Leviton EVB22 User manual

Level 2 Electric Vehicle Charging Station
Cat. No. EVB22
Installation Instructions
WARNINGS AND CAUTIONS:
• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
• Connecttoa120/240VAC,60Hzdedicatedbranchcircuit.
• Foroutdoorinstallations,hardwireconnectionisrequiredtomaintainNEMA4weatherproofrating.
• Hard-wireinstallationandservicemustbeperformedbyanelectrician.
• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference.
DG-420-EVB22-00B
ThankyouforpurchasingtheLevel216AElectricVehicleChargingStation.This
installationsheetincludesthelatestinformationatthetimeofprinting.Leviton
reservestherighttomakechangestothisproductwithoutfurthernotice.Changesor
modicationstothisproductbyotherthananauthorizedserviceprovidercouldvoid
theproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyour
CustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedin
theseinstructions.
Important Notes to the Installer:
• Readallinstructionscontainedintheseinstallationinstructionsbeforeinstalling
hard-wiredversionoftheChargingStation.
• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafely
supportatotalloadof200lbs.
• Observeallgoverningcodesandordinances.
• Besuretoleavetheseinstructionswiththeconsumer.
Important Notes to the Consumer:
• KeeptheseinstructionswithyourUserGuideforfuturereference.
• EnsuretheChargingStationisinstalledbyanelectricianorservicetechnician.
INTRODUCTION
MOUNTING LOCATION
TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’s
parkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaa
ChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheCharging
Stationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherange
oftheChargeConnectorCord(18feetstandardlength).
TherecommendedmountingheightoftheChargingStationisnottoexceed48
inches,butnotlessthan42inches.Thisprovidesconvenientaccessandoperation
oftheChargingStation,andmeetsADArequirementsforaccess.
NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefrom
obstruction.Recommendedclearancearoundstation:5"aboveand3-1/2"oneitherside.
MOUNTING INSTALLATION
SelectalocationthatissuitableformountingtheChargingStationbasedon
thecriteriapresentedintheMOUNTINGLOCATIONsection.Forstudwalls,the
ChargingStationcanbemountedtobarestudsorwallswithdrywall.Formetalstudor
solidwallapplications,youwillneedtoprocurewallanchorsfortheChargingStation,
capableofsupportingamaximumallowableloadof200lbs.Forsolidwallapplications
youwillalsoneedtoprocureappropriateconduitandappropriatewallanchors.
NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit
(sold separately).Failuretodosomeansthestationnolongercomplieswithits
ULlisting.Thelistingrequiresthestationberemovablewithouttools.Referto
Pre-WireKitinstructionsrstifamountinglocationhasnotbeenestablished.
1.Locatetheslotabovethethumbscrew.LocatethefourMountingButtonsonthe
backoftheChargingStation(see Figure 1).
2.Aligntheslotwiththeguidepin,andthefourMountingButtonswiththefourkey
holesontheMountingBracket.
3. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.
4.AllowtheChargingStationtoslowlyslidedownintoplace.
5.TightenthethumbscrewtosecureChargingStationtoMountingBracket.
Proceed to POWER CHARGING STATION section.
PLUG-IN INSTALLATION
Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollow
manufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.
Tools:
• Drillwith3/16"bit • Studnder • Level
• Scratchawl • #2and#3Phillipsscrewdriver • Utilityknife
• Measuringtape • Wirecutters/strippers • Keyholesaw
Additional Parts (not included):
• Copperelectricalcable(12AWGminimum) • Conduit
• 20ACircuitbreaker   • Strainrelief(ifapplicable)
• #14woodmountingscrews(2)-studmount • H100-TBHub
     (orengineeringequivalent)
For Metal Stud Applications:
 • Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
For Solid Wall Applications:
 • Wallanchorscapableofsupportingamaximumallowableloadof200lbs.
 • Appropriateconduitandapplicablemountinghardware.
HARD-WIRE INSTALLATION
TO INSTALL:
1.Toinstallthechargingstationbyuseofmountingscrews,rstremovethe
4mountingbuttonsfromthechargingstation(see Figure 1 - Rear view).
2.LocateawallstudintheareainwhichtheChargingStationwillbeinstalled
(see Figure 2).
3.Measure48"upfromtheoorandplaceamarkonthestudthatwillbeused
formounting.
4. Forwoodstuds,drilla3/16"diameterpilothole,2-1/2"deep,directlyinthemiddleof
thestud.Formetalstuds,followmanufacturer’sinstructionsforwallanchorinstallation.
5.Looselyfastena#14x2-1/2"Lwoodscrewbyturningthescrewintothepilothole
untilapproximately1/2"lengthremains.HooktheChargingStationontothescrew
usingthetopkeyholeslot.Secureinplacebyinstallinganadditionalscrewthrough
thebottomsetscrewhole.
6.CutoffandremoveWarrantyVoidPadlock(see Figure 5).
7. UseastandardscrewdrivertoopentheEnclosureDoorfromthesidetogainaccess
andtightentopmountingscrew.ProceedwithHard-Wiring Charging Station.
Top
mounting
screw
Bottom
mounting
screw
Pilot hole
for mounting
screw
Center line
for wall stud
Wall stud
Drywall Stud Wall Installation
Figure 2
48"
Mounting
bracket
(mounted
to wall)
Guide pin
Thumb
screw
Keyhole (stud mount)
Charging Station Mounting
Rear view
Mounting buttons
(bracket mount)
Figure 1
NOTE:Ahard-wiredinstallationcanbemountedtothewallwithuseoftheMounting
BracketincludedinthePre-WireKit(purchasedseparately).
Tomountdirectlytoastudwall,followdirectionsbelow:
RATINGS
120/240V60HzSplit-phase(L1-G/L2-G–120V,L1-L2–240V)
16A
Voltage
Current
NOTE:ChargingStationoperateson120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

Wiring Diagram
Meter
N
L1 L2
Main
Breaker
L2
Neutral
L1
Neutral
Bus
Ground
Bus
Ground
20 A
120/240V
Charging Station
Local
Service
Panel
L1
L2
G
120V
120V
240V
©2013LevitonMfg.Co.,Inc. DG-420-EVB22-00B
CUSTOMER SUPPORT
CallourCustomerSupportHotlineat1-877-338-7473.Ifyourcallismadeafter
businesshoursoronweekends,pleaseleaveyourname,telephonenumber,the
unit’sserialnumber,andabriefdescriptionoftheproblem.Theserialnumberis
locatedontheleftsidetheunit'senclosure.ACustomerServiceRepresentativewill
callbackattheearliestopportunity.
Manyquestionsandanswerscanbefoundinourknowledgebasecommunity.Just
gotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto
leviton.com/evrgreen.
For more information call 1-877-338-7473 or visit leviton.com/evrgreen
WARNING: HARD-WIREINSTALLATIONANDSERVICEMUSTBE
PERFORMEDBYANELECTRICIAN.
WARNING:TOAVOIDFIRE,SHOCK,ORDEATHTURN OFF POWERATCIRCUIT
BREAKERORFUSEANDTESTTHATPOWERISOFFBEFOREWIRING!
CAUTION:USETHISDEVICEWITHCOPPER OR COPPER CLAD WIRE ONLY.
CAUTION: A20ABREAKERSHALLBEUSED.DO NOTUSEWIRELESSTHAN
12AWG.REFERTOTABLE 1FORPROPERTORQUEVALUES.
1.IfnecessaryuseastandardscrewdrivertoopentheEnclosureDoorfromtheside
togainaccessforwiring.
2.LoosenterminalblockscrewsforLineandGroundwires.Removepre-installed
hubanddisconnectexistingplugassembly.InstallaH100-TBhub(orengineering
equivalent).
3. Verifythat20Acircuitbreaker,appropriateconduitandwiregaugehavebeen
selected.
4.RunanindividualcircuitaspertheNationalElectricCodeandlocalbuildingcodes.
ThecircuitmustreachthebottomoftheChargingStationwithanadditional5"of
loosewiretoterminatetheconnectionontheinsideof
ChargingStation.NOTE:Useappropriatestrainreliefforconduitifapplicable.
5. Feedconduitthroughhub.Leaveapproximately5"ofwireleadintheCharging
Station.Secureconduittohubusingproperconduittting.Theuseofareducer
mayberequiredbasedonconduitttingselected(see Figure 3).
6.Stripwireends3/8".FeedwiresthroughFerrite(see Figure 3).Insertwiresinto
terminalblocksperFigure 4.
7.Securewiresinterminalblocksbytighteningterminalscrews.RefertoTABLE 1
forpropertorquevalues.
8.CloseEnclosureDoorandsecurelockwithscrewdriver.PlacenewWarrantyVoid
Padlockontothelockingtab (see Figure 5).
HARD-WIRING CHARGING STATION
Terminal Block Connection
Figure 4
= Line 1 (Hot)
= Line 2 (Hot)
= Ground
A
B
C
= Ferrite
D
3/8" (.95 cm)
Strip Gage
A
B
DC
Wire GaugeTorque
8 CU/AL 40 in/lbs.
10 CU/AL 35 in/lbs.
12 CU/AL 35 in/lbs.
TABLE 1
H100-TB Hub
Conduit
Cable
Guide pin slot
Ferrite
Figure 3
Thumb screw
2-1/2" mounting screw
POWER CHARGING STATION
NOTE: For Hard-Wire Installation,restorepoweratcircuitbreakerorfuse.
For Plug-In Installation,simplyplugtheACSupplyCordintothegrounded
NEMA6-20R20A,240VACelectricaloutletsuppliedwiththePre-WireKitto
startpowerupsequence.
Power Up Sequence
• BoththeChargingandFaultLEDswillilluminatemomentarilyandthenturnOFF.
TheChargingStationwilltheninitiateaself-testsequence.
NOTE:DONOTplugtheChargeConnectorintothevehiclepriorto
theself-test;thismaycausetheChargingStationtogointoColdLoad
Pick-up,anddelaycharging.
• TheFaultLEDwillthenilluminatemomentarilyindicatingtheself-test,andthen
onlythePowerLEDwillremainlit,indicatingthattheChargingStationisready
foruse.
Refer to Level 2 - 16A Electric Vehicle Charging Station User Guide
for operation.
Warranty Void Padlock Placement
Figure 5
LIMITED THREE (3) YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benet of anyone else that
this product at the time of its sale by Leviton is free of defects in materials and workmanship under
normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct
such defects by repair or replacement, at its option, if within such three year period the product is
returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co.,
Inc. 201 North Service Road, Melville, N.Y. 11747. This warranty excludes and there is disclaimed
liability for labor for removal of this product or reinstallation. This warranty is void if this product is
installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered
inanymanner,orisnotusedundernormaloperatingconditionsornotinaccordancewithanylabelsor
instructions.There are no other or implied warranties of any kind, including merchantability and
fitness for a particular purpose,butif anyimpliedwarranty isrequiredbythe applicablejurisdiction,
thedurationofanysuchimpliedwarranty,includingmerchantabilityandtnessforaparticularpurpose,
is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential
damages, including without limitation, damage to, or loss of use of, any equipment, lost
sales or profits or delay or failure to perform this warranty obligation. The remedies provided
herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
FOR CANADA ONLY
Forwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingat
LevitonManufacturingofCanadaLtdtotheattentionoftheQualityAssuranceDepartment,165Hymus
Blvd,Pointe-Claire(Quebec),CanadaH9R1E9orbytelephoneat1800405-5320.