ComAp InteliGen Manual

Copyright © 2006 ComAp a.s,.
Written by Pavel Mareš
Prague, Czech Republic
ComAp, a.s
Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: [phone], Fax: [phone]
E-mail: [email protected], www.comap.cz
InteliGenNT, InteliSysNT

Operator
Guide
IG-NT, IG-NTC, IG-NT-BB, IG-NTC-BB, IS-NT-BB, IS-NTC-BB,
IM-NT, IM-NT-BB, IM-NTC-BB

Table of Contents
Table of Contents .................................................................................................................................... 2
General guidelines................................................................................................................................... 3
Description of the controller system.................................................................................................... 3
Conformity declaration ........................................................................................................................ 3
!! Warnings !!....................................................................................................................................... 3
Dangerous voltage.............................................................................................................................. 4
Adjust set points.................................................................................................................................. 4
Adjust set points.................................................................................................................................. 4
Available related documentation ............................................................................................................. 5
InteliVision 5 ............................................................................................................................................ 6
Page Structure .................................................................................................................................... 8
Connection.......................................................................................................................................... 9
Alarms ................................................................................................................................................. 9
Setpoint Change................................................................................................................................ 11
Entering the Password...................................................................................................................... 12
History ............................................................................................................................................... 17
Display Contrast Adjustment............................................................................................................. 17
Controller Information Screen ........................................................................................................... 18
InteliVision 8 .......................................................................................................................................... 19
Page Structure .................................................................................................................................. 24
Connection........................................................................................................................................ 25
Alarms ............................................................................................................................................... 26
Setpoint Change................................................................................................................................ 28
Entering the password ...................................................................................................................... 31
History ............................................................................................................................................... 32
Display Contrast Adjustment............................................................................................................. 33
Controller Information Screen ........................................................................................................... 35
InteliGenNT GC and InteliSysNT .............................................................................................................. 36
InteliGenNTGC pushbuttons and LEDs............................................................................................ 36
InteliSysNT Basebox pushbuttons and LEDs ................................................................................... 38
Description of InteliGenNT MEASUREMENT screens....................................................................... 44
Description of InteliSysNT MEASUREMENT screens........................................................................ 47
Users and Passwords ....................................................................................................................... 53
Mode and function description............................................................................................................... 54
OFF mode......................................................................................................................................... 54
MAN mode ........................................................................................................................................ 54
AUT mode ......................................................................................................................................... 54
TEST mode (SPtM only) ................................................................................................................... 55
SEM mode......................................................................................................................................... 55
List of abbreviations............................................................................................................................... 57
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
2

General guidelines
This manual provides general information on how to operate the IG/IS-NT controller via InteliVision 5,
InteliVision 8, IS-Display or from the front panel of InteliGenNT GC or InteliMainsNT GC. This manual is
intended for everybody who is concerned with operation and maintenance of the gen-set.
Description of the controller system
NT family controllers are comprehensive AMF-controllers for single and multiple generating sets
operating in stand-by or parallel modes. Synchronizer, isochronous load sharer, Mains and Generator
protections allow for a total integrated solution for gen-sets in stand-by and parallel modes with
multiple engine support.
NT family controllers (IG-NT, IG-NTC, IG-NT-BB, IG-NTC-BB, IS-NT-BB, IS-NTC-BB, IM-NT, IM-NT-
BB and IM-NTC-BB) could be equipped with a powerful colour display showing icons, symbols and
bar-graphs for intuitive operation, which sets, together with high functionality, new standards in gen-set
controls.
The controller automatically starts the gen-set, closes the gen-set C.B. when all conditions are met,
then stops the engine on external signal or by pressing push buttons.
Parallel to Mains operation can be achieved without additional HW. Forward and reverse
synchronizing, Mains protection including vector shift, load and power factor control, earth fault
protection are the major functions provided. Interfacing to foreign synchronizers and load sharers is
supported.
The key feature of NT family controllers is their easy-to-use installation and operation. Predefined
configurations for typical applications are available as well as user-defined configurations for special
applications.
Conformity declaration
Following described machine complies with the appropriate basic
safety and health requirement of the EC Low Voltage Directive
2006/95/EC and EC Electromagnetic Compatibility Directive
2004/108/EEC based on its design and type, as brought into circulation
by us.
Note:
ComAp believes that all information provided herein is correct and reliable and
reserves the right to update at any time. ComAp does not assume any responsibility
for its use unless otherwise expressly undertaken.
!! Warnings !!
Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
3

Be aware that gen-set can automatically or remotely start when following
controller terminals are disconnected !!!
•Mains voltage measuring and / or
•Binary outputs for MCB control and / or
•MCB feedback
Switch InteliGenNT to OFF mode and disconnect the Binary outputs Starter and Fuel
to avoid unexpected automatic start of gen-set and GCB closing.
!!! CAUTION !!!
Dangerous voltage
In no case touch the terminals for voltage and current measurement!
Always properly connect grounding terminals!
Take care when disconnecting In/Im3 terminals when the gen-set is stopped.
For safety connect parallel to controller In/Im3 terminals two anti parallel diodes
10A/100V.
In any case do not disconnect generator CT terminals when the gen-set is loaded.
Adjust set points
All setpoints are preadjusted to their typical values. But the setpoints in the “Basic
settings” settings group !!must!! be adjusted before the first startup of the gen-
set. !!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
4

Available related documentation
PDF files
Description
IGS-NT-SPTM-3.0 Reference Guide.pdf
General description of SPtM applications for
InteliGen NT and InteliSys NT. Contains
description of engine and generator control,
control of power in parallel to mains operation,
list of all Setpoints, Values, Logical Binary
Inputs and Logical Binary Output.
IGS-NT-SPI-3.0 Reference Guide.pdf
General description of SPI applications for
InteliGen NT and InteliSys NT. Contains
description of engine and generator control,
control of power in parallel to mains operation,
list of all Setpoints, Values, Logical Binary
Inputs and Logical Binary Output.
IGS-NT-MINT-3.0 Reference Guide.pdf
General description of MINT applications for
InteliGen NT and InteliSys NT. Contains
description of engine and generator control,
powermanagement, list of all Setpoints, Values,
Logical Binary Inputs and Logical Binary Output.
IGS-NT-Combi-3.0 Reference Guide.pdf
General description of Combi applications for
InteliGen NT and InteliSys NT. Contains
description of engine, and generator control in
SPTM, SPI and MINT mode,
powermanagement, list of all Setpoints, Values,
Logical Binary Inputs and Logical Binary Output.
IGS-NT-COX-3.0 Reference Guide.pdf
General description of COX applications for
InteliGen NT and InteliSys NT. Contains
description of engine and generator control,
powermanagement, list of all Setpoints, Values,
Logical Binary Inputs and Logical Binary Output.
IGS-NT Application Guide 05-2013.pdf
Applications of InteliGen NT, InteliSys NT and
InteliMains NT, examples of connection,
description of PLC functions, Virtual and Shared
peripheries.
IGS-NT Operator Guide 05-2013.pdf
Operator Guide for all hardware variation of
InteliGen NT and InteliSys NT, InteliVision 5 and
InteliVision 8.
IGS-NT Installation Guide 05-2013.pdf
Thorough description of installation and
technical information about InteliGen NT,
InteliSys NT and InteliMains NT and related
accessories.
IGS-NT Communication Guide 05-2013.pdf
Thorough description of connectivity and
communication for InteliGen NT, InteliSys NT
and InteliMains NT and related accessories.
IGS-NT Troubleshooting Guide 05-2013.pdf
How to solve most common troubles with
InteliGen NT and InteliSys NT controllers.
Including the list of alarm massages.
IGS-NT & ID-DCU Accessory Modules 05-2013.pdf
Thorough description of accessory modules for
IGS-NT family, technical data, information about
installation of the modules, how to connect them
to controller and set them properly.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
5

InteliVision 5
1
2
3
4
5
14
13
12
11
678
5
910
15
INTELIVISION 5INDICATION
POSITION
DESCRIPTION
1
Status LED indication. The InteliVision 5 is running.
DISPLAY AND CONTROL BUTTONS
POSITION
BUTTON
DESCRIPTION
2
Up button. Use this button to move up, scroll up the
screens or increase a value.
3
Menu button. Use this button to switch to menu
subpages. See Pages Structure chapter below this table
for more details.
4
Enter button. Use this button to enter item from the list,
menu, or confirm a value.
5
Down button. Use this button to move down, scroll down
the screens or decrease a value.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
6

CONTEXT SENSITIVE BUTTONS
POSITION
INDICATOR DESCRIPTION
6
Mode button.Use this button to call mode change.*
7
History button.Use this button to call controller history screen.*
8
Alarm list button.Use this button to enter Alarm list.*
9
GCB button. Works in MAN mode only. Press this button to open or
close the GCB manually. Note that certain conditions must be valid
otherwise GCB closing is blocked.*
10
MCB button. Works in MAN mode only. Press this button to open or
close the MCB manually.*
CAUTION!
You can disconnect the load from the mains supply with this button!
Be sure you know well what you are about to do!
* - It is valid in default configuration only. Screens description and buttons 6 to 10
could have different meaning in customized versions or SW branches.
GEN-SET CONTROL BUTTONS AND DISPLAY
POSITION
BUTTON
DESCRIPTION
11
Stop button. Works in MAN and SEM mode only. Press this
button to initiate the stop sequence of the gen-set. Repeated
pressing or holding the button for more than 2s will cancel
current phase of stop sequence (like ramping the power
down or cooling) and next phase will continue.
12
Fault reset button. Use this button to acknowledge alarms
and deactivate the horn output. Inactive alarms will disappear
immediately and status of active alarms will be changed to
“confirmed” so they will disappear as soon as their reasons
dismiss.
13
Horn rest button. Use this button to deactivate the horn
output without acknowledging the alarms.
14
Start button. Works in MAN and SEM mode only. Press this
button to initiate the start sequence of the engine.
15
Colour display, 320x240 pixels.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
7

Page Structure
Display Screens and Pages Structure
The displayed information is structured into "pages" and "screens".
1. The pages Metering consists of screens which displays measured values like
voltages, current, oil pressure etc., computed values like i.e. gen-set power, statistic
data and etc.. Use arrows Up and Down buttons to switch over the pages.
2. The Setpoints screen contains all setpoints organized to groups and also a special
group for entering password.
3. The History screen shows the history log in the order that the last record is
displayed first.
4. Help/Others screen allows set-up languages, user access, InteliVision 5 setting
and etc..
+
+
+
+
Metering
Setpoints
Menu
AlarmList
History
Help/Othhers
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
8

Connection
Alarms
Alarms are structured into two levels and inteliVision 5 allows easy interpreted their
meaning based on the colour scheme. First level alarm (yellow lamp, warnings) is
interpreted with yellow colour . Red colour is used for all second level
alarms (Red lamp, ShutDown,…). When an error occurs, a new alarm appears in the
AlarmList screen, exclamation mark starts blinking on the metering screens.
Hint:
When a new alarm appears AlarmList screen is displayed automatically when the
main/first Metering screen is displayed. From different screen, Alarm button has to be
used to display AlarmList screen.
Alarm indication
Second level alarm
First level alarm
Direct button to AlarmList
Configuration reading
InteliVision 5 information SW, HW version and release date
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
9

AlarmList Screen
Alarm activated with analogue value
Alarm activated with binary inputs
Number of active alarms
Sum of unacknowledged active and inactive alarms
Sum of all alarms
Second level alarm
First level alarm
Second level alarm
First level alarm
Active ECU alarm
Inactive unacknowledged first level alarm
Active unacknowledged first level alarm
Inactive unacknowledged second level alarm
Active unacknowledged second level alarm
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
10

Setpoint Change
+
Hint:
Setpoints marked with a padlock icon are password protected. Enter password as
described in the chapter Entering the Password below.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
11

Entering the Password
+
Locked Display and Setpoints
Hint:
Log in? Password dialog has to be open and then use →or ←for position and for the
field use ↑or ↓.
Password is a five-digit number (0 - 65535). Only setpoints associated with the
entered password level can be modified. Display is locked automatically when no
action is done within 15 minutes.
Locked setpoint
Display is locked, no user is logged in
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
12

Hint:
Break through password prottection
- Break through password function can be ENABLED/DISABLED from the
password management window in InteliMonitor (initial status is DISABLED).
- Warning “PassInsertBlck” appears in alarm list when controller is blocked
- It is not allowed to insert the password in case that controller is blocked. There
is information that controller is blocked for next password attempt and time
remaining till the end of blocation instead of password input window at the
terminal screen.
- The controller is locked for 5 minutes when the password is 6 times wrong
entered (in case of next 6 wrong attempts (correct password was not inserted
at all) for 30, 60, 120, 240 minutes). Incorrect password message appears in
the history of the controller when the invalid password is used.
Unlocked Display and Setpoints
For setpoints change use arrows
↑
or
↓
to go to a certain setpoint (e.g. Base load)
and press Enter button, see pictures below:
Numeric Setpoint Change
Display is unlocked, an user is logged in
Unlocked setpoint
Min ... Max value
Actual cursor position
Actual setpoint value
Cursor position - Arrow right
Cursor position - Arrow left
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
13

Use
→
or
←
buttons to go to a certain position of the field and use
↑
or
↓
buttons to
change the value. Then use Enter button to confirm new value.
Hint:
If you set the value out of limit, the field will get red colour and the new value is
invalid. Invalid value cannot be confirmed.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
14

String Selection
Use
↑
or
↓
buttons to select the string from the list and press the Enter button.
String Edit
Use
↑
or
↓
buttons to select the character and
→
←
buttons for the next position and
press Enter button.
Actual setpoint value
Sum of the setpoints group
Actual position in characters list
Actual setpoints group
Cursor position - Arrow right
Cursor position - Arrow left
Numbers / lower case / upper case
Insert space / character
Remove space / character
Direct button to the last Metering screen
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
15

Time and Date Edit
Use ↑↓buttons to select the number, →←for the next position and press Enter
button.
Combined Setpoints
Use ↑or ↓buttons to select the number, →or ←for the next position or go Up or go
Down context buttons and press Enter button.
Scroll bar shows cursor
position on the current screen
Cursor position - Arrow right
Cursor position - Arrow left
Cursor position - Arrow right
Cursor position - Arrow left
Actual setpoint value
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
16

History
History page
Display Contrast Adjustment
Display brightness could be set from the keyboard with button combination Menu
button and
↑
or
↓
.
Two modes for backlight could be used day or night mode. Hold Menu button until
the day or night pictogram appears.
Hold
Press
Or press
Direct button to the last Metering screen
Direct button to the first position / or column
In the history log
Page scroll (1x, 1x Page, 10x Page)
Scroll history log - Arrow right
Scroll history log - Arrow left
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
17

Hint:
Display backlight could be switched off due to Backlight Time. For recovery any
button has to be pressed. (see IV5 Settings).
Controller Information Screen
Hint:
Lost password? Display the information screen containing the serial number and
password decode number as described in the picture bellow and send them to your
local distributor.
Serial number
Password decode
Day mode - active
Night mode - inactive
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
18

InteliVision 8
2
1
3
4
567
891011
1213
14
DIRECT BUTTONS (GROUP 1)
123
654
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
19

POSITION
BUTTON
DESCRIPTION
1
Help/Others - settings and information (users/passwords,
communication, languages, InteliVision 8 and controller info,
InteliVision 8 settings)
2
History button. Use this button to call controller history.
3
Alarm list button. Use this button to enter AlarmList.
4
Measurement button.Display actual values (power, synchro,
analog. inputs, binary I/O, cylinders, engines, etc.)
5
Trends button. Use this button to go to the trends screen
where chosen values in graphs/real time trends are
displayed.
6
Setpoints button. Use to go to the setpoints group screen.
CONTEXT SENSITIVE BUTTONS (GROUP 2)
The context sensitive buttons allow display predefined screens when a suitable
button is pressed. Meaning of the buttons depends on the Main menu option that is
currently displayed (Metering, Trends and etc.) and on the controller firmware. The
Picture above introduces standard SW IGS-NT-2.5.
InteliVision 5, InteliVision 8 – Operator guide, ©ComAp – January 2014
IGS-NT Operator Guide 01-2014.pdf
20