Levitronix PuraLev LCO-2000 User manual

User Manual for LCO-2000 Console
www.levitronix.com
PL-4070-00, Rev01, DCO# 20-092
First Release: 15-Jun-17
Last Update: 02-Apr-20
PuraLev®Console
LCO-2000
PuraLev®2000SU and PuraLev®2000MU
USER MANUAL
This manual contains information necessary for the safe and proper use of the PuraLev®LCO-2000 Console.
Included are specifications for the standard configurations and instructions regarding its use, installation,
operation, adjustment, inspection and maintenance. For detailed description of the menu structure and the
configuration possibilities with the touch screen of the LCO-i100 console user interface the console software
manual PL-4067-00 can be consulted. For all in this manual revision described configurations and features
the LCO-i100 console software V1.04 R13 or higher is needed. For special configurations of the system
refer to accompanying information. Please familiarize yourself with the contents of the manual to ensure the
safe and effective use of this product. After reading this manual, please store the manual where the
personnel responsible for operating the pump system can readily refer to it at any time.

User Manual for LCO-2000 Console
www.levitronix.com
PL-4070-00, Rev01, DCO# 20-092
2
Table of Contents
1SAFETY PRECAUTIONS...............................................................................................................................................................3
2SPECIFICATIONS..........................................................................................................................................................................4
2.1 Specification of Console Components...................................................................................................................................4
2.2 System Overview and General Specification.........................................................................................................................6
2.2.1 Basic Stand-Alone System Configuration with LCO-i100 .................................................................................................................................6
2.2.2 Extended System Configuration with LCO-i100................................................................................................................................................6
2.3 General Environmental Conditions........................................................................................................................................7
2.4 Basic Dimensions of Consoles..............................................................................................................................................7
3ENGINEERING INFORMATION.....................................................................................................................................................9
3.1 IP Rating...............................................................................................................................................................................9
3.2 Temperature Monitoring........................................................................................................................................................9
4INSTALLATION ...........................................................................................................................................................................10
4.1 Mechanical Installation of LCO-2000...................................................................................................................................10
4.1.1 Mounting Positions...........................................................................................................................................................................................10
4.2 Mechanical Installation of LCO-i100....................................................................................................................................10
4.3 Electrical Installation of LCO-2000 ......................................................................................................................................11
4.3.1 Connection Overview.......................................................................................................................................................................................11
4.3.2 General Installation Instructions ......................................................................................................................................................................12
4.3.3 Installation of Motor Connectors to Console ...................................................................................................................................................14
4.3.4 RS232 Interface...............................................................................................................................................................................................14
4.3.5 PLC Interface...................................................................................................................................................................................................15
4.2 Electrical Installation of LCO-i100 .......................................................................................................................................16
4.2.1 Overview and Reference .................................................................................................................................................................................16
5OPERATION................................................................................................................................................................................17
5.1 Basic System Operation......................................................................................................................................................17
5.1.1 Start-Up............................................................................................................................................................................................................17
5.1.2 Power Down.....................................................................................................................................................................................................17
5.1.3 Auto-Resume Feature LCO-i100.....................................................................................................................................................................18
5.1.4 Software Update ..............................................................................................................................................................................................18
6MAINTENANCE...........................................................................................................................................................................19
6.1 Cleaning..............................................................................................................................................................................19
7TROUBLESHOOTING .................................................................................................................................................................19
8TECHNICAL SUPPORT...............................................................................................................................................................19
9APPENDIX...................................................................................................................................................................................20
9.1 Regulatory Status ...............................................................................................................................................................20
9.1.1 CE Marking ......................................................................................................................................................................................................20
9.1.2 IECEE CB Safety Certification.........................................................................................................................................................................20
9.1.3 NRTL/ETL Safety Certification and Marking ...................................................................................................................................................20
9.1.4 Disposal of Equipment –WEEE Directive 2012/19/EU...................................................................................................................................20
9.2 Symbols and Signal Words.................................................................................................................................................21

User Manual for LCO-2000 Console
www.levitronix.com
PL-4070-00, Rev01, DCO# 20-092
3
1 Safety Precautions
The PuraLev®Console LCO-2000 is designed to be used in research laboratories and industrial production
environments in life science markets like biotech and pharmaceuticals. Installation shall be done by qualified
personnel only. Following safety precautions and all “CAUTION”, “WARNING” and “DANGER” indications in
the relevant sections shall be followed.
Concerning safety precautions for motor, pump and sensors refer to the corresponding manuals.
CAUTION
Do not under any circumstances open the console enclosure. Levitronix®does
not assume responsibility for any damage, which occurs under such
circumstances.
!
WARNING
Hazardous voltage may be present.
Always switch off the LCO-2000 console before performing any changes to the
connections, the positioning and before doing other maintenance activities.
Hazardous voltage is present until 60 seconds after switchingoff. Donothandle
the console during this time.
Use mains supply with a proper grounding. A mains protection with residual or
leakage current circuit breaker is recommended.

User Manual for LCO-2000 Console
www.levitronix.com
PL-4070-00, Rev01, DCO# 20-092
4
2 Specifications
2.1 Specification of Console Components
Figure 1: LCO-2000 console with compatible motors and pump heads
Figure 2: Sensors compatible with LCO-i100 user interface console (in context with LCO-2000 console)
Figure 3: Accessories (cables and others)
2c
2a
7
2c
12
1a
13
a
13
a
A
1b
B
8
9
10
2b
2d
18
C
A
4a
4b
3
6
5a
5b

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
5
Pos.
Component
Article Name
Article #
Characteristics
Value / Feature
1a
PuraLev®Console
(User Interface)
LCO-i100.1-01
100-30501
Supply Voltage / Power
Housing Rating / Weight
24 VDC with 50 W or 160 W supply (Supply available on LCO-2000 console)
IP54 3/ 1.6 kg
Interfaces
Multi-touch screen 7”, 3 pressure sensors, 2 flow sensors, 1 temperature sensor
PLC, LAN, USB
Pump Motors
PuraLev®i30/ i100 integrated driver. (Only one driver connected at the same time).
Certifications
Certifications: CE, IECEE CB scheme, ETL (NRTL) listed. 2
1b
PuraLev®Console
(Drive Unit)
LCO-2000.1-01
100-30503
Supply Voltage / Power
1 x 200 –240 ± 10% 1x 13.5 -11.0 A ± 10%, / 2100 W, 50/60 Hz
3 x 200 –240 ± 10% 3 x 8.5 –8.0 A ± 10%, / 2100 W, 50/60 Hz
Housing Rating / Weight
IP54 / 15.8 kg
Interfaces
RS232 to LCO-i100 (including 24VDC supply, fan cooling module.
PLC and RS232 for operationl without LCO-i100.
Certifications
CE, IECEE CB scheme, ETL (NRTL) listed.
Table 1: Basic specifications of standard LCO-2000 console with user interface console LCO-i100
Note 1: AC mains cable to be ordered separately according. Note 2: Not available on units older than 2018/2019. Note 3:Units older than 2018/19 are IP40 rated.
Pos.
Component 2
Article Name
Article #
Characteristics
Value / Feature
2a
Multi-Use
Pump Head
CP-4.11 (with drain port)
CP-4.19 (no drain port)
100-90245
100-90458
Wet Materials / Fittings
PVDF, PFA and EPDM (FDA, USP Class VI, BSE/TSE/animal-free) / Triclamp 1”
Max. Flow / Max. Diff.-Press.
140 liters/min (37 gallons/min) / 4.1 bar (59.5 psi)
Sterilization Methods
CIP (clean in place), SIP (steam in place), Autoclaving
2b
Single-Use
Pump Head
DCP-2000.2 1
(Needs pump head socket
mounted on motor)
100-90889
Wet Materials
Polypropylene (FDA, USP Class VI, BSE/TSE/animal-free) / Triclamp 1”
Max. Flow / Max. Diff.-Press.
140 liters/min (37 gallons/min) / 4.3 bar (62.4 psi)
Sterilization Methods
Gamma radiation up to 40 kGy.
2c
Motor
LPM-2000.7
100-10059
Housing
Epoxy (anti-corrosive) coated aluminum, waterproof (IP67)
Cable / Connectors
2x 3m cables with PVC jacket / 2x circular (M23, IP-67)
2d
Pump Head Socket
PHS-2000.2
100-90891
Mounting Type / Material
Mounting with 4x 25mm screws, anodized aluminum
Table 2: Specification of standard pump motors and single-use pump heads compatible with LCO-2000 console
Note 1: Gamma irradiated options available. Note 2: See Levitronix®technical brochures of PuraLev®2000SU and PuraLev®2000MU for more detailed specifications
Pos.
Component
Article Name
Article #
Fitting
Wet Material
Note
3a
3b
LEVIFLOW®
Single-Us Flow Sens.
LFS-20SU.1-Z (80 lpm)
LFS-20SU-Z-SC1 1
100-30483
100-30464
Triclamp 1”
Polypropylene (FDA, USP Class VI,
BSE/TSE/Animal free)
Gamma stable for upto 40 kGy.
See Levitronix®technical brochure of LFS-SU single-
use sensor series for more detailed specifications and
other sizes.
Table 3: Spec. of LEVIFLOW®single-use high-precision (1% accuracy of read.) flow sensors compatible with LCO-i100 in context with LCO-2000 console
Note 1: Extended calibration for wider accuracy range. Note 2: Sensors available with gamma irradiation option (see LEVIFLOW®SU literature). Note 2: Needs LCO-i100 console software LCO V1.04 R12 or higher.
Pos.
Component
Article Name
Article #
Liquid
Tubing
Tube ID x OD
Note
4a
4b
LEVIFLOW®Clamp-On
Flow Sensors LFSC-D
LFSC-22D-005 (80 lpm)
LFSC-30D-001 (160 lpm)
100-30391
100-30414
Water @
20°C/37°C
Silicone/C-Flex®1
3/4” x 1”
1” x 13/8”
See Levitronix®technical brochure of LFSC-D or
LFSC-iX clamp-on sensor series for detailed
specifications or other sizes.
Default activated calibration set is Silicone at
37°C liquid temperature.
5a
5b
LEVIFLOW®Clamp-On
Flow Sensors LFSC-iX
LFSC-i25X-001 (80 lpm)
LFSC-i35X-001 (160 lpm)
100-30480
100-30481
Water @
20°C/37°C
Silicone, C-Flex®
and TPE
3/4” x 1”
1” x 13/8
Table 4: Specification of LEVIFLOW®clamp-on flow sensors compatible with LCO-i100 in context with LCO-2000 console
Note 1: C-Flex®is a registered trademark of Saint Gobain Performance Plastics, 2015. All rights reserved.
Pos.
Component
Article Name
Article #
Fittings
Specification
Wet Material
Note
6
PendoTECH Single-Use
Pressure Sensor
PREPS-N-1-1
190-10374
1” Sanitary Clamp
Pressure range:
-0.48 to 5.2 bar
Polysulfone
See PendoTECH literature for more
detailed specifications.
7
Single-Use
Temperature Sensor
--
--
Barb,
Dip. Probe
Temp. range:
0 –70°C
Polysulfone
Stainless steel
Contact Levitronix®for more
information.
Table 5: Specification of single-use pressure and temperature sensors compatible with LCO-i100 console
Pos.
Component
Article Name
Part #
Characteristics
Special Feature / Description
8a
LEVIFLOW®
Interconnect Cable
LFI-C.1-30 (3m)
190-10308
Cable Jacket Material
Main Purpose
PVC
Connection between sensor and console
8b
IP Cable Signal 4 Wires
ICS-3.1-30 (3m)
190-10447
Cable Jacket Material
Main Purpose
PUR
Connection between LFSC-iX flow sensors and console.
9
Pressure Sensor
Adaptor Cable
LPE-1.1-30 (3m)
190-10354
General Specifications
Main Purpose
Circular console connector, watertight on console side.
Connection of single-use pressure sensors to console.
10
Temperature Sensor
Adaptor Cable
LTE-1.1-30 (3m)
190-10353
General Specifications
Main Purpose
Circular console connector, watertight on console side.
Connect single-use temperature sensors to console. For barb sensors and
dip probe.
11
IPS Cable Signal 12
Wires
ICS-2.1-50 (5 m)
190-10347
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.14 mm2and shielding
Connector with screw type plug for open wire connection / Circular Hirose
type
General connection to PLC of LCO-i100 console.
12
IP Adaptor Cable
Hybrid
ICH-1.2-03 (0.3 m)
ICH-1.2-08 (0.8 m)
ICH-1.2-30 (3 m)
190-10384
190-10385
190-10329
General Specifications
Main Purpose
Special Note
Circular console and driver side connector, watertight.
Connection of LCO-i100 to LCO-2000
0.3 m for mount. LCO-i100 front side of LCO-2000 and 0.8 m for top side.
13
AC Mains Cables
(for Console power supply)
AMC-3.3-60 (6 m, 1/3-Phase)
190-10442
Cable Material / Wires
Cable Specifications
Wiring Box (C) Specific.
PVC jacket (A) / 4x AWG14 (2.5 mm2)
IP68 connector (B) on console side, IP67 wiring box for 1 or 3 phase wiring
IP67 and UL508A / Materials: PC, PUR, PA, SS / Size: 120x80x86 mm
14
Fan Cooling Module
FCM-2000.1
190-10390
Housing / Cable Spec.
Supply Spec. / IP Rating
PP (+Talk.) / PVC jacket, 3m, circ. watertight connector on console side.
24 VDC, 33.5 W / IP-65 (fan is IP68 rated).
15
Console Mounting Kit
CMK-1.2
190-10443
Parts Specifications
Purpose
(A) Mount. adaptor LCO-i100,(B) Mount. Adapt. LCO-2000, Mount. screws
Mounting LCO-i100 on front or top side of LCO-2000 console.
16
Console Mounting Kit
CMK-2.1
190-10411
Parts Specifications
Purpose
(A) 2 mounting feets and mounting screws.
Vertical bottom mounting of LCO-2000 console.
17
Adaptor/Extension
Cable Power / Sensor
MCIP-600.1-30/MCIS-600.1-30 (3m)
190-10361 / 62
Cable Material / Connect.
Purpose
PVC jacket / circular to circular connector
Extension of motor cables (power and sensors).
18
FCM Interconnect
Cable
FCC-1.2-30 (3m) 1
190-10414
Cable Material / Connect.
Purpose
PP jacket / circular to circular connector
Extension of fan cooling module cable.
19
LCO Adaptor Cable
(for PLC)
LSE-1.1-50 (5m)
190-10417
Cable Material / Wires
Connection In / Out
Main Purpose
PVC jacket / 12x 0.12 mm2and shielding
Open wire / Circular metallic type
Connection to PLC of LCO-2000 console (remote without LCO-i100)
Table 6: Specification of standard cables and other accessories

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
6
2.2 System Overview and General Specification
2.2.1 Basic Stand-Alone System Configuration with LCO-i100
With the stand-alone pump system configuration, as illustrated in Figure 4, the speed of the pump can be manually set,
and the flow can be monitored with a LEVIFLOW®flow sensor. The mode of operation can be easily switched to a flow
control setup, where the flow is set manually on the 7” multi-touch screen controlled by the integrated PC.
Figure 4: Stand-alone pump system configuration of console with flow monitoring or control
(Speed or flow setting via integrated touchscreen menu of the LCO-i100 console.)
2.2.2 Extended System Configuration with LCO-i100
Figure 5 illustrates the extended capabilities of the console for advanced fluid handling applications. The
connection of up to two single-use pressure sensors enables pressure monitoring. A standard interface for a
temperature sensor facilitates temperature monitoring.
Figure 5: Extended system configuration of console for advanced fluid handling
Power PuraLev®2000 Motors
Sensors PuraLev®2000 Motors
Supply and Control of
Fan Cooling Modul FCM-2000
Emergency
Off
Breaker (Accessible Door)
LED s for
System Status
Console
LCO-2000
(Driver Unit)
AC Mains Cable
Fan Cooling Modul
MagLev
Motor
AC Input
Communication and
24 VDC Supply Interface
Fluid In Single-
Use
Pump
Head
Power On/Off
Fluid Out
Flow Sensor
LFS-D
LFS-SU
Power
On/Off LED On/Off
AC Supply Input
Wiring Box
Multi-Touch
Screen 7"
USB
Power to
Integrated
Driver
Flow Sensor
Multi-Touch
Screen 7"
USB
DC Supply
Input
IPS Driver
Temperature
Pressure 1
Pressure 2
Flow Sensor Console
LCO-i100
(User Interface)
Analog In./24V
PLC
Power PuraLev®2000 Motors
Sensors PuraLev®2000 Motors
Supply and Control of
Fan Cooling Modul FCM-2000
Breaker (Accessible Door)
LED s for
System Status
Console
LCO-2000
(Driver Unit)
AC Mains Cable
Fan Cooling Modul
MagLev
Motor
AC Input
Communication and
24 VDC Supply Interface
Fluid In Single-
Use
Pump
Head
Fluid Out
Flow
LFSC-D
LFS-SU
Inline
Temp.
Sensor
Pressure
Sensor 3
PLC (Pump Controller)
RS232 (Pump Controller)
Emergency
Off Power On/Off LED On/Off
Power On/Off
LAN (TCP/IP)
AC Supply Input
Wiring Box
Pressure
Sensor 2 Pressure Sensor 1 RS485 (Remote)
RS485/24V
Pressure 3
Flow
Sensor
LFSC-iX
2c
2d
Pump Head Socket
(only for DCP-2000
pump heads).
11
14
1a
2b
4
Option Multi-Use
Pump Head..
2a
8a
13
3
Fan Cooling Module
(Only for high
performance needed
See manuals of PuraLev
2000SU/MU)
1b
6
8a
10
7
11
6
9
18
17
18
Direct connection to
console possible.
6
9
8b
6

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
7
2.3 General Environmental Conditions
Usage
Indoor (Laboratory, Industrial environments)
Altitude
Up to 2000 m
Operating ambient temperature
10 to 40 °C
Storage ambient temperature (Extremes for Transportation)
-20 to 70 °C
Operating humidity range (relative humidity)
15 –95% (non-condensing)
Storage humidity range (relative humidity) (Extremes for Transportation)
15 –95% (non-condensing)
Normal storage conditions
Ambient temp.: 20 to 30 °C
Relative humidity: 50% (non-condensing)
Mains supply fluctuations
10% of nominal voltage
Transient over-voltages typically present on the mains supply
Surge immunity according to EN 61000-4-5
Pollution degree
2
IP rating
IP54 for LCO-2000 and LCO-i100
Table 7: Environmental conditions for LCO-2000 and LCO-i100 consoles
2.4 Basic Dimensions of Consoles
Figure 6: Basic dimensions (in mm) of console LCO-2000
(Dimensions without tolerances are for reference only.)
Threads for wall-mounting
4 removable rubber feet
(standard delivery with console)

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
8
Figure 7: Basic dimensions (in mm) of AC cable AMC-3.3
(Dimensions without tolerances are for reference only.)
Figure 8: Basic dimensions (in mm) of console LCO-i100
(Dimensions without tolerances are for reference only.)
Cable Bushing:
Tightening torque: 3 Nm
Clamping range: 8 –13 mm.
4 Mounting Holes
for screws inside the box.

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
9
3 Engineering Information
3.1 IP Rating
The console LCO-2000 is designed and tested to meet IP54. A temperature controlled fan inside the console,
which is protected by a watertight filter and a sealed cover as illustrated in Figure 9 provides cooling of the
electronics inside the console.
Figure 9: IP rating and cooling concept of console LCO-2000
3.2 Temperature Monitoring
To avoid overheating of the system, the LCO-2000 console temperature is monitored (within the pump
controller). If the temperature exceeds 70°C (158°F) for a duration of more than 10 minutes, the system goes
into an error state and the attached pump stops. At 80°C (176°F) in the controller the system stops immediately.
Start
Temperature
Monitoring
WARNING
YES
Temperature
> 70°C ?
Temperature
> 80°C ?
YES
YES
ERROR
Temperature
higher than 70°C
for more than 10
minutes?
NO
ERROR
YES
NO
NO
Figure 10: Temperature monitoring of console LCO-2000 (within the pump controller)
Cooling Air In (Fan side)
Protective
Sealed Cover
Cooling Air Out
Accessible
Sealed Circuit
Breakers
Filter Holder with
Watertight Air Filter
Protective
Sealed Cover
Filter Holder with
Watertight Air Filter

User Manual for LCO-2000 Console
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PL-4070-00, Rev01, DCO# 20-092
10
4 Installation
4.1 Mechanical Installation of LCO-2000
4.1.1 Mounting Positions
Figure 11: Mounting positions of console LCO-2000
For wall-mounting of the console the 4 pre-assembled rubber feet on the back side have to be removed. The
underlying 6 M8 threads can be used for the wall-mounting according to the specifications in Figure 6. For the
mounting solution design the weight of 15.8 kg has to be considered.
The Console Mounting Kit CMK-2.1 is available to place the LCO-2000 vertically on the floor (see Table 6 for
the kit).
4.2 Mechanical Installation of LCO-i100
The user interface console LCO-i100 is made for desktop operation on a horizontal surface or can be wall-
mounted to an appropriate vertical surface. For wall-mounting the four pre-assembled rubber stands on the
bottom shall be removed. The underlying four M4 threads can be used for the wall-mounting according to the
specifications in Figure 8. For the mounting solution design, the weight of 1.6 kg shall be considered.
The Console Mounting Kit CMK-1.1 is available to mount the LCO-i100 on the front or top side of the LCO-
2000 console (see Table 6 for the kit).
Figure 12: Mounting of LCO-i100 with Console Mounting Kit CMK-1.1
(Includes snap in feature for easy removal of LCO-i100)