatically

stop charging when the battery is full.

•The battery takes about 5-7 hours to charge if It’s completely discharged.

•At first charge, it can take longer since battery pack is balancing.

•If battery does not fully charge within 8 hours, disconnect charger and

contact customer service.

•If it’s not fully discharged it will take less time to charge.

•It is recommended to switch the battery OFF while charging.

•Disconnect charger after charging. Unplug charger from electricity grid if

not in use.

Lights on Charger:

•If there are TWO LIGHTS on the

charger. BOTH LIGHTS RED: Charging.

ONE LIGHT GREEN and ONE LIGHT RED:

Fully charged or not connected.

•If there is ONE LIGHT on the charger:

RED: Charging. GREEN: Fully charged.

1 2 3 4 5 6 7

Figure B6: Location of the battery

input socket (8) underneath the seat

(10). Use dust cap (9) to cover input

socket after charging is complete.

Refer to Figure B7 for details.

FRONT WHEEL

The front wheel is installed with a nut (1) on

each side and washers. If there is a black

rubber cap, remove the black rubber cap to

expose the nut. The nut needs to be

tightened to 30 Nm.

WARNING! Before each ride make sure that

the front wheel is installed safely. Lift the

wheel and hit it from above with your hand to

make sure that it won't move and that it is

stably installed into the fork. When trying to

move the wheel by hand from left to right, the

wheel must not move. Failure to check may

result in serious injury or death.

The motor wire (2) provides power to the

front wheel hub motor (3). If the front wheel

is removed, carefully disconnect the male and

female connectors (2).

WARNING! Take care not to damage the

motor wire and pins at the end of the

connectors. Do not bend wire with force

where it enters front axle (4).To replace

damaged wires the whole motor needs to be

replaced.

WARNING! Ensure male and female

connector (2) are pushed together all the way

and that they are aligned correctly. If the

connection is loose, it may lead to heat build-

up, melting connections and damage to

motor, controller and bike. During first ride

after re-installing the front-wheel check

connection regularly for heat build-up and

push together if necessary.

REAR WHEEL

The rear wheel is installed into the rear fork with two nuts,

one on the left and one on the right side of the wheel axle.

Tighten LEFT and RIGHT rear wheel nuts (7 and 10)to 30 Nm.

Figure RR1(RIGHT side of bike, at

centre of rear wheel, view from

top):

To remove rear wheel use a

wrench to loosen the RIGHT rear

wheel nut (7). Remove the

washers and safety clip (8).

Remember the location and

orientation of the parts for the

re-installation.

Figure RR2(LEFT side of bike, at

centre of rear wheel):

Use a wrench to loosen LEFT

rear wheel nut (10). Remove

washer (10). Remember the

location and orientation of the

parts for the re-installation. The

wheel can now be removed.

To re-install the rear wheel, place chain into the cog on the rear

wheel and follow steps shown in Figure RR2 and RR1in reverse

order. The axle needs to be fully inserted into the fork . Make

sure the wheel is installed safely before riding. Tighten nuts (7

and 10)to 30 Nm. Double check by moving the wheel by hand

left, right, up and down. The wheel must not move in the fork.

WARNING! Ensure the rear wheel is installed safely before

riding. If wheel becomes loose during riding it may cause you to

fall.

calliper mounting bolt (15 Nm)

Outer brake cable housing

Adjustment barrel

Centering bolt (12 Nm)

Actuating arm

Cable anchor bolt (7 Nm)

Inner brake cable

Disc (Rotor)

calliper mounting bolt (15 NM)

Disc mounting bolt (8 Nm)

Figure DB1: Disc Brake Assembly: View from left side

Fork

Inner brake pad adjustment bolt.

Figure DB2: Disc Brake Assembly: View from

right side

Figure DB3 Disc Brake Assembly:

Magnified view from back

Outer

brake

pad

Inner

brake

pad

Disc

DISC BRAKES

General information about brakes: The brake system allows you to decrease speed or your bicycle. This operation is very

important to your safety. Only use original brake pads. WARNING! Brakes needs to be adjusted correctly to avoid injury!

Adjusting Disc Brake Clearance:

•The pads need to be adjusted to be as close to the disc as

possible without rubbing much. Slight rubbing is normal initially

and will get better after the break-in phase. To check if the

brakes are rubbing lift the wheel, spin it and listen for rubbing

sound. Brake pads can be moved very close to the disc for best

performance. This may cause slight rubbing which is normal. If

there is a lot of rubbing and the wheel is slowed down without

braking, increase the brake pad distance.

•If you position yourself towards the back of the brake pads and

look very carefully against a bright background, you will see the

brake pads as in figure DB3. If you engage the brake lever, you

will see the outer brake pad moving towards the disc. Visual

inspection will make it easier to position the brake pads while

adjusting.

Disc Brakes: Braking in period:

•Please note that brand new disc brakes

need “braking in”. This means it may take

a few weeks until they perform optimally.

Ride your bike very carefully and allow

plenty of time for braking.

•Please find below a guide on how to

adjust the disc-brakes. You may have to

re-adjust them several times during the

brake-in period. Brakes need to be re-

adjusted regularly, also after the brake-in

period. This is normal as brake pads will

wear down. Before each ride, make sure

that both front and rear brakes work well

and follow the guide below to maintain

the brakes.

How disc brakes work: Disc brake pads apply pressure to a disc

mounted to the hub of the wheel (Figure DB1). The pressure is

controlled with a hand lever on your handle-bar that is connected

to the brake by a cable (inner brake cable). Do not press brake

lever when wheel is not installed.

Inspection: Every 30 days inspect all bolts for correct tightness

and pads for thickness. Replace brake pads at your local bike shop

if disc brake pads are thinner than 1mm. Pushing the brake lever

will push the outer pad against the disk and the inner pad. The

friction will cause the bike to slow down. (Figure DB3).

1) Before adjusting the brakes, push and release the brake lever on your

handle-bar 10 times. This tightens the brake cable. It may loosen up again in

time and you may have to repeat this step.

2) Adjust OUTER brake pad (Figure DB1):Turn adjustment barrel all the

way clock-wise. Loosen cable anchor bolt. Adjust inner brake cable tension

until outer pad is as close as possible to disc without touching disc. Tighten

Cable anchor bolt. Turn adjustment barrel to fine-tune.

3) Adjust INNER brake pad (Figure DB2): Turn Inner brake pad adjustment

bolt: Turn clockwise: reduce distance of brake pad to disc. Turn anti-

clockwise: increase distance of brake pad to disc.

Aligning brake with disc (Figure DB1): Loosen centering bolts, align brake

pads to disc by visual inspection (Figure DB3) or slide a thin object like a

business card between outer brake pad and the disc. Pull handlebar lever

fully and tighten Centering bolts to 12 Nm.

Changing Brake pads: Remove wheel or remove brake calliper by loosening

Calliper centering bolts. Remove pads and replace with new brake pads. Re-

install wheel or tighten Calliper centering bolts in correct position.

Brake Levers

The brake wire is attached to the lever and pressing the lever (moving the lever closer

to the handlebar using your hand) will pull the wire and activate the brakes. Brake

levers are attached with a lever clamp bolt and it should be tightened to 7Nm.To

change which lever controls the front brake open the brakes, detach the brake cable

and install cables into opposite levers. Close brakes and re-adjust as described in

brake adjustment chapter. On a new bike depress the lever about 10 times before

use to reduce future slack in the mechanical inner cable. Adjust cable tension if

needed.

To install a brake or gear cable

Locate the ball end of the cable in the brake lever or gear shifter. Memorize cable path along bike, loosen the cable-

clamp and remove the old cable. Apply grease to the part of the new cable which is inside the outer brake cable housing.

Thread new cable through housing. Check that the end of the cable with the ball is installed correctly in the lever/shifter.

Check that the housing is positioned in the housing stop of the lever/shifter. Adjust brakes/derailleur according to the

respective section in this manual. Tighten cable-clamp bolt to 7Nm. Cable should be cut at about 1 ½ inches after cable-

clamp. Cover the end of the cable with a cable cap to prevent fraying.

Cables and electric wires

Check all cables monthly if there are any bends, cuts, frays or worn areas. Do not ride bike with damaged cables. Have

damaged cables replaced.

Figure BL1: Brake lever (1)

Headset

The headset is the system of bearings which sits around the

handlebar and fork it needs to be checked every 30 days by

applying the front brake while moving the bicycle back and

forth. To check if steering is smooth, lift front wheel off the

ground and steer left and right. If there is excessive movement

or if steering is not smooth, the headset needs to be adjusted

by a bicycle professional. Chain

Check chain tension every month. If it is too lose use derailleur

to adjust tension. Check all links of the chain. If there are any

stiff links, apply lubricant and try to move them carefully by

hand or have them replaced at a bike shop.

Bike stand (Kick-stand)

Make sure the stand is fully retracted before riding

the bike. The stand is designed to only carry the

weight of the bike. When you are on the bike, do

not lean against the stand. Do not use the stand if

there is any luggage on the bike. Do not use the

stand if there is a person on the bike. Make sure

that the stand does not hit obstacles while riding. If

your stand hits obstacles while riding, adjust riding

style or remove stand. Every 30 days check if the

stand is attached safely to the bike. Tighten stand

attachment if needed. WARNING! Always hold onto

bike when loading bike to prevent falling. Do not

assume that the stand alone supports the bike.

Figure T1: Cross-section of tyre and rim:1:rim, 2: rim strip, 3: rim braking surface, 4: bead core,

5: inner tube, 6: casing, 7: tread. Image source: Wikipedia, Author Deerwood.

Wheels: When changing a tyre or tube make sure that a rim strip is installed covering all spoke

holes and nipples to protect the tube from puncture. Inspect the spokes and make sure the

wheel is not wobbly. Clean rims every month with a moist rag and water to allow rim brakes to

perform well. Check the rim for wear every month. Replace rim if it is worn or has signs of

damage. To check wheel hub bearings lift wheel off ground and spin it by hand. There should be

no unusual noise. Try to move wheel left and right. The bearings shouldn't be loose. If there are

issues have wheel replaced or repaired by a professional.

WARNING! A worn rim may cause the wheel to malfunction while riding causing you to fall.

The tyre size can be found on the tyre side wall. Replacing tyres: Standard tyres consist of an outer tyre and a separate inner

tube (Figure T1). If the tube is punctured it needs to be replaced or patched. Make sure tube is same size as old tube. To

remove tyres use your hands or a suitable tyre lever available at bike shops. Do not use sharp objects like a screwdriver as

they may damage the rim, tyre and tube. To remove a wheel follow the instructions in this manual. Rim brakes need to be

released first to allow wheel to be removed. To remove tyre and tube, fully deflate inner tube and move tyre bead to centre

of rim. Use tyre levers to lift one bead core across the rim. Start opposite the valve as the valve will be in your way. You may

have to use three levers. Take care not to damage tyre or tube. Do this around the whole wheel until one bead is completely

outside the rim. Remove tube, then remove second bead from rim.

To install tyres and new tube, first carefully check the rim for any damage, cracks or sharp objects. Make sure rim strip is

installed correctly. Inflate tube until it takes shape, however don’t fully inflate it. Place it inside tyre, insert valve stem

through opening in rim and insert one bead using your hands into the rim around the whole wheel. Take care not to damage

the tube. Then, using your hands push the tube into the centre of the rim around the whole wheel. Insert second bead into

rim by hand. If it is too difficult, carefully use tyre lever without pinching the tube. Push stem of valve through opening in rim

and inflate tyre to half pressure. Check around wheel if tube is correctly on inside and tyre on outside. Adjust if necessary.

Deflate tube again to prevent pinching. Finally inflate to pressure recommended on tyre wall using a hand bicycle pump. See

conversion table psi/kPa in this manual.

The frameset (frame and fork)

•The frame is an important part of the bike to which many parts such as the rear wheel, fork and seatpost attach. It is

critical to make sure that the frame is in good condition.

•If suspension is installed into the frame refer to the respective section of this manual for suspension maintenance.

•Do not expose frame to heat over 158° Fahrenheit (70° Celcius).

•Only clean with damp, soft rag, mild detergent and water. Only use small amounts of water to make rag damp.

•Avoid water intrusion into electrical components. Do not spray any components with water or immerse into water.

•Do not use corrosive or harsh chemicals. After cleaning wipe damp parts with dry, clean rag.

•Only use original seatposts with correct diameter, length and correct minimum insertion marks. Installation of seatpost

with incorrect diameters, excessive length or too short minimum insertion marks can damage the frame.

•When installing parts into threads on the frame make sure the correct parts are used and that the threads on the frame

are not damaged, e.g. by over- or under-tightening. Clean all threads before installation, and insert components at

correct angle carefully by hand. If there is too much resistance installing a part it may indicate cross-threading. Un-screw

part, re-align and then re-insert. Only use tools to tighten part after it has been fully inserted into thread by hand.

•Do not try to adjust frame by bending. Damaged frames and forks should be reported and need to be replaced or

repaired.

Inspection: Check of the frame and fork before each ride for scratches, deformation, chips or any other signs of damage.

Inspect fork in detail every year during headset service. This should be done by a bike professional.

Rim, Tyres and Tubes

Accessories

Check your accessories, for example mudguards,

lights, kickstand, rack, chainguard every 30 days and

adjust attachment and alignment if necessary. The

rear rack is not centered however this does not affect

the function of the bike.

Battery Care & Storage

•Charge battery before first ride and after every ride.

•It is not necessary to fully discharge battery before

charging. Lithium-ion batteries do not have any

memory effect, so you can charge them at any time.

•Lithium-ion batteries must not be stored if fully

discharged. If your battery is fully discharged, charge it

immediately. Storing the battery if fully discharged for

more than 1 day will damage the battery.

•Store the batteries fully charged and then charge it at

least once a month. It is not necessary to leave the

charger connected to the battery if stored for long

periods. Just top the charge up every month. If

batteries are not charged at least every month, the

battery may be damaged and such damage is not

covered under warranty. Disconnect charger after

battery is fully charged.

•Store battery between 10 ℃(50 °F ) and 20℃(68 °F)

in a clean, dry place away from sunlight. Do not store

with hazardous, corrosive or flammable substances.

Do not expose batteries to heat or fire. Store

batteries in fire-proof environment.

•Operating temperature range during discharge is 5℃

(41 °F ) to 50℃(122 °F).Do not leave the battery

inside car, in direct sunlight or any other hot places. If

battery is charged at temperatures lower than 5 ℃(41

°F ), the range of battery will be reduced.

•Do not disassemble, deform or modify battery.

•Do not connect the + and –terminals of battery with

metallic objects. Do not store with metallic objects

such as hairpins or necklaces as short circuits and

burns may occur.

•Do not place into water, salt water and moisture.

•Do not throw battery or subject it to strong shocks.

•Inspect battery and terminals carefully every month

for leakage, discoloration, cracks, damage, signs of

melting or corrosion.

•If fluid leaks from the battery and gets into contact

with your eyes or skin, wash affected area with clean

water without rubbing your eyes or skin and visit a

doctor immediately to reduce damage to eyes or skin.

•Never handle battery or charger if parts are wet. Dry

it thoroughly before usage to avoid electric shock.

•Store out of reach of pets and children.

•Always handle carefully with 2 hands.

•If errors occur, stop using battery, consult manual or

contact customer service.

•Discard batteries according to your local battery

disposal guidelines.

WARNING! If a battery is stored for longer than 1 month

without charging it, it may get damaged.

WARNING! Lithium-ion batteries may leak, ignite and

burst if not handled properly!

Battery range

•Battery range is how far you can travel on one full

battery charge.

•It depends on a lot of factors including weight of rider,

weight of luggage carried on bike, the amount of

pedalling, the level of pedal assistance selected on the

display, the terrain (hills or flat), tyre pressure, brake

adjustment and wheel bearings. It is impossible to

provide an exact range for a battery.

•Riding the bike using high pedal assist levels will

consume battery faster and the maximum distance

per charge will be reduced.

•The more the rider pedals, the longer the distance

from one battery charge.

•Battery are a consumable item and range deteriorates

naturally over time and with usage. After some time

batteries will naturally die and need replacement.

•A new, fully charged 7Ah 36V battery on a bike with a

250W motor has a typical range between 14 to 35

km. This range estimate is not guaranteed and more

or less distance can be travelled, depending on the

conditions.

•It is recommended to ride conservatively in the

beginning. Familiarize your self with the range to

avoiding running out of battery. Operating the bike

without motor assistance requires pedalling with more

effort pedalling and since electric bikes are heavier as

compared to non-electric bicycles.

•To extend range avoid hills steeper than 15 percent in

grade, pedal to assist the motor when going uphill,

avoid sudden stops and starts and accelerate slowly.

LIMITED WARRANTY

and Terms and Conditions Summary

P L E A S E KEEP Y O U R PROOF OF PURCHASE

The following parts are warranted to be free from

manufacturer’s faults for a period of 1 year (12

months) starting at the date of purchase: battery,

motor, fork, headset, seat post, saddle, rims,

kickstand, reflectors, wheel hub, controller, brakes,

lights, bottom bracket, crank set, pedals, cassette,

derailleur, shifter, LCD display, handle-stem,

handlebar, charger. 2 years for the frame.

This limited warranty does not cover normal wear

and tear items including but not limited to tires,

inner tubes, cables, or any damage, failure, or loss

caused by improper assembly, set up, storage, or

maintenance. This warranty covers normal use only. It

does not cover damage to the the product due to

misuse, neglect, accident or improper service.

Commercial use, including but not limited to

couriers, bike rentals, flyer deliver and food delivery

will void the warranty. Any modification of the

product without authorization of Leitner will void the

warranty. Warranty is for the original purchaser only.

Warranty is not transferrable to second hand users. It

is the customers' responsibility to service and

maintain the products regularly and to make sure

that the product is safe to use before each ride.

Leitner does not accept claims for repairs which were

performed without our written approval. Leitner does

not assume any liability to the extent permitted by

the law. For full terms and conditions please visit

Leitner.com.au. Leitner reserves the right to change

warranty terms without notice.

Lubrication

Please find short instructions for lubrication below.

Suitable grease and oil should be purchased from local

bike shops. For further information please contact us.

Wipe off any excess oil or grease. Make sure no lubricant

is present on parts where it doesn’t belong.

•Chain: Every month. Use a rag underneath chain to

avoid oil spilling onto other parts and use the rag to

wipe off excess chain oil after lubrication.

•Quill type stem: Every year. Remove stem then

remove grease from wedge. Apply thin layer of grease

to wedge and the part of stem which is inside frame.

Re-install stem

•Seatpost: Every year remove seatpost, then remove

grease from seatpost. Apply thin layer of grease to

the part of seatpost which is inside frame. Re-install

seatpost

•Pedal threads on pedal axle where they insert into

crank arms: Every year. Refer to pedal installation

section of this manual to remove pedals, then remove

grease from pedal axle. Apply thin layer of grease to

the threads. Re-install pedals according to manual.

•Derailleur: Every month. Apply grease to all pivot

points including the pulley.

•Brake lever pivots and brake arm fixing pivots: every

3 months.

•Quick release lever: Every year. Apply light oil to

lever where it turns inside the body.

•Suspension fork: Every month remove old visible

grease and apply a thin layer of grease to visible part

of fork where it moves up and down due to

suspension.

•Brake cable and gear cable: Lubricate when installing

The following parts should be lubricated by a local bicycle

professional

•Bottom bracket bearings: Every year

•Direct connect stem: Every year

•Headset bearings: Every year

•Wheel bearings: Every year

•Oil inside Oil suspension fork: Every year.

DO NOT LUBRICATE: Rear suspension shock or pivots,

brake pads, wheel rims, brake discs, pedal surface.

Recommended Torque values in

Newton Meter (Nm) unit

Unit conversion: 1Nm = 8.85 Inch-Pounds

•Bolts attaching brake lever to handle-bar: 7 Nm

•Bolts on handle-stem: 10 Nm

•Quick release lever attaching seat post to frame:

15 Nm.

•Brakes: calliper mounting bolts: 15 Nm, Centering

bolts: 12 Nm, Cable anchor bolt: 7 Nm, Disc

mounting bolt 8 Nm, Figure DB1

•Front wheel quick release: Measurement unit in

pounds, not Newton Meter: between 12 pounds

and 45 pounds

•Rear wheel nuts: 30-35 Nm, Figure RR1 and RR2.

•Pedals to crank arm: 40 Nm

•Crank arm to bottom bracket: 40 Nm

•Bolts on rear rack: 16 Nm

•Seat Rail clamp nut: 22 Nm, Figure S1.

Conversion Table psi/kPa

psi

kPa psi kPa psi kPa

6.895

30 207 60 414

534 35 241 65 448

69 40 276 70 483

103 45 310 75 517

138 50 345 80 552

172 55 379

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