Leviton EVB22 User manual
Level 2 Electric Vehicle Charging Station
Cat. No. EVB22
Installation Instructions
WARNINGS AND CAUTIONS:
• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
• Connecttoa120/240VAC,60Hzdedicatedbranchcircuit.
• Foroutdoorinstallations,hardwireconnectionisrequiredtomaintainNEMA4weatherproofrating.
• Hard-wireinstallationandservicemustbeperformedbyanelectrician.
• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference.
DG-420-EVB22-00B
ThankyouforpurchasingtheLevel216AElectricVehicleChargingStation.This
installationsheetincludesthelatestinformationatthetimeofprinting.Leviton
reservestherighttomakechangestothisproductwithoutfurthernotice.Changesor
modicationstothisproductbyotherthananauthorizedserviceprovidercouldvoid
theproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyour
CustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedin
theseinstructions.
Important Notes to the Installer:
• Readallinstructionscontainedintheseinstallationinstructionsbeforeinstalling
hard-wiredversionoftheChargingStation.
• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafely
supportatotalloadof200lbs.
• Observeallgoverningcodesandordinances.
• Besuretoleavetheseinstructionswiththeconsumer.
Important Notes to the Consumer:
• KeeptheseinstructionswithyourUserGuideforfuturereference.
• EnsuretheChargingStationisinstalledbyanelectricianorservicetechnician.
INTRODUCTION
MOUNTING LOCATION
TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’s
parkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaa
ChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheCharging
Stationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherange
oftheChargeConnectorCord(18feetstandardlength).
TherecommendedmountingheightoftheChargingStationisnottoexceed48
inches,butnotlessthan42inches.Thisprovidesconvenientaccessandoperation
oftheChargingStation,andmeetsADArequirementsforaccess.
NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefrom
obstruction.Recommendedclearancearoundstation:5"aboveand3-1/2"oneitherside.
MOUNTING INSTALLATION
SelectalocationthatissuitableformountingtheChargingStationbasedon
thecriteriapresentedintheMOUNTINGLOCATIONsection.Forstudwalls,the
ChargingStationcanbemountedtobarestudsorwallswithdrywall.Formetalstudor
solidwallapplications,youwillneedtoprocurewallanchorsfortheChargingStation,
capableofsupportingamaximumallowableloadof200lbs.Forsolidwallapplications
youwillalsoneedtoprocureappropriateconduitandappropriatewallanchors.
NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit
(sold separately).Failuretodosomeansthestationnolongercomplieswithits
ULlisting.Thelistingrequiresthestationberemovablewithouttools.Referto
Pre-WireKitinstructionsrstifamountinglocationhasnotbeenestablished.
1.Locatetheslotabovethethumbscrew.LocatethefourMountingButtonsonthe
backoftheChargingStation(see Figure 1).
2.Aligntheslotwiththeguidepin,andthefourMountingButtonswiththefourkey
holesontheMountingBracket.
3. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.
4.AllowtheChargingStationtoslowlyslidedownintoplace.
5.TightenthethumbscrewtosecureChargingStationtoMountingBracket.
Proceed to POWER CHARGING STATION section.
PLUG-IN INSTALLATION
Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollow
manufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.
Tools:
• Drillwith3/16"bit • Studnder • Level
• Scratchawl • #2and#3Phillipsscrewdriver • Utilityknife
• Measuringtape • Wirecutters/strippers • Keyholesaw
Additional Parts (not included):
• Copperelectricalcable(12AWGminimum) • Conduit
• 20ACircuitbreaker • Strainrelief(ifapplicable)
• #14woodmountingscrews(2)-studmount • H100-TBHub
(orengineeringequivalent)
For Metal Stud Applications:
• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
For Solid Wall Applications:
• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
• Appropriateconduitandapplicablemountinghardware.
HARD-WIRE INSTALLATION
TO INSTALL:
1.Toinstallthechargingstationbyuseofmountingscrews,rstremovethe
4mountingbuttonsfromthechargingstation(see Figure 1 - Rear view).
2.LocateawallstudintheareainwhichtheChargingStationwillbeinstalled
(see Figure 2).
3.Measure48"upfromtheoorandplaceamarkonthestudthatwillbeused
formounting.
4.
Forwoodstuds,drilla3/16"diameterpilothole,2-1/2"deep,directlyinthemiddleof
thestud.Formetalstuds,followmanufacturer’sinstructionsforwallanchorinstallation.
5.Looselyfastena#14x2-1/2"Lwoodscrewbyturningthescrewintothepilothole
untilapproximately1/2"lengthremains.HooktheChargingStationontothescrew
usingthetopkeyholeslot.Secureinplacebyinstallinganadditionalscrewthrough
thebottomsetscrewhole.
6.CutoffandremoveWarrantyVoidPadlock(see Figure 5).
7.
UseastandardscrewdrivertoopentheEnclosureDoorfromthesidetogainaccess
andtightentopmountingscrew.ProceedwithHard-Wiring Charging Station.
Top
mounting
screw
Bottom
mounting
screw
Pilot hole
for mounting
screw
Center line
for wall stud
Wall stud
Drywall Stud Wall Installation
Figure 2
48"
Mounting
bracket
(mounted
to wall)
Guide pin
Thumb
screw
Keyhole (stud mount)
Charging Station Mounting
Rear view
Mounting buttons
(bracket mount)
Figure 1
NOTE:Ahard-wiredinstallationcanbemountedtothewallwithuseoftheMounting
BracketincludedinthePre-WireKit(purchasedseparately).
Tomountdirectlytoastudwall,followdirectionsbelow:
RATINGS
120/240V60HzSplit-phase(L1-G/L2-G–120V,L1-L2–240V)
16A
Voltage
Current
NOTE:ChargingStationoperateson120/240Vcircuitonly.Doesnotoperateon120Vcircuit.
Wiring Diagram
Meter
N
L1 L2
Main
Breaker
L2
Neutral
L1
Neutral
Bus
Ground
Bus
Ground
20 A
120/240V
Charging Station
Local
Service
Panel
L1
L2
G
120V
120V
240V
©2013LevitonMfg.Co.,Inc. DG-420-EVB22-00B
CUSTOMER SUPPORT
CallourCustomerSupportHotlineat1-877-338-7473.Ifyourcallismadeafter
businesshoursoronweekends,pleaseleaveyourname,telephonenumber,the
unit’sserialnumber,andabriefdescriptionoftheproblem.Theserialnumberis
locatedontheleftsidetheunit'senclosure.ACustomerServiceRepresentativewill
callbackattheearliestopportunity.
Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.Just
gotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto
leviton.com/evrgreen.
For more information call 1-877-338-7473 or visit leviton.com/evrgreen
WARNING:
HARD-WIREINSTALLATIONANDSERVICEMUSTBE
PERFORMEDBYANELECTRICIAN.
WARNING:TOAVOIDFIRE,SHOCK,ORDEATHTURN OFF POWERATCIRCUIT
BREAKERORFUSEANDTESTTHATPOWERISOFFBEFOREWIRING!
CAUTION:USETHISDEVICEWITHCOPPER OR COPPER CLAD WIRE ONLY.
CAUTION: A20ABREAKERSHALLBEUSED.DO NOTUSEWIRELESSTHAN
12AWG.REFERTOTABLE 1FORPROPERTORQUEVALUES.
1.IfnecessaryuseastandardscrewdrivertoopentheEnclosureDoorfromtheside
togainaccessforwiring.
2.LoosenterminalblockscrewsforLineandGroundwires.Removepre-installed
hubanddisconnectexistingplugassembly.InstallaH100-TBhub(orengineering
equivalent).
3.
Verifythat20Acircuitbreaker,appropriateconduitandwiregaugehavebeen
selected.
4.RunanindividualcircuitaspertheNationalElectricCodeandlocalbuildingcodes.
ThecircuitmustreachthebottomoftheChargingStationwithanadditional5"of
loosewiretoterminatetheconnectionontheinsideof
ChargingStation.NOTE:Useappropriatestrainreliefforconduitifapplicable.
5. Feedconduitthroughhub.Leaveapproximately5"ofwireleadintheCharging
Station.Secureconduittohubusingproperconduittting.Theuseofareducer
mayberequiredbasedonconduitttingselected(see Figure 3).
6.Stripwireends3/8".FeedwiresthroughFerrite(see Figure 3).Insertwiresinto
terminalblocksperFigure 4.
7.Securewiresinterminalblocksbytighteningterminalscrews.RefertoTABLE 1
forpropertorquevalues.
8.CloseEnclosureDoorandsecurelockwithscrewdriver.PlacenewWarrantyVoid
Padlockontothelockingtab (see Figure 5).
HARD-WIRING CHARGING STATION
Terminal Block Connection
Figure 4
= Line 1 (Hot)
= Line 2 (Hot)
= Ground
A
B
C
= Ferrite
D
3/8" (.95 cm)
Strip Gage
A
B
DC
Wire GaugeTorque
8 CU/AL 40 in/lbs.
10 CU/AL 35 in/lbs.
12 CU/AL 35 in/lbs.
TABLE 1
H100-TB Hub
Conduit
Cable
Guide pin slot
Ferrite
Figure 3
Thumb screw
2-1/2" mounting screw
POWER CHARGING STATION
NOTE: For Hard-Wire Installation,restorepoweratcircuitbreakerorfuse.
For Plug-In Installation,simplyplugtheACSupplyCordintothegrounded
NEMA6-20R20A,240VACelectricaloutletsuppliedwiththePre-WireKitto
startpowerupsequence.
Power Up Sequence
• BoththeChargingandFaultLEDswillilluminatemomentarilyandthenturnOFF.
TheChargingStationwilltheninitiateaself-testsequence.
NOTE:DONOTplugtheChargeConnectorintothevehiclepriorto
theself-test;thismaycausetheChargingStationtogointoColdLoad
Pick-up,anddelaycharging.
• TheFaultLEDwillthenilluminatemomentarilyindicatingtheself-test,andthen
onlythePowerLEDwillremainlit,indicatingthattheChargingStationisready
foruse.
Refer to Level 2 - 16A Electric Vehicle Charging Station User Guide
for operation.
Warranty Void Padlock Placement
Figure 5
LIMITED THREE (3) YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that
this product at the time of its sale by Leviton is free of defects in materials and workmanship under
normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct
such defects by repair or replacement, at its option, if within such three year period the product is
returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co.,
Inc. 201 North Service Road, Melville, N.Y. 11747. This warranty excludes and there is disclaimed
liability for labor for removal of this product or reinstallation. This warranty is void if this product is
installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered
inanymanner,orisnotusedundernormaloperatingconditionsornotinaccordancewithanylabelsor
instructions.There are no other or implied warranties of any kind, including merchantability and
fitness for a particular purpose,butif anyimpliedwarranty isrequiredbythe applicablejurisdiction,
thedurationofanysuchimpliedwarranty,includingmerchantabilityandtnessforaparticularpurpose,
is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential
damages, including without limitation, damage to, or loss of use of, any equipment, lost
sales or profits or delay or failure to perform this warranty obligation. The remedies provided
herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
FOR CANADA ONLY
Forwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingat
LevitonManufacturingofCanadaLtdtotheattentionoftheQualityAssuranceDepartment,165Hymus
Blvd,Pointe-Claire(Quebec),CanadaH9R1E9orbytelephoneat1800405-5320.
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