Leviton Ev800 User manual

PK-A3429-10-00-5C

evr-green®

Electric Vehicle Charging Station

Installation Manual

Cat. Nos. EV320, EV32W, EV480, EV48W, EV800, EV80W

32A / 48A / 80A EVSE

WEB VERSION

TABLE OF CONTENTS

1 Warnings .........................................................................................................................................4

2 Safety and Specications .............................................................................................................5

3 Tools Needed ..................................................................................................................................6

4 Basic Interface ...............................................................................................................................7

5 Dimensions ....................................................................................................................................8

6 Status Light Key ............................................................................................................................9

6.1 Status Description of the Charger Indication Light ..............................................................9

7 Installation ....................................................................................................................................10

7.1 Wiring ....................................................................................................................................... 10

7.2 Wall-Mounted Bracket Installation.........................................................................................11

8 Operating Instructions ................................................................................................................12

8.1 Operating Procedures.............................................................................................................12

8.2 To Restrict User Activation via RFID Card ............................................................................13

9 Error and Warning Messages ......................................................................................................15

10 Maintenance and Repair .............................................................................................................16

10.1 Daily Maintenance ................................................................................................................16

11 FCC and Warranty ........................................................................................................................17

WEB VERSION

1 WARNINGS

WARNING: TO AVOID FIRE, SHOCK OR DEATH, TURN OFF POWER at the circuit breaker or fuse, and

test that the power is off before wiring! Do not remove circuit protective devices or any other component until

power is turned off.

WARNING: TO AVOID FIRE, SHOCK, DEATH, OR DAMAGE TO THE CHARGER, carefully read the

charging instructions in your vehicle’s manual before charging and heed the following warnings:

Safety Instructions

• Risk of electric shock. Do not remove cover or attempt to open the enclosure of the device. No user

serviceable parts inside.

• This device should be installed, adjusted, and serviced by qualied electrical personnel familiar with the

construction and operation of this type of charger and the dangers involved.

• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2

charging standard.

• Do not install or use the charger near ammable, explosive, corrosive, or combustible materials,

chemicals, or vapors.

• Do not use the charger if it is defective, appears cracked, frayed, broken, or damaged.

• Do not use the charger when you are in the vehicle, or the charger is exposed to severe rain, snow, or

other severe weather.

• When transporting the charger, handle with care and do not drag or step on the device.

• Do not touch the charging connector terminal with sharp metallic objects for preventing damage.

• Do not forcefully pull the charging cable, damage it with sharp objects, put ngers, or insert foreign

objects into any part of the charging connector.

• Risk of explosion. This device has arcing or sparking parts that should not be exposed to

ammable vapors.

• Connect only to a circuit providing branch circuit overcurrent protection in accordance with the National

Electrical Code, ANSI/NFPA 70 (United States), the Canadian Electrical Code, Part I, C22.1. Canada),

or NOM-001-SEDE (Mexico).

Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery and/or

the device itself. Any resulting damage is excluded from the warranty for the device

Ensure that the charging cable is well positioned during charging so it will not be stepped on, tripped over,

or subjected to damage or stress.

The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.

Model Circuit Breaker/Fuse Rating

EV320, EV32W 40A

EV480, EV48W 60A

EV800, EV80W 100A

WEB VERSION

2 SAFETY AND SPECIFICATIONS

Design Safety Standards

UL2594: Electric Vehicle Supply Equipment

UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply

Circuits: General Requirements

UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply

Circuits: Particular Requirements for Protection Devices for Use in Charging Systems

UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles

UL 62: Flexible Cords and Cables

UL 991: Tests for Safety-Related Controls Employing Solid-State Devices

UL 1998: Software in Programmable Components

NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System

UL840 (Clearance and Creepage)

Specications

Model Name EV320, EV32W, EV480, EV48W, EV800, EV80W

Rated Input Voltage 200-240 VAC / Single Phase

Rated Output Current 32A / 48A / 80A

AC Power Frequency 50/60 Hz

Input Protection UVP, OVP, RCD, SPD,Ground Fault Protection

Output Protection OCP, OTP, Control Pilot Fault Protection

Output Interface SAE J1772 AC Charging Connector

Storage Temperature -40°F(-40°C) to + 158°F(70°C)

Operation Temperature -22°F(-30°C) to + 122°F(50°C)

Relative Operation Humidity 95% RH Maximum

Relative Storage Humidity 95% RH Maximum

RJ45 Cable lnlet - LAN Version or Wi-Fi 10M / 100M Base-T

Wi-Fi Function - Wi-Fi Version 802.11 b/g/n

Cable Length 18 Ft.

Protection Level IK08 & IP54

Installation Type Wall mount or pedestal mount

Altitude < 2000 m

Weight

EV320 and EV32W: 5.5 ± 0.5kg

EV480 and EV48W: 6.5 ± 0.5kg

EV800 and EV80W: 7.5 ± 0.5kg

Dimensions 360.50 mm. x 249.94 mm. x 86.94 mm.

Status Indication Red, Green, Blue LED

WEB VERSION

3 TOOLS NEEDED

# Product Name Quantity

1 AC Charger (With Charging Cable) 1

2User Manual 1

3 Wall Mounted Bracket 1

4 M5 teeth screws 2

5 M6 Hexagonal Expansion Screws 4

6 Standard RFID Card 2

7 Administrator RFID card 1

Tools required before installing

the Wall-Mounted charger:

• Wire stripper

• Phillips screwdriver

• Adjustable Wrench

• Voltmeter or digital multimeter

(for measuring AC voltage at the installation site)

• Level

• Pencil or marker

• Drill

Manual

Standard:

Admin:

WEB VERSION

4 BASIC INTERFACE

LED Light

Indication

EV320

EV32W

EV480

EV48W

EV800

EV80W

Rear Notch

Charging

Cable Inlet

LAN Cable Inlet

AC Power Inlet

SAE J1772

AC Charging

Connector

RFID Card

Reader

WEB VERSION

5 DIMENSIONS

2.83 in.

(7.2 cm)

4.8 in.

(12.2 cm)

Ø 0.35 in.

(0.89 cm)

9.8 in.

(24.9 cm)

3.4 in.

(8.6 cm)

14.2 in.

(36.1 cm)

Main Size of Charger - EV320, EV32W, EV480, EV48W, EV800 and EV80W

Mounting Bracket

WEB VERSION

6 STATUS LIGHT KEY

6.1 Status Description of the Charger Indication Light

Safety Requirements:

• Be sure to preview the user manual and ensure local building and electrical codes

are reviewed before installing the AC charger.

• The AC charger should be installed by a qualied technician according to the user

manual and local safety regulations.

• Use appropriate protection when connecting to the main power distribution cable.

• Type B, C or D breaker with the rating current for table should be installed in the

upstream AC distribution box.

• Disconnect switch for each ungrounded conductor of AC input shall be provided by

others in accordance with the National Electrical Code, ANSI/NFPA 70.

Status of Charger Indication Light

Standby - Blue Light

The READY light stays steady in standby mode.

Waiting for Charge - Green Light

After the vehicle connector is connected

to the vehicle inlet, the CHARGE light is

constantly lit.

Charging - Green Light Flashing

The CHARGE light ashes while charging

Fault - Red Light

The red light is lit while fault. Please refer

to section 9 “Error and Warning Messages”

for detailed information.

MyLeviton Setup Mode - Blue Light Flashing

(EV32W, EV48W and EV80W only)

Blue Light

Green Light

Red Light

Green Light

Flashing

Blue Light

Flashing

WEB VERSION

7 INSTALLATION

L1 L2

Circuit Breaker Options Table

Output Amperage Amps 32A 48A 80A

Circuit Breaker Options Amps 40A 60A 100A

7.1 Wiring

120V

NEUTRAL

(NOT USED)

L3 (NOT USED)

GND

120V

208V 3-Phase, Wye-Connected -

CAUTION: The 208V feed is from a y-connection

power grid, and the AC charger can connect to

L1 and L2, L2 and L3, L1 and L3. Earth ground

must be connected to neutral at only one point,

usually at the breaker panel. Leave the unused

leg open. Do not connect it to a Neutral bar,

or to ground. Be sure the center point is Earth

ground somewhere in the system.

240V Single Phase -

CAUTION: The two phases used must each

measure 120V to Ground. Earth ground

must be connected to neutral at only one

point, usually at the breaker panel.

120V

240V

NEUTRAL

120V

GND

(NOT USED)

WEB VERSION

7 INSTALLATION

7.2 Wall-Mounted Bracket Installation

• Set the positions of the four (4) screw holes and drill them, with a diameter of .33 in. (8.5 mm) and

a depth of 2.05 in. (52 mm).

• Use 4 sets expansion screw and M6 screw to x the wall-mounted bracket on the wall.

• Use anchors appropriate for the wall substrate on which you are mounting.

• Align the rear notch of charger into the wall-mounted bracket and t the screw

holes of the right and left side.

• Fix two M5 screws to complete the installation.

WEB VERSION

8 OPERATING INSTRUCTIONS

8.1 Operating Procedures

• User authorization

• Connect to Vehicle Charging Inlet

• Charging Message

• Charging completed

NOTE: Device may need to be activated or de-activated with RFID cards.

Operating Steps

1. Standby - Blue Light

2. Plug the charging connector into the vehicle charging inlet.

NOTE: If you have activated RFID on your charging station, you must

tap the RFID card to the station and then plug in within 2 minutes.

3. Charging

The green light ashes automatically, which indicates the device

is charging.

NOTES:

• If the red light (FAULT) is lit, plug-in the vehicle connector

again.

• If red light is still lit, please refer to “Error and

Warning Messages.”

4. Charging Finished

When charging is nished, the green light stops ashing. Unplug

the connector to complete the charging session.

READY

CHARGE

NOTE: RFID access control is disabled by default on all units. See section 8.2 for

operation with RFID enabled.

WEB VERSION

8 OPERATING INSTRUCTIONS

8.2 To Restrict User Activation via RFID Card

Activation and Usage

NOTE: Activation of RFID access control is ONLY required when access to charging will be restricted

only for RFID card holders. If no restriction is required (open charging) this step is NOT required.

1. Identify Your Card

• All units come with 1 administrative (admin) card and 2 standard cards as marked on the cards

• Admin cards are used to activate RFID access control and should be kept by charger owner

• Standard cards are used to enable charging by users

2. Activate RFID Access Control

CAUTION: Once enabled, RFID access control cannot be disabled. If you prefer to keep this as an

unrestricted unit, do not activate this card.

• To enable RFID access control, hold the admin card to the RFID sensor image on the front of the

charger until you hear a beep. RFID access control is now enabled.

Admin: Standard:

WEB VERSION

8 OPERATING INSTRUCTIONS

3. To enable charging with RFID card(s)

• Charging can be enabled with your standard RFID cards

1. Enable charging.

TAP your RFID card to the front of

the charger over the image of the

RFID. The POWER light will turn

solid green when the RFID card

has enabled the unit to charge.

2. Start charging.

Press and hold the black button on

the top of the charge plug and insert

it into the inlet on your car. Charging

starts automatically. The CHARGE

light will ash green.

3. How to stop and restart.

To stop charging, press black button on

top of charge plug to remove plug. To

restart charging, tap your RFID card,

press black button and reinsert.

4. After charging is complete.

NOTE: When charging is complete, loop

charging cable over station to prevent

tripping hazard.

NOTE: If the charging station is not

being used for an extended period

of time, it should be turned OFF.

Button

WEB VERSION

9 ERROR AND WARNING MESSAGES

Status Blue Green Red Remark

Input OVP - - 1 ash followed

by 3 sec pause Auto Recover

Input UVP - - 2 ashes followed

by 3 sec pause Auto Recover

Output OCP - - 3 ashes followed

by 3 sec pause Auto Recover

OTP - - 4 ashes followed

by 3 sec pause Auto Recover

RCD Abnormal - - 5 ashes followed

by 3 sec pause Auto Recover

Ground Fault - - 6 ashes followed

by 3 sec pause Auto Recover

Control Pilot Fault - - Flicker Auto Recover

MCU Self-Test Fail - - Constantly

Bright Auto Recover

RCD Self-Test Fail - - Constantly

Bright

Contact Customer

Service

Relay Self-Test Fail - - Constantly

Bright

Contact Customer

Service

RCD Abnormal

Stop Charging --Constantly

Bright

Contact Customer

Service

Output OCP Stop

Charging --Constantly

Bright

Contact Customer

Service

OTP

Stop Charging --Constantly

Bright

Contact Customer

Service

WEB VERSION

10 MAINTENANCE AND REPAIR

10.1 Daily Maintenance

WARNING

• Avoid moisture or water in the charger. If there is water or moisture, it is necessary to immediately

power off to avoid immediate danger, and notify professional personnel to carry out maintenance

before next use.

CAUTIONS

• If possible, keep the charger clean and in a clean area with low humidity.

Do not install it in an environment near the sea, with high oil, high humidity, or high dust.

• If there is any damage or dirt on the vehicle connector, charging cable, or vehicle connector

holder, please contact the maintenance personnel immediately.

• Please use the charger properly. Do not hit or press hard on the case. If the case is damaged,

please contact a professional technician.

• Avoid placing the charger near hot objects and at high temperature locations and away from

dangerous substances such as ammable gases and corrosive materials.

• Do not place external objects or heavy objects on the charger to avoid danger.

WEB VERSION

FCC STATEMENT:

This device complies with Part 15 of the FCC Rules and ISED License-exempt RSS standard(s). Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received,

including interference that may cause undesired operation. Changes or modications not expressly approved by Leviton could void the

user’s authority to operate the equipment.

These limits are designed to provide reasonable protection against harmful interference in a commercial installation. This equipment

generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause

harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment

off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

- Reorient or relocate the receiving antenna.

- Increase the separation between the equipment and receiver.

- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

- Consult the dealer or an experienced radio/TV technician for help.

This Class A digital apparatus complies with Canadian CAN ICES-3(A)/NMB-3(A).

FCC SUPPLIER’S DECLARATION OF CONFORMITY:

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not

cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired

operation.

TRADEMARK DISCLAIMER:

Leviton and the Leviton logo are trademarks of Leviton Manufacturing Co., Inc. Use herein of third party trademarks, service marks,

trade names, brand names and/or product names are for informational purposes only, are/may be the trademarks of their respective

owners; such use is not meant to imply affiliation, sponsorship, or endorsement.

Leviton Manufacturing Co., Inc.

201 North Service Road, Melville, NY 11747

Visit Leviton’s website at www.leviton.com.

Specications and price subject to change at any time without notice.

LIMITED 2 YEAR WARRANTY AND EXCLUSIONS

Leviton warrants to the original consumer purchaser and not for the benet of anyone else that this product at the time of its sale by Leviton is free

of defects in materials and workmanship under normal and proper use for two years from the purchase date. Leviton’s only obligation is to correct

such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty excludes and

there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an

improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not

in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and tness

for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including