Lenze LDEC Series User guide

LDEDS−CCU210B
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System Manual
LDEC
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LDECBBF1xxxxxxHx
Carriage control systems for monorail overhead conveyors

0Fig. 0Tab. 0

Contents i
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LDEDS−CCU210B EN 4.0
1 About this documentation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Notes used 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze control systems 7. . . . . . . . . . . . . .
2.2 Residual hazards 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Device description 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Device features 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Overview 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Type code 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Rated data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Dimensions 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Electrical installation 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Basic circuit diagram 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Mains connection 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Motor connection 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Control terminals 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Connection of system bus (CAN) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Commissioning 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Before switching on 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Switch−on sequence 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Function library 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Important notes 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Operating mode 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Digital input signals 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Description 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Connection logic 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Assignment logic 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi
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8.4 Digital output signals 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Description 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Assignment logic 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Motor control 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 "Motor speed V1−V8" function 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Stop functions 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 "Frequency limitation" function (speed limit) 54. . . . . . . . . . . . . . . . . . . . .
8.5.4 "Open brake" function 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Monitoring 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Anti−collision sensor SensoPart 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 I2t monitoring 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Non−equivalence monitoring 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Motor temperature monitoring 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 Output stage temperature monitoring 63. . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.6 Parameter error 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.7 External error 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Infrared data transmission (IrDA) 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 IrDA positioning 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Infrared remote control (IrRC) 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Half Wave Code (HWC) 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 Open and closed loop control 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.12 Status messages 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Troubleshooting and fault elimination 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Status display 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Fault messages 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Appendix 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Signal processing − overview 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Code table 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About this documentation
Document history
1
l5
LDEDS−CCU210B EN 4.0
1 About this documentation
Contents
The System Manual provides full information on the intended use of the carriage control
system for monorail overhead conveyors.
,Information on customised designs can be found in a separate documentation
supplied with the product.
Validity
Type Type designation from hardware
version
from software version
LDEC carriage control LDECBBF1xxxxxxHW − V3.00
LDEC carriage control with
half−wave coding
LDECBBF1xxxxxxHC − V3.00
Target group
This System Manual is directed to all persons dimensioning, installing, commissioning and
adjusting monorail overhead conveyors with carriage control systems.
ITip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.1 Document history
Material number Version Description
13202797 1.0 04/2007 TD00 First edition
13238907 2.0 02/2008 TD03 New product designation
13240731 2.1 03/2008 TD03 UL formulation has been removed from the
specification;
Spark suppressor has been replaced by freewheeling
diode
13285774 3.0 09/2009 TD03 Description of CAN interface added
.Jf$ 4.0 09/2012 TD29 "Function library" chapter extended;
"Troubleshooting and fault indications" and "Code
list" chapters revised

About this documentation
Conventions used
1
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6 LDEDS−CCU210B EN 4.0
1.2 Conventions used
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−dependen
t
In each case, the signs typical for the target
language are used as decimal separators.
For example: 1234.56 or 1234,56
Text
Program name » « PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference ^Reference to another page with additional
information
For instance: ^16 = see page 16
Documentation reference ,Reference to another documentation with
additional information
For example: ,EDKxxx = see
documentation EDKxxx

About this documentation
Notes used
1
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LDEDS−CCU210B EN 4.0
1.3 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
}Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
{Danger!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
}Danger!
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
(Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
)Note! Important note to ensure troublefree operation
ITip! Useful tip for simple handling
,Reference to another documentation

Safety instructions
General safety and application notes for Lenze control systems
2
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8 LDEDS−CCU210B EN 4.0
2 Safety instructions
2.1 General safety and application notes for Lenze control systems
(in accordance with Low−Voltage Directive 2006/95/EC)
General
Lenze controls can have live, even moving or rotating parts during operation − according
to their enclosure. Surfaces can be hot.
The unauthorised removal of the required cover, improper use, incorrect installation or
operation will risk serious personal injury and damage to property.
Additional information can be found in the documentation.
All work concerning transport, installation, commissioning and maintenance may only be
performed by qualified technical personnel (observe IEC 364 or CENELEC HD 384 or
DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for the
prevention of accidents).
Qualified technical personnel within these basic safety instructions are persons who are
familar with installation, assembly, commissioning and operation of the product and who
have the respective qualifications for their work.
The Hardware Manual contains important safety instructions and notes with regard to the
connection and commissioning of the control system, which you have to observe.
Therefore always keep the Hardware Manual near the control system.
The Hardware Manual always has to be complete and in a perfectly readable state.

Safety instructions
General safety and application notes for Lenze control systems
2
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LDEDS−CCU210B EN 4.0
Application as directed
The Lenze control system is designed for operation on a travelling drive (short−time brake
applications permissible only). Without protection of persons (optional) the control
system is not suitable for hoist applications!
Lenze control systems are components intended for installation in electrical systems or
machines. They are not household appliances, but are designed as components exclusively
for application for commercial or professional use according to EN 61000−3−2. The
documentation contains notes for maintaining the limit values to EN 61000−3−2.
If the control systems are installed in machines, commissioning (i.e. starting operation as
directed) is prohibited until it has been determined that the machine corresponds to the
regulations of EC Directive 98/37/EC (Machinery Directive); observe EN 60204.
The commissioning (i.e. starting the intended operation) is only allowed if the EMC
Directive (89/336/EEC) is met.
The Lenze control systems meet the requirements of Low−Voltage Directive 2006/95/EC.
The harmonised standards of the EN 61800−5−1, EN 61800−3, EN 61800−2 series are
applied to the Lenze control systems.
Technical data and connection requirement information appear on the nameplate and in
the documentation. They must be observed.
Warning: The control systems are products for the use in a second environment in
accordance with EN 61800−3 (industrial environment). These products can cause radio
interferences in residential areas. In this case it may be required for the operator to
implement corresponding measures.
Transport, storage
Observe the notes for transport, storage and proper handling.
Observe the climatic conditions according to EN 61800−2.
Installation
The control systems must be set up and cooled according to the regulations of the
accompanying documentation.
Ensure careful handling and avoid mechanical overload. Do not bend any components
during transport or handling or change insulation distances. Do not touch any electronic
components or contacts.
Lenze control systems contain electrostatic sensitive components that can easily be
damaged by improper handling. To avoid risks to health, do not damage or destroy any
electrical components!

Safety instructions
General safety and application notes for Lenze control systems
2
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10 LDEDS−CCU210B EN 4.0
Electrical connection
When working on live control systems, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4 in Germany).
Perform the electrical installation in accordance with applicable regulations (e.g. cable
cross−sections, fusing, PE connections). The documentation contains additional notes.
The documentation contains notes for EMC−compliant installation (shielding, earthing,
arrangement of filters and routing of cables). Also observe these notes for direct control
systems bearing the CE mark. The manufacturer of the system or machine is responsible
for maintaining the limit values required by EMC regulations.
Operation
You may have to fit additional monitoring and protection devices to systems with built−in
Lenze control systems in accordance with relevant safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). You may adjust the Lenze control
systems to your application. Observe the notes in the documentation for this purpose.
Keep all protective covers closed during operation.
Service and maintenance
The Lenze control system is maintenance−free, provided that the prescribed operating
conditions are complied with.
Disposal
Send metals and plastics for recycling. Dispose of assembled PCBs properly.
Observe the product−specific safety and application notes in these instructions!