Leuze electronic MSI 400 Series User manual

Translation of the original operating instructions
EN 2019/03 - 50134715 We reserve the right to make technical changes
MSI 400
Gateways

© 2019
Leuze electronic GmbH & Co. KG
In der Braike 1
D-73277 Owen / Germany
Phone: [phone]
Fax: [phone]
http://www.leuze.com
[email protected]
Leuze electronic MSI 400 2

Table of Contents
Leuze electronic MSI 400 3
Table of Contents
1 About this manual.................................................................................................6
1.1 Function of this document....................................................................................................... 6
1.2 Scope of validity and applicable documents........................................................................... 6
1.3 Target audience...................................................................................................................... 6
1.4 Information depth.................................................................................................................... 7
1.5 Abbreviations and Definitions ................................................................................................. 7
1.6 Symbols/icons and writing style/spelling standard used......................................................... 9
1.7 Copyright and right to make changes ................................................................................... 10
2 Safety ...................................................................................................................11
2.1 Qualified persons.................................................................................................................. 11
2.2 Proper use ............................................................................................................................ 11
2.3 Environmentally friendly behavior......................................................................................... 12
2.3.1 Disposal.............................................................................................................................12
2.3.2 Sorting of materials ...........................................................................................................12
3 Product description ............................................................................................13
3.1 Version, compatibility, and features...................................................................................... 13
3.2 Equipment variants ............................................................................................................... 14
3.3 Data transferred to the network (network input data sets).................................................... 14
3.3.1 Direct gateway output values ............................................................................................17
3.3.2 Module state / input and output values..............................................................................18
3.3.3 Transmission of data from a second network....................................................................18
3.3.4 Configuration test values (CRCs)......................................................................................18
3.3.5 Error and state information for the modules ......................................................................19
3.4 Data received from the network (network output data sets) ................................................. 23
4 Installation and basic configuration .................................................................24
4.1 Installing/removing ................................................................................................................ 24
4.1.1 Installing modules on hat rail.............................................................................................24
4.1.2 Removing modules from the hat rail..................................................................................28
4.2 Electrical installation ............................................................................................................. 29
4.3 Initial configuration steps ...................................................................................................... 30
5 Configuration of gateways with MSI.designer .................................................31
5.1 The graphical user interface ................................................................................................. 31
5.1.1 Activating gateway functionality ........................................................................................31
5.1.2 "Gateway" view..................................................................................................................32
5.1.3 Layout and content of the tabs ..........................................................................................34
5.1.4 "Gateway” and “Properties” docking windows...................................................................35
5.2 Function and basic settings .................................................................................................. 36
5.2.1 Routing ..............................................................................................................................36
5.2.2 Basic settings for the process data ...................................................................................37
5.3 Configuring the gateway output values (tab 1) ..................................................................... 38
5.4 Editing the gateway input values (tab 2)............................................................................... 40
5.5 Monitoring process data ....................................................................................................... 42
6 Modbus TCP gateway.........................................................................................44
6.1 Interfaces and operation ....................................................................................................... 44
6.2 Basic configuration – allocation of an IP address ................................................................. 44
6.3 Configuration of the Modbus-TCP interface to the PLC - how the data are transferred ....... 45
6.4 Diagnosis and troubleshooting ............................................................................................. 51

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Leuze electronic MSI 400 4
6.5 State bits............................................................................................................................... 53
7 PROFINET IO-Gateway .......................................................................................55
7.1 Interfaces and operation ....................................................................................................... 55
7.2 Basic configuration - Assigning a device name and an IP address ...................................... 55
7.3 PROFINET configuration of the gateway - how the data are transferred ............................. 58
7.4 PROFINET configuration of the gateway - which data are transferred................................. 61
7.5 Diagnostics and troubleshooting........................................................................................... 64
7.6 Deactivation of the PROFINET IO function .......................................................................... 66
7.7 State bits............................................................................................................................... 66
7.8 Optimizing performance........................................................................................................ 66
8 EtherNet/IP gateway ...........................................................................................67
8.1 Interfaces and operation ....................................................................................................... 67
8.2 Datasheet ............................................................................................................................. 67
8.3 Basic setup ........................................................................................................................... 67
8.3.1 Basic configuration of PLC ................................................................................................67
8.3.2 Basic configuration of the controller module .....................................................................71
8.3.3 Configuring the data to PLC ..............................................................................................72
8.3.4 Configuring the usage of data from PLC ...........................................................................73
8.4 Supported CIP Objects ......................................................................................................... 73
8.4.1 Identity Object ...................................................................................................................73
8.4.2 Assembly Object ...............................................................................................................75
8.4.3 Discrete Input Point Object................................................................................................76
8.4.4 Discrete Output Point Object.............................................................................................77
8.4.5 Discrete Input Group Object..............................................................................................79
8.4.6 Discrete Output Group Object ...........................................................................................79
8.4.7 PCCC Object.....................................................................................................................80
8.4.8 Vendor Object ...................................................................................................................85
8.5 Supported Assembly data..................................................................................................... 89
8.5.1 List of Assembly data ........................................................................................................89
8.5.2 Assembly Instances for Logic Output Bytes......................................................................91
8.5.3 Assembly Instances for Logic Input Bytes.........................................................................91
8.6 Accessing to CIP objects ...................................................................................................... 93
8.6.1 Explicit Messaging.............................................................................................................93
8.6.2 Implicit Messaging.............................................................................................................93
8.6.3 Symbolic Addressing.........................................................................................................94
8.7 Adjust Performance .............................................................................................................. 95
8.8 Connection with more than one PLC .................................................................................... 95
8.9 Diagnostics and troubleshooting........................................................................................... 96
8.9.1 Notifications via network....................................................................................................96
8.9.2 LED States ........................................................................................................................96
8.9.3 Diagnostic functions in the configuration software ............................................................99
8.10 State bits............................................................................................................................... 99
9 PROFIBUS DP gateway ....................................................................................100
9.1 Interfaces and operation ..................................................................................................... 100
9.2 Projecting ............................................................................................................................ 104
9.3 PROFIBUS configuration of the gateway - how the data are transferred ........................... 106
9.4 Diagnosis and troubleshooting ........................................................................................... 112
10 CANopen gateway ............................................................................................115
10.1 Interfaces and operation ..................................................................................................... 115
10.2 CANopen configuration of the gateway - how the data are transferred.............................. 119

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10.3 CANopen configuration of the gateway - which data are transferred ................................. 121
10.4 NMT – network management ............................................................................................. 122
10.5 SYNC .................................................................................................................................. 123
10.6 Emergency.......................................................................................................................... 123
10.7 Node guarding .................................................................................................................... 127
10.8 PDO communication........................................................................................................... 128
10.9 SDO communication........................................................................................................... 131
10.10 SDO object directory........................................................................................................... 132
10.11 Guarding protocols ............................................................................................................. 138
10.12 Error objects........................................................................................................................ 140
10.13 CANopen diagnostic examples........................................................................................... 142
10.14 Diagnosis and troubleshooting ........................................................................................... 145
11 EtherCAT Gateway............................................................................................149
11.1 Interfaces and operation ..................................................................................................... 149
11.2 EtherCAT basics................................................................................................................. 151
11.3 EtherCAT state machine..................................................................................................... 154
11.4 Bus topology and cabling.................................................................................................... 155
11.5 Data transferred into the network ....................................................................................... 156
11.5.1 Data set 1 ........................................................................................................................156
11.5.2 Data set 2 ........................................................................................................................161
11.5.3 Data set 3 ........................................................................................................................162
11.6 Data received from the network.......................................................................................... 164
11.7 Configuring an EtherCAT network ...................................................................................... 165
11.8 EtherCAT configuration of the gateway - how the data are transferred.............................. 165
11.9 Diagnostic LEDs on the gateway and troubleshooting ....................................................... 168
12 Technical data ...................................................................................................171
12.1 Modbus TCP, PROFINET IO and EtherNet/IP gateway..................................................... 171
12.2 EtherCAT gateway.............................................................................................................. 171
12.3 PROFIBUS DP.................................................................................................................... 171
12.4 CANopen gateways ............................................................................................................ 171
12.5 Technical data for supply circuit ......................................................................................... 172
12.6 General technical data........................................................................................................ 172
12.7 Dimensional drawings......................................................................................................... 173
12.7.1 Controller module ............................................................................................................173
12.7.2 CANopen and PROFIBUS gateways (old housing) ........................................................175
12.7.3 EtherCAT gateway ..........................................................................................................176
13 Order data..........................................................................................................177
13.1 Hardware modules and accessories................................................................................... 177
13.2 Modules for contact expansion ........................................................................................... 178

About this manual
Leuze electronic MSI 400 6
1 About this manual
Please read this section carefully before you work with these operating instructions and the MSI 400 gate-
ways.
1.1 Function of this document
There are three manuals for the MSI 400 system with clearly delineated areas of application as well as in-
stallation instructions and brief instructions for each module.
• This gateway manual describes all MSI 400 gateways and their functions in detail. It instructs the tech-
nical staff of the machine manufacturer or machine operator in the safe installation, configuration, elec-
trical installation, commissioning, operation and maintenance of the MSI 400 gateways.
This manual does not provide operating instructions for the machine, which incorporates modular MSI
400 safety controls and a MSI 400 gateway. Information in this regard is provided in the operating in-
structions for each machine.
This manual is only valid in combination with the other MSI 400 manuals (see Scope of validity and ap-
plicable documents [chapter 1.2]).
• The software manual describes the software-supported configuration and parameterization of the MSI
400 safety control. In addition, the software manual contains a description of the important diagnostic
functions for operation and detailed information for identifying and eliminating errors. Use the software
manual mainly when configuring, commissioning and operating MSI 400 safety controls.
• The Hardware manual describes all of the modules and their functions in detail. Use the hardware
manual mainly for designing devices.
• Each module contains the installation instructions/brief instructions. These instructions provide in-
formation on the fundamental technical specifications of the modules and contain simple installation in-
structions. Use the installation instructions/brief instructions when installing the MSI 400 safety control.
This manual contains original operating instructions in accordance with the Machinery Directive.
1.2 Scope of validity and applicable documents
This manual applies to the following gateway modules:
• MSI-EN-MOD
• MSI-EN-PN
• MSI-EN-IP
• MSI-FB-PROFIBUS
• MSI-FB-CANOPEN
• MSI-FB-ETHERCAT
Tab.1.1: Overview of the MSI 400 documentation
Document Title Item number
Software manual MSI.designer Software 50134713
Hardware manual MSI 400 Hardware 50134711
Gateway manual MSI 400 Gateways 50134715
Operating instructions MSI 400 50134613
Operating instructions MSI-EM-IO84-xx / MSI-EM-I8-xx 50134614
Operating instructions MSI-EM-IO84NP-xx 50134615
Operating instructions MSI-FB-CANOPEN 50134616
Operating instructions MSI-FB-PROFIBUS 50134617
Operating instructions MSI-FB-ETHERCAT 50134618
1.3 Target audience
This manual is aimed at the planners, developers and operators of systems that incorporate modular
MSI 400 safety controls and that want to exchange data with a field bus (controls) via a gateway.

About this manual
Leuze electronic MSI 400 7
It is also aimed at persons commissioning a MSI 400 gateway system for the first time or maintaining such
a system.
1.4 Information depth
This manual contains information about the following topics related to MSI 400 gateways:
• Installation
• Integration into the network
• Configuration with the MSI.designer software
• Data transmission to and from the network
• State information, projection and associated mapping
• Item numbers
Important information
WARNING
Observing safety information and protective measures
Observe the safety information and protective measures for the MSI 400 gateways described in
this manual.
Downloads are provided on the Internet
Also consult our website on the Internet. At the following link http://www.leuze.com, you will find:
• the MSI.designer software
• The MSI 400 manuals available for display and printing in various languages:
• This gateway manual (50134715)
• The hardware manual (50134711)
• The software manual (50134713)
• The GSD file of the MSI-FB-PROFIBUS for PROFIBUS-DP
• The EDS file of the MSI-FB-CANOPEN for CANopen
1.5 Abbreviations and Definitions
Term Explanation
{ } An element array or an element structure
0b The following are specified in binary format
0x The following are specified in hexadecimal format
Procedure error A procedure error occurs if, in redundant input circuits, the two input signals
are not equal. Monitoring of inequality is frequently carried out within a toler-
ated time window.
ACD Address Collision Detection
ANSI American National Standards Institute, specified character coding
AOI Add On Instruction
AOP Add On Profile
API Actual Packet Interval
AR Application Relation, unique communication relationship in PROFINET IO
between the PLC and the device
Attribute Characteristic or property of an object
Bit Data unit with a value of 0 or 1
BOOL Data type specified for CIP devices; stands for a value of 1 byte, in which
each of the 8 bits is viewed individually

About this manual
Leuze electronic MSI 400 8
Term Explanation
Byte, BYTE Data unit, representing a sequence of 8 bits; without a plus/minus sign, if not
specified
CIP Common Industrial Protocol
Controller module Controller from the MSI 400 product family
CRC Cyclic Redundancy Check, a type or the result of a hash function for reveal-
ing errors in the area of data storage or transmission
Data block A data block contains 2-12 bytes of the relevant data set (depending on the
gateway used).
Data set Describes a quantity of associated data, e.g. logic values or system state
data. A data set can consist of several data blocks.
I/O Input/output
EPATH Encoded Path, especially for CIP applications
EtherNet/IP Industrially-used Ethernet network, combines standard Ethernet technologies
with CIP
Gateway Connection module for industrially-used networks, such as EtherNet/IP,
PROFIBUS DB, CANopen, Modbus TCP, etc.
ID An identifier or an identity
Instance The physical representation of an object within a class. It stands for one of
several objects within the same object class. (Reference: CIP specification,
version 3.18)
IP Internet protocol
Class A series of objects representing a similar system component. A class is a
generalization of the object, a template for defining variables and methods.
All the objects within a class are identical with regard to function and beha-
vior. However, they may have differing attribute values. (Reference: CIP spe-
cification, version 3.18)
LSB Low Significant Byte
MPI Measured Packet Interval; shows the API at the time of measurement
MSB Most Significant Byte
O→T Originator to Target (sender to target device)
ODVA Open Device Vendor Association
PC Personal Computer
PCCC Programmable Controller Communication Command
PLC Programmable Logic Controller
RPI Requested Packet Interval
RX Receive
S/N Serial number
MSI.designer Configuration software for controller modules of type MSI 4xx. The software
can be run on a PC and communicates with the controller modules.
Service Service to be performed
Examples: GetAttributeSingle, SetAttributeSingle
SHORT_STRING Data type specified for CIP devices; stands for a character string (1 byte per
character, 1 byte length code)
SINT Short integer = 1 byte

About this manual
Leuze electronic MSI 400 9
Term Explanation
MSI 4xx Safety controller consisting of a controller module of the MSI 400 product
family, as well as optionally connectable expansion gateways and I/O mod-
ules.
MSI 430 Controller module, which is equipped with safety inputs and outputs and
gateway functions, amongst other things
PLC Programmable Logic Controller
( PLC)
Stuck-at high Stuck-at high is an error in which the input or output signal gets stuck at On.
The causes for a Stuck-at high can be short-circuits to other input and output
lines, often called cross-references, or defective switching elements. Stuck-at
high errors are discovered through plausibility tests, such as sequence errors
in two-channel input circuits or using test pulses in input and output circuits.
Stuck-at low Stuck-at low is an error in which the input or output signal gets stuck at Off.
The causes of a stuck-at low can be line interruptions in input circuits or de-
fect switching elements. Stuck-at low errors are discovered through plausibil-
ity tests and usually do not require immediate error recognition.
T→O Target to Originator
TCP Transmission Control Protocol, Internet standard protocol for the transport
layer specified in RFC 793
Test pulses or scan gaps Test pulses or scan gaps are brief switch-offs / interruptions in input and out-
put circuits, which are generated in a targeted manner to detect stuck-at high
errors quickly. Test pulses check the switch-off ability of switching elements
during operation on an almost continuous basis.
Test pulse error Test pulse errors are undetected test pulses, which lead to a negative test
result and thus switch-off of the affected safety circuits.
TX Transmit / Send
UCMM Unconnected Message Manager
UDINT Unsigned double integer = 4 Bytes = 2 Words
Data type specified for CIP applications
UDP User Datagram Protocol, Internet standard protocol for the transport layer
specified in RFC 793
UDT User Defined Type
UINT Unsigned double integer = 2 Bytes = 1 Word
Data type specified for CIP applications
USINT Data type specified for CIP applications, which stands for 1 byte without a
plus/minus symbol
1.6 Symbols/icons and writing style/spelling standard used
NOTICE
i
These are notes that provide you with information regarding particularities of a device or a soft-
ware function.

About this manual
Leuze electronic MSI 400 10
WARNING
Warning!
A warning lets you know about specific or potential hazards. It is intended to protect you from
accidents and help prevent damage to devices and systems.
ÄPlease read and follow the warnings carefully!
Failure to do so may negatively impact the safety functions and cause a hazardous state to
occur.
Menus and commands
The names of software menus, submenus, options, and commands, selection fields, and windows are writ-
ten in bold font. Example: Click on Edit in the File menu.
1.7 Copyright and right to make changes
Copyright
This document is copyright-protected. The rights derived from this copyright are reserved for Leuze elec-
tronic. Reproduction of this document or parts of this document is only permissible within the limits of the
statutory provision of the Copyright Act. Any modification or abridgment of the document is prohibited
without the express written agreement of Leuze electronic.
Allen-Bradley, CompactBlock Guard I/O, CompactLogix, ControlFLASH, ControlLogix, DH+, FactoryTalk,
FLEX, GuardLogix, Kinetix, Logix5000, MicroLogix, PanelBuilder, PanelView, PhaseManager, PLC-2,
PLC-3, PLC-5, POINT I/O, POINT Guard I/O, Rockwell Automation, Rockwell Software, RSBizWare,
RSFieldbus, RSLinx, RSLogix 5000, RSNetWorx, RSView, SLC, SoftLogix, Stratix, Stratix 2000, Stratix
5700, Stratix 6000, Stratix 8000, Stratix 8300, Studio 5000, Studio 5000 Logix Designer, SynchLink, and
Ultra are registered trademarks of Rockwell Automation, Inc.
ControlNet, DeviceNet, and EtherNet/IP are registered trademarks of ODVA, Inc.
TwinCAT is a registered trademark of Beckhoff Automation GmbH.
EtherCAT is a registered trademark and a patented technology licensed by Beckhoff Automation GmbH.
Microsoft, Windows 98, Windows NT, Windows 2000, Windows XP, Windows 7, Windows 8, Windows 8.1,
Windows 10 and .NET Framework are registered trademarks of the Microsoft Corporation.
Any other product or trade names listed in this manual are the trademarks or registered trademarks of the
respective owners.
Subject to change.
Subject to technical changes for reasons of continued development.