Lexmark MX610 Series User manual

MX610 & XM3150
Machine Type 7016-630, -67x
Service Manual
•Start diagnostics
•Maintenance
•Safety and notices
•Trademarks
•Index
October 22, 2013 www.lexmark.com
P/N 12G2272

Product information
Product name:
Lexmark MX610 Series
Machine type:
7016
Model(s):
630, 670, 675
Edition notice
October 22, 2013
The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL,
INC., PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of
express or implied warranties in certain transactions; therefore, this statement may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these
changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any
time.
References in this publication to products, programs, or services do not imply that the manufacturer intends to make these available in all
countries in which it operates. Any reference to a product, program, or service is not intended to state or imply that only that product,
program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any existing intellectual
property right may be used instead. Evaluation and verification of operation in conjunction with other products, programs, or services,
except those expressly designated by the manufacturer, are the user’s responsibility.
Trademarks
Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other
countries.
PCL® is a registered trademark of the Hewlett-Packard Company.
All other trademarks are the property of their respective owners.
© 2012 Lexmark International, Inc.
All rights reserved.
P/N 12G2272
7016

Table of contents
Product information.....................................................................................2
Edition notice...............................................................................................2
Notices and safety information..................................................................15
Laser notices............................................................................................................................................15
Safety information...................................................................................................................................18
Preface.......................................................................................................23
Service manual conventions....................................................................................................................23
Change history.........................................................................................................................................23
General information...................................................................................27
Media guidelines.....................................................................................................................................27
Paper guidelines ...............................................................................................................................................27
Using recycled paper and other office papers ..................................................................................................29
Using specialty media .......................................................................................................................................30
Supported paper sizes, types, and weights ......................................................................................................32
Data security notice.................................................................................................................................34
Tools required for service........................................................................................................................35
Diagnostic information...............................................................................37
Troubleshooting overview.......................................................................................................................37
Performing the initial troubleshooting check ...................................................................................................37
Power‑on Reset (POR) sequence ......................................................................................................................38
Using Safe Mode...............................................................................................................................................38
Fixing print quality issues........................................................................................................................39
Initial print quality check ..................................................................................................................................39
Gray background or toner fog check ................................................................................................................40
Repeating defects check ...................................................................................................................................41
Blank pages check............................................................................................................................................. 41
Solid black pages check.....................................................................................................................................42
Shadow images check .......................................................................................................................................42
Skewed print check...........................................................................................................................................43
Streaked horizontal or vertical lines check .......................................................................................................45
Toner smear check............................................................................................................................................ 46
Toner specks check ...........................................................................................................................................47
Paper jams...............................................................................................................................................47
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Avoiding jams.................................................................................................................................................... 48
Understanding jam messages and locations.....................................................................................................49
200 paper jams .................................................................................................................................................50
202 paper jams .................................................................................................................................................59
23y paper jams ................................................................................................................................................. 62
241 paper jams .................................................................................................................................................64
242–244 paper jams .........................................................................................................................................68
25y paper jams ................................................................................................................................................. 75
28y paper jams ................................................................................................................................................. 77
29y paper jams ................................................................................................................................................. 80
45y paper jams ................................................................................................................................................. 81
Understanding the printer messages......................................................................................................97
Cartridge, imaging unit mismatch [41.xy].........................................................................................................97
Cartridge low [88.xy].........................................................................................................................................97
Cartridge nearly low [88.xy]..............................................................................................................................97
Cartridge very low, [x] estimated pages remain [88.xy] ...................................................................................97
Change [paper source] to [custom type name] load [orientation]...................................................................98
Change [paper source] to [custom string] load [orientation]...........................................................................98
Change [paper source] to [paper size] load [orientation] ................................................................................98
Change [paper source] to [paper type] [paper size] load [orientation]............................................................98
Check tray [x] connection .................................................................................................................................98
Close front door ................................................................................................................................................99
Close flatbed cover and load originals if restarting job [2yy.xx] .......................................................................99
Complex page, some data may not have printed [39]......................................................................................99
Configuration change, some held jobs were not restored [57] ........................................................................99
Defective flash detected [51]..........................................................................................................................100
Disk full [62] .................................................................................................................................................... 100
Disk must be formatted for use in this device ................................................................................................ 100
Disk near full. Securely clearing disk space.....................................................................................................100
Error reading USB drive. Remove USB. ...........................................................................................................100
Error reading USB hub. Remove hub. .............................................................................................................100
Fax memory full ..............................................................................................................................................100
Fax partition inoperative. Contact system administrator...............................................................................100
Fax server 'To Format' not set up. Contact system administrator..................................................................101
Fax Station Name not set up. Contact system administrator. ........................................................................101
Fax Station Number not set up. Contact system administrator. ....................................................................101
Imaging unit low [84.xy] ................................................................................................................................. 101
Imaging unit nearly low [84.xy] ......................................................................................................................101
Imaging unit very low, [x] estimated pages remain [84.xy] ............................................................................ 101
Incompatible tray [x] [59] ...............................................................................................................................101
Incorrect paper size, open [paper source] [34] ..............................................................................................102
Insufficient memory to collate job [37] .......................................................................................................... 102
Insufficient memory for Flash Memory Defragment operation [37].............................................................. 102
Insufficient memory, some Held Jobs were deleted [37] ...............................................................................102
Insufficient memory, some held jobs will not be restored [37]......................................................................102
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Insufficient memory to support Resource Save feature [35]..........................................................................102
Load [paper source] with [custom type name] [paper orientation] ............................................................... 103
Load [paper source] with [custom string] [paper orientation] .......................................................................103
Load [paper source] with [paper size] [paper orientation].............................................................................103
Load [paper source] with [paper type] [paper size] [paper orientation] .......................................................103
Load Manual Feeder with [custom type name] [paper orientation] .............................................................. 104
Load Manual Feeder with [custom string] [paper orientation] ...................................................................... 104
Load Manual Feeder with [paper size] [paper orientation]............................................................................104
Load Manual Feeder with [paper type] [paper size] [paper orientation] ....................................................... 104
Maintenance kit low [80.xy] ........................................................................................................................... 104
Maintenance kit nearly low [80.xy] ................................................................................................................105
Maintenance kit very low, [x] estimated pages remain [80.xy]......................................................................105
Memory full [38] ............................................................................................................................................. 105
Memory full, cannot print faxes ..................................................................................................................... 105
Memory full, cannot send faxes ..................................................................................................................... 105
Network [x] software error [54] .....................................................................................................................105
No analog phone line connected to modem, fax is disabled..........................................................................105
Non‑Lexmark [supply type], see User’s Guide [33.xy] .................................................................................... 106
Not enough free space in flash memory for resources [52] ...........................................................................106
Paper changes needed....................................................................................................................................106
Parallel port [x] disabled [56]..........................................................................................................................106
Printer had to restart. Last job may be incomplete........................................................................................107
Remove defective disk [61].............................................................................................................................107
Remove paper from standard output bin.......................................................................................................107
Replace defective imaging unit [31.xy] ...........................................................................................................107
Replace cartridge, 0 estimated pages remain [88.xy]..................................................................................... 107
Replace imaging unit, 0 estimated pages remain [84.xy] ............................................................................... 107
Replace maintenance kit, 0 estimated pages remain [80.xy] .........................................................................107
Replace all originals if restarting job............................................................................................................... 107
Reinstall missing or unresponsive cartridge [31.xy] .......................................................................................108
Reinstall missing or unresponsive imaging unit [31.xy] ..................................................................................108
Replace unsupported cartridge [32.xy] ..........................................................................................................108
Replace unsupported imaging unit [32.xy] .....................................................................................................108
Restore held jobs? ..........................................................................................................................................108
Scanner automatic feeder cover open ...........................................................................................................108
Scanner disabled by admin [840.01]...............................................................................................................109
Scanner disabled. Contact system administrator if problem persists. [840.02] ............................................. 109
Scanner jam, remove all originals from the scanner [2yy.xx] .........................................................................109
Scanner jam, remove jammed originals from the scanner [2yy.xx] ............................................................... 109
Serial port [x] disabled [56]............................................................................................................................. 109
SMTP server not set up. Contact system administrator. ................................................................................109
Some held jobs were not restored .................................................................................................................109
Standard network software error [54]............................................................................................................109
Standard USB port disabled [56].....................................................................................................................110
Supply needed to complete job......................................................................................................................110
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Too many flash options installed [58].............................................................................................................110
Too many trays attached [58]......................................................................................................................... 110
Unformatted flash detected [53]....................................................................................................................110
Unsupported disk............................................................................................................................................110
Unsupported option in slot [x] [55] ................................................................................................................111
USB port [x] disabled [56] ............................................................................................................................... 111
Weblink server not set up. Contact system administrator. ............................................................................111
User attendance messages....................................................................................................................111
User attendance messages (0‑99.99) ............................................................................................................. 111
Toner cartridge smart chip contact service check ..........................................................................................112
Imaging unit smart chip contact service check ............................................................................................... 113
Toner smart chip compatibility service check................................................................................................. 113
Imaging chip compatibility service check .......................................................................................................114
Printer/cartridge mismatch service check ......................................................................................................114
Flash full service check....................................................................................................................................115
Maintenance kit service check........................................................................................................................115
Insufficient memory service check .................................................................................................................115
Imaging unit low service check .......................................................................................................................116
Toner cartridge low service check ..................................................................................................................116
Printer hardware errors........................................................................................................................117
111 errors ....................................................................................................................................................... 118
121 errors ....................................................................................................................................................... 119
126 errors ....................................................................................................................................................... 121
132 errors ....................................................................................................................................................... 122
133 errors ....................................................................................................................................................... 123
140 errors ....................................................................................................................................................... 123
146 errors ....................................................................................................................................................... 124
155 errors ....................................................................................................................................................... 125
171 errors ....................................................................................................................................................... 126
Steps before starting the 9yy service checks ..................................................................................................127
900 errors ....................................................................................................................................................... 129
912 errors ....................................................................................................................................................... 134
94y errors........................................................................................................................................................ 134
950–958 errors ...............................................................................................................................................135
959 errors ....................................................................................................................................................... 137
96y errors........................................................................................................................................................ 138
97y errors........................................................................................................................................................ 139
98y errors........................................................................................................................................................ 139
99y errors........................................................................................................................................................ 140
Base printer symptoms................................................................................................................................... 140
Dead machine service check...........................................................................................................................141
Controller board service check .......................................................................................................................142
Control panel service check ............................................................................................................................ 143
Toner starvation service check .......................................................................................................................144
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USB print service check...................................................................................................................................145
Front door not closed service check ............................................................................................................... 146
Network service check.................................................................................................................................... 147
Bin full service check....................................................................................................................................... 149
ADF/Scanner hardware errors...............................................................................................................150
8yy error messages .........................................................................................................................................150
Scanner disabled error service check .............................................................................................................151
ADF service check ...........................................................................................................................................152
Scanner configuration error service check .....................................................................................................153
Scan/fax/copy symptoms ............................................................................................................................... 153
Black or blank page copy service check ..........................................................................................................154
CCD service check ........................................................................................................................................... 155
Flatbed motor service check...........................................................................................................................155
Flatbed home position service check..............................................................................................................156
ADF rattling noise service check .....................................................................................................................156
Flatbed legal scan service check .....................................................................................................................157
ADF streak service check ................................................................................................................................157
ADF feed errors service check ........................................................................................................................ 158
ADF duplex service check................................................................................................................................159
Modem/fax card service check....................................................................................................................... 160
Blank spaces on incoming fax service check................................................................................................... 161
Stretched words on incoming fax service check ............................................................................................. 161
Fax reception service check ............................................................................................................................ 161
Fax transmission service check ....................................................................................................................... 163
Fax error log codes .........................................................................................................................................165
Escalating a fax issue to second‑level support................................................................................................ 169
Input/output option hardware errors...................................................................................................170
321–344 errors ...............................................................................................................................................170
381 errors ....................................................................................................................................................... 174
Service menus..........................................................................................175
Understanding the printer control panel..............................................................................................175
Using the printer control panel.......................................................................................................................175
Understanding the colors of the indicator and Sleep button lights................................................................ 175
Understanding the home screen ....................................................................................................................176
Using the touch-screen buttons ..................................................................................................................... 178
Updating the printer firmware..............................................................................................................179
Menus list..............................................................................................................................................179
Diagnostics menu..................................................................................................................................180
Entering the Diagnostics menu....................................................................................................................... 180
Registration..................................................................................................................................................... 180
Scanner calibration .........................................................................................................................................181
Print Tests ....................................................................................................................................................... 182
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Print Quality Pages.......................................................................................................................................... 182
HARDWARE TESTS .......................................................................................................................................... 182
DUPLEX TESTS ................................................................................................................................................. 185
INPUT TRAY TESTS ..........................................................................................................................................187
OUTPUT BIN TESTS .........................................................................................................................................188
FINISHER TESTS ...............................................................................................................................................189
BASE SENSOR TEST..........................................................................................................................................189
DEVICE TESTS ..................................................................................................................................................190
PRINTER SETUP ............................................................................................................................................... 191
EP SETUP ......................................................................................................................................................... 193
REPORTS ......................................................................................................................................................... 195
EVENT LOG......................................................................................................................................................195
Scanner tests...................................................................................................................................................196
Exit Diags......................................................................................................................................................... 200
Configuration menu..............................................................................................................................201
Entering the Configuration menu ................................................................................................................... 201
Reset ADF Maintenance Kit Counter ..............................................................................................................201
Maintenance Counter Value...........................................................................................................................201
Reset Maintenance Counter ........................................................................................................................... 201
Print Quality Pages.......................................................................................................................................... 202
Reports ........................................................................................................................................................... 202
Panel Menus ...................................................................................................................................................202
PPDS Emulation .............................................................................................................................................. 203
Download Emuls ............................................................................................................................................. 203
Safe Mode....................................................................................................................................................... 203
Factory Defaults..............................................................................................................................................203
Energy Conserve .............................................................................................................................................204
Fax low power support ...................................................................................................................................204
Min copy memory........................................................................................................................................... 204
Num pad job assist.......................................................................................................................................... 204
Format fax storage..........................................................................................................................................205
ADF edge erase ............................................................................................................................................... 205
Flatbed edge erase.......................................................................................................................................... 205
Scanner manual registration...........................................................................................................................205
Disable scanner............................................................................................................................................... 207
Paper Prompts ................................................................................................................................................ 207
Envelope Prompts........................................................................................................................................... 207
Action for Prompts.......................................................................................................................................... 208
Jobs on Disk ....................................................................................................................................................208
Disk Encryption ............................................................................................................................................... 209
Erase All Information on Disk.......................................................................................................................... 209
Wipe All Settings.............................................................................................................................................209
Font Density.................................................................................................................................................... 209
Font Sharpening..............................................................................................................................................209
Reduced Curl...................................................................................................................................................210
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Require Standby.............................................................................................................................................. 210
A5 Loading ...................................................................................................................................................... 210
UI Automation ................................................................................................................................................ 211
LES Applications ..............................................................................................................................................211
Key Repeat Initial Delay ..................................................................................................................................211
Key Repeat Rate.............................................................................................................................................. 212
Clear Supply Usage History .............................................................................................................................212
Clear Custom Status........................................................................................................................................212
USB Speed....................................................................................................................................................... 212
Automatically Display Error Screens ...............................................................................................................213
USB PnP ..........................................................................................................................................................213
Entering Invalid engine mode................................................................................................................213
Entering Recovery mode.......................................................................................................................213
Accessing the Network SE menu...........................................................................................................214
Service Engineer menu..........................................................................................................................214
Accessing the service engineer (SE) menu......................................................................................................214
Service engineer (SE) menu ............................................................................................................................ 214
Fax service engineer (SE) menu ...................................................................................................................... 215
Repair information...................................................................................217
Removal precautions.............................................................................................................................217
Data security notice ........................................................................................................................................ 217
Handling ESD‑sensitive parts ..........................................................................................................................218
Controller board/control panel replacement .................................................................................................218
Restoring the printer configuration after replacing the controller board ...................................................... 219
eSF solutions backup ......................................................................................................................................221
Ribbon cable connectors ................................................................................................................................222
Zero Insertion Force (ZIF) connectors ........................................................................................................ 222
Horizontal top contact connector .............................................................................................................. 223
Horizontal bottom contact connector........................................................................................................226
Vertical mount contact connector .............................................................................................................229
Horizontal sliding contact connector ......................................................................................................... 232
Low Insertion Force (LIF) connector...........................................................................................................235
Printhead assembly adjustments....................................................................................................................236
Removal procedures.............................................................................................................................239
Left side removals.................................................................................................................................239
Left cover removal .......................................................................................................................................... 239
Main drive gearbox removal...........................................................................................................................241
MPF solenoid removal .................................................................................................................................... 243
MPF gearbox removal.....................................................................................................................................245
Reverse solenoid removal...............................................................................................................................248
Cartridge gearbox removal .............................................................................................................................249
Duplex gear assembly removal ....................................................................................................................... 250
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Right side removals...............................................................................................................................252
Right cover removal........................................................................................................................................252
Memory access door removal ........................................................................................................................255
Tray present sensor removal .......................................................................................................................... 255
Cooling fan removal........................................................................................................................................256
Controller board removal ...............................................................................................................................257
Controller board shield removal..................................................................................................................... 259
Toner cartridge smart chip contact removal ..................................................................................................261
Modem removal ............................................................................................................................................. 263
Front side removals...............................................................................................................................264
Left front mount removal ...............................................................................................................................264
Right front mount removal ............................................................................................................................. 265
Transfer roll removal ...................................................................................................................................... 267
Cartridge plunger removal..............................................................................................................................268
Name plate cover removal ............................................................................................................................. 270
Front bin cover removal ................................................................................................................................. 272
Control panel assembly removal .................................................................................................................... 273
UICC removal ..................................................................................................................................................277
USB cable bracket removal .............................................................................................................................279
Speaker removal ............................................................................................................................................. 279
Cave light lens removal...................................................................................................................................280
Interface card removal.................................................................................................................................... 281
Control panel cover removal .......................................................................................................................... 282
Display removal .............................................................................................................................................. 283
Keypad assembly removal ..............................................................................................................................285
MPF tray removal ...........................................................................................................................................286
MPF pick roller cover removal ........................................................................................................................ 288
MPF pick roller removal..................................................................................................................................288
Bail removal .................................................................................................................................................... 289
Jam access cover removal............................................................................................................................... 290
Front access cover removal ............................................................................................................................ 291
Front door sensor removal ............................................................................................................................. 293
Front input guide removal .............................................................................................................................. 293
Separator pad removal ...................................................................................................................................295
Bottom side removals...........................................................................................................................298
Power supply removal ....................................................................................................................................298
Power supply shield removal.......................................................................................................................... 298
Duplex removal...............................................................................................................................................299
Duplex sensor and input sensor removal .......................................................................................................300
Index sensor removal...................................................................................................................................... 303
Media present sensor removal .......................................................................................................................303
Toner density sensor removal ........................................................................................................................305
Trailing edge sensor removal..........................................................................................................................306
Media present sensor flag removal ................................................................................................................ 307
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ACM assembly removal ..................................................................................................................................311
Pick/lift motor gearbox removal.....................................................................................................................313
Tray guide removal ......................................................................................................................................... 314
Rear side removals................................................................................................................................316
Dust cover removal......................................................................................................................................... 316
Rear exit door removal ................................................................................................................................... 317
Rear cover removal.........................................................................................................................................318
Redrive assembly removal ..............................................................................................................................318
Fuser removal ................................................................................................................................................. 320
Stapler cable removal ..................................................................................................................................... 321
Diverter spring removal ..................................................................................................................................323
Diverter cover removal ................................................................................................................................... 323
Top side removals.................................................................................................................................324
Top cover removal .......................................................................................................................................... 324
Bin full sensor/lens removal ...........................................................................................................................325
Bin full sensor cable removal..........................................................................................................................327
Laser scanning unit (LSU) removal..................................................................................................................328
ADF/scanner removals..........................................................................................................................330
ADF separator roll removal ............................................................................................................................ 330
Flatbed cushion removal ................................................................................................................................ 331
Scanner front cover removal .......................................................................................................................... 332
ADF input tray removal................................................................................................................................... 333
ADF unit removal ............................................................................................................................................333
Scanner assembly removal ............................................................................................................................. 336
ADF top cover assembly removal ................................................................................................................... 338
ADF cable removal .......................................................................................................................................... 339
USB cable removal .......................................................................................................................................... 340
USB wireless cable removal ............................................................................................................................341
ADF hinge removal..........................................................................................................................................342
Flatbed assembly removal ..............................................................................................................................343
Control panel ribbon cable removal ...............................................................................................................343
Speaker cable removal.................................................................................................................................... 343
Restraint pad removal .................................................................................................................................... 345
550-sheet option tray removals............................................................................................................346
Pick roller removal ..........................................................................................................................................346
Separator roll assembly removal .................................................................................................................... 347
ACM assembly removal ..................................................................................................................................349
Staple finisher option removals............................................................................................................352
Staple finisher option removal ....................................................................................................................... 352
Stapler cartridge access door removal ........................................................................................................... 353
Staple roll holder removal .............................................................................................................................. 354
Stapler right cover removal ............................................................................................................................355
Stapler left cover removal .............................................................................................................................. 356
Stapler rear door removal............................................................................................................................... 357
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Sensor (stapler access door) removal............................................................................................................. 358
Stapler carriage assembly removal .................................................................................................................358
Stapler door close limit switch removal..........................................................................................................360
Stapler paddle motor removal........................................................................................................................364
Stapler rear cover removal ............................................................................................................................. 364
Sensor (stapler rear cover) removal ...............................................................................................................365
Trapped staple access door removal .............................................................................................................. 367
Stapler service cover removal.........................................................................................................................368
Stapler controller card removal ...................................................................................................................... 368
Stapler left tamper motor removal.................................................................................................................368
Stapler right tamper motor removal ..............................................................................................................369
Stapler rear cover close limit switch removal................................................................................................. 370
Stapler cooling fan removal ............................................................................................................................ 372
Stapler power supply unit removal................................................................................................................. 372
Stapler interface cable removal......................................................................................................................374
Stapler top cover removal ..............................................................................................................................376
Sensor (stapler bin full receive) removal ........................................................................................................379
Sensor (stapler bin full send) removal ............................................................................................................ 381
Sensor (stapler pass through) removal...........................................................................................................384
Tamper main assembly removal.....................................................................................................................386
Tamper sub-assembly removal.......................................................................................................................387
Tamper drive belt removal ............................................................................................................................. 389
Diverter gearbox removal...............................................................................................................................390
Stapler accumulator assembly removal.......................................................................................................... 393
Sensor (stapler right tamper HP) removal ...................................................................................................... 393
Sensor (stapler left tamper HP) removal ........................................................................................................ 394
Sensor (stapler paddle HP) removal ...............................................................................................................395
Component locations...............................................................................397
Exterior locations..................................................................................................................................397
Front view ....................................................................................................................................................... 397
Rear view ........................................................................................................................................................ 398
Connectors............................................................................................................................................399
Controller board ............................................................................................................................................. 399
Power supply .................................................................................................................................................. 407
Maintenance............................................................................................409
Inspection guide....................................................................................................................................409
Scheduled maintenance........................................................................................................................410
Maintenance kits ............................................................................................................................................ 410
Resetting the maintenance counter ...............................................................................................................411
Lubrication specification.......................................................................................................................411
Cleaning the printer..............................................................................................................................411
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Cleaning the printer ........................................................................................................................................411
Cleaning the scanner glass..............................................................................................................................412
Parts catalog............................................................................................414
Legend...................................................................................................................................................414
Assembly 1: Covers................................................................................................................................415
Assembly 2: Imaging..............................................................................................................................417
Assembly 3: Control panel.....................................................................................................................419
Assembly 4: Electronics 1......................................................................................................................421
Assembly 5: Electronics 2......................................................................................................................423
Assembly 6: Frame................................................................................................................................425
Assembly 7: Option trays......................................................................................................................427
Assembly 8: Staple finisher option........................................................................................................429
Assembly 9: Staple finisher (right).........................................................................................................431
Assembly 10: Staple finisher (top).........................................................................................................433
Assembly 11: Staple finisher (rear).......................................................................................................435
Assembly 12: Staple finisher exit assembly...........................................................................................437
Assembly 13: Staple finisher tamper assembly.....................................................................................439
Assembly 14: Staple finisher accumulator assembly.............................................................................441
Assembly 15: Maintenance kits.............................................................................................................443
Assembly 16: Power cords....................................................................................................................445
Assembly 17: Miscellaneous.................................................................................................................447
Appendix A: Printer specifications............................................................449
Electrical specifications.........................................................................................................................449
Operating clearances.............................................................................................................................449
Acoustics...............................................................................................................................................450
Operating environment.........................................................................................................................450
Scanner specifications...........................................................................................................................450
Fax specifications..................................................................................................................................451
Appendix B: Options and features............................................................453
Available internal options.....................................................................................................................453
Media handling options.........................................................................................................................453
Appendix C: Theory of operation..............................................................455
POR sequence.......................................................................................................................................455
Printer control.......................................................................................................................................455
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Paper path information.........................................................................................................................455
Input tray ........................................................................................................................................................ 455
Multipurpose feeder (MPF) ............................................................................................................................ 456
Simplex printing .............................................................................................................................................. 456
Duplex printing ...............................................................................................................................................457
Media handling components.................................................................................................................458
Main drive gearbox......................................................................................................................................... 458
Autocompensator mechanism (ACM) ............................................................................................................ 458
Key components....................................................................................................................................459
Sensors............................................................................................................................................................ 459
Other key components ................................................................................................................................... 460
Electrophotographic process (EP process)............................................................................................462
ADF theory.............................................................................................................................................465
ADF theory of operation ................................................................................................................................. 465
Appendix D: Acronyms.............................................................................469
Acronyms...............................................................................................................................................469
Index........................................................................................................471
Part number index...................................................................................481
Part name index.......................................................................................487
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Notices and safety information
Laser notices
Laser notice
The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, Chapter I, Subchapter J for Class I
(1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 60825-1.
Class I laser products are not considered to be hazardous. The printer contains internally a Class IIIb (3b) laser that is
nominally a 7 milliwatt gallium arsenide laser operating in the wavelength of 655-675 nanometers. The laser system
and printer are designed so there is never any human access to laser radiation above a Class I level during normal
operation, user maintenance, or prescribed service condition.
Laser-Hinweis
Der Drucker wurde in den USA zertifiziert und entspricht den DHHS-Vorschriften 21 CFR, Kapitel I, Unterkapitel J für
Laserprodukte der Klasse I (1); andernorts ist er als Laserprodukt der Klasse I zertifiziert, das den IEC 60825-1-
Anforderungen entspricht.
Laserprodukte der Klasse I werden nicht als gefährlich eingestuft. Der Drucker enthält im Inneren einen Laser der
Klasse IIIb (3b), und zwar einen 7-Milliwatt-Gallium-Arsenid-Laser, der im Wellenlängenbereich von 655 bis 675
Nanometern arbeitet. Das Lasersystem und der Drucker sind so konstruiert, dass unter normalen Betriebsbedingungen,
bei der Wartung durch den Benutzer oder bei den vorgeschriebenen Wartungsbedingungen Menschen keiner
Laserstrahlung ausgesetzt sind, die die Werte für Klasse I überschreitet.
Avis relatif à l'utilisation du laser
L'imprimante est certifiée conforme aux exigences de la réglementation des Etats-Unis relative aux produits laser (DHHS
21 CFR, Chapter I, Subchapter J for Class I (1)). Pour les autres pays, elle est certifiée conforme aux exigences des normes
IEC 60825-1 relatives aux produits laser de classe I.
Les produits laser de Classe I ne sont pas considérés comme dangereux. L'imprimante contient un laser de classe IIIb
(3b), laser arséniure de gallium 7 milliwatts opérant sur une longueur d'onde de l'ordre de 655 à 675 nanomètres. Le
système laser ainsi que l'imprimante ont été conçus de manière à ce que personne ne soit exposé à des rayonnements
laser dépassant le niveau de classe I dans le cadre d'un fonctionnement normal, de l'entretien par l'utilisateur ou de la
maintenance.
Avvertenze sui prodotti laser
La stampante è certificata negli Stati Uniti come stampante conforme ai requisiti DHHS 21 CFR, Capitolo I, Sottocapitolo
J per i prodotti laser di Classe I (1), mentre in altri paesi è certificata come prodotto laser di Classe I conforme ai requisiti
IEC 60825-1.
I prodotti laser di Classe I non sono considerati pericolosi. La stampante contiene un laser di Classe IIIb (3b), che è
nominalmente un laser ad arseniuro di gallio a 7 milliwatt funzionante a una lunghezza d'onda di 655-675 nanometri.
Il sistema laser e la stampante sono stati progettati in modo da impedire l'esposizione a radiazioni laser superiori al
livello previsto dalla Classe I durante le normali operazioni di stampa, manutenzione o assistenza.
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Aviso de láser
Esta impresora se ha certificado en EE. UU. de conformidad con los requisitos de DHHS 21 CFR, capítulo I, subcapítulo
J, para los productos láser de Clase I (1), y en otros países está certificada como un producto láser de Clase I de acuerdo
con los requisitos de IEC 60825-1.
Los productos láser de Clase I no se consideran peligrosos. La impresora contiene un láser interno de Clase IIIb (3b) que
nominalmente es un láser de arseniuro de galio de 7 milivatios que funciona en una longitud de onda de 655-675
nanómetros. El sistema láser y la impresora se han diseñado para que ningún individuo acceda nunca a las radiaciones
láser por encima del nivel de Clase I durante su uso normal, ni en tareas de mantenimiento o intervenciones de servicio
técnico prescritas.
Aviso sobre laser
A impressora foi certificada nos EUA por estar em conformidade com os requisitos do DHHS 21 CFR, capítulo I,
subcapítulo J, para produtos a laser de Classe I (1) e, nos demais países, foi certificada como produto a laser de Classe
I em conformidade com os requisitos da IEC 60825-1.
Os produtos a laser de Classe I não são considerados perigosos. A impressora contém, internamente, um laser de Classe
IIIb (3b) que é um laser de arsenieto de gálio de 7 miliwatts operando no comprimento de onda de 655-675 nanômetros.
O sistema do laser e a impressora foram projetados para que jamais haja acesso humano à radiação do laser acima do
nível da Classe I durante a operação normal ou a manutenção pelo usuário ou sob as condições de manutenção
prescritas.
Laserinformatie
Deze printer is in de Verenigde Staten gecertificeerd als een product dat voldoet aan de vereisten van DHHS 21 CFR,
hoofdstuk 1, paragraaf J voor laserproducten van klasse I (1). Elders is de printer gecertificeerd als een laserproduct
van klasse I dat voldoet aan de vereisten van IEC 60825-1.
Laserproducten van klasse I worden geacht geen gevaar op te leveren. De printer bevat intern een laser van klasse IIIb
(3b), een galliumarsenide laser met een nominaal vermogen van 7 milliwatt en een golflengtebereik van 655-675
nanometer. Het lasersysteem en de printer zijn zodanig ontworpen dat gebruikers nooit blootstaan aan laserstraling
die hoger is dan het toegestane niveau voor klasse I-apparaten, tijdens normaal gebruik, onderhoudswerkzaamheden
door de gebruiker of voorgeschreven servicewerkzaamheden.
Lasererklæring
Denne printer er certificeret i USA i henhold til kravene i DHHS 21 CFR, afsnit I, underafsnit J, for Klasse I-laserprodukter
(1) og certificeret andetsteds som et Klasse I-laserprodukt i henhold til kravene i IEC 60825-1.
Klasse I-laserprodukter anses ikke for at være farlige. Printeren indeholder internt en klasse IIIb (3b)-laser, der nominelt
er en 7 milliwatt galliumarsenid-laser, som fungerer i bølgelængdeområdet 655-675 nanometer. Lasersystemet og
printeren er udviklet på en sådan måde, at der ikke er en direkte laserstråling, der overskrider Klasse I-niveauet under
normal brug, brugers vedligeholdelse eller de foreskrevne servicebetingelser.
Laserilmoitus
Tämä tulostin on sertifioitu Yhdysvalloissa DHHS 21 CFR, Chapter I, Subchapter J -standardin mukaiseksi luokan I (1) -
lasertuotteeksi ja muualla IEC 60825-1 -standardin mukaiseksi luokan I lasertuotteeksi.
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Luokan I lasertuotteita ei pidetä haitallisina. Tulostimen sisällä on luokan IIIb (3b) laser, joka on nimellisteholtaan 7
mW:n galliumarsenidilaser ja toimii 655–675 nanometrin aallonpituuksilla. Laserjärjestelmä ja tulostin ovat
rakenteeltaan sellaisia, että käyttäjä ei joudu alttiiksi luokkaa 1 suuremmalle säteilylle normaalin käytön, ylläpidon tai
huollon aikana.
Lasermeddelande
Skrivaren är certifierad i USA enligt kraven i DHHS 21 CFR, avsnitt I, underavsnitt J för laserprodukter av klass I (1) och
i andra länder är den certifierad som en laserprodukt av klass I som uppfyller kraven i IEC 60825-1.
Laserprodukter av klass I anses inte vara skadliga. Skrivaren innehåller en klass IIIb (3b)-laser, vilket är en 7 mW
galliumarseniklaser som arbetar inom en våglängd på 655–675 nm. Lasersystemet och skrivaren är utformade så att
människor aldrig utsätts för laserstrålning över klass I-nivå under normala förhållanden vid användning, underhåll eller
service.
Lasermerknad
Skriveren er sertifisert i USA for samsvar med kravene i DHHS 21 CFR, kapittel I, underkapittel J for laserprodukter av
klasse I (1), og er andre steder sertifisert som et laserprodukt av klasse I som samsvarer med kravene i IEC 60825-1.
Laserprodukter av klasse I anses ikke som helseskadelige. Skriveren inneholder en intern laser av klasse IIIb (3b) som
nominelt er en 7 milliwatt galliumarsenid-laser, og som opererer i bølgelengder på 655-675 nanometer. Lasersystemet
og skriveren er utformet slik at mennesker ikke utsettes for laserstråling utover nivået i klasse I under normal drift,
vedlikehold eller foreskrevet service.
Avís sobre el làser
Als EUA, la impressora està certificada de conformitat amb els requisits del capítol I, apartat J del CFR 21 del Departament
de Salut i Serveis Humans per a productes làser de classe I (1) i a la resta de països està certificada com a producte làser
de classe I d'acord amb els requisits de la norma IEC 60825-1.
Els productes làser de classe I no es consideren perillosos. A l'interior de la impressora hi ha un làser de classe IIIb (3b)
que nominalment es un arsenur de galió de 7 mil·liwatts que funciona a una longitud d'ona de 655-675 nanòmetres.
El sistema làser y la impressora s'han dissenyat amb l'objectiu d'impedir l'accés humà de la radiació làser superior al
nivell de classe I durant un funcionament normal, el manteniment per part de l'usuari o les condicions de servei
prescrites.
レーザーに関する通知
本機は、米国においてクラス I（1）レーザー製品に対する DHHS 21 CFR、Chapter I、Subchapter J の要件に準
拠し、その他の国では IEC 60825-1 の要件に準拠するクラス I レーザー製品として認可されています。
クラス I レーザー製品は、危険性がないとみなされています。 本機には、クラス IIIb（3b）レーザーが内蔵
されています。これは、655 ～675 ナノメートルの波長で動作する定格 7 ミリワットのガリウムヒ素レーザ
ーです。 レーザーシステムとプリンタは、通常の操作、ユーザーによるメンテナンス、または所定のサー
ビス条件の下で、ユーザーがクラス I レベルを超えるレーザー放射に絶対にさらされないように設計されて
います。
레이저 관련 공지
이프린터는 미국에서 DHHS 21 CFR, Chapter I, Subchapter J 의요구 사항을 준수하는 클래스 I(1) 레이저 제품으
로승인되었으며 이외 지역에서 IEC 60825-1 의요구 사항을 준수하는 클래스 I 레이저 제품으로 승인되었습니다.
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Class I 레이저 제품은 위험한 제품으로 간주되지 않습니다. 프린터에는 655-675 나노미터의 파장 영역에서 작동
하는 공칭 7 밀리와트 갈륨 비소 레이저인 클래스 IIIb(3b) 레이저가 내부에 포함되어 있습니다. 레이저 시스템
과프린터는 정상적인 작동, 사용자 유지 관리 또는 사전 설명된 서비스 조건에는 사람에게 클래스 I 수준 이상
의레이저 방사가 노출되지 않도록 설계되었습니다.
激光注意事项
本打印机在美国认证合乎 DHHS 21 CFR Chapter I，Subchapter J 对分类I（1）激光产品的标准，而在其他地区则
被认证是合乎 IEC 60825-1 的分类I 激光产品。
一般认为分类I 激光产品不具有危险性。本打印机内部含有分类IIIb（3b）的激光，在操作过程中会产生额定
7 毫瓦的砷化镓激光，其波长范围在655-675nm 之间。本激光系统及打印机的设计，在一般操作、使用者维护
或规定内的维修情况下，不会使人体接触分类I 以上等级的辐射。
雷射聲明
本印表機係經過美國核可，符合 DHHS 21 CFR，Chapter I，Subchapter J 規定的 I (1) 級雷射產品激光注意事项；
在美國以外的地區，為符合 IEC 60825-1 規定的 I 級雷射產品。
根據 I 級雷射產品的規定，這類產品不會對人體造成傷害。本機所採用之 IIIb (3b) 級雷射只會產生7 百萬分之
一瓦特 (milliwatt)、波長 655 至675 億分之一米 (nanometer) 的鎵砷放射線 (gallium arsenide laser)。使用者只要
以正確的方法操作及維護保養，並依照先前所述之維修方式進行修護，此印表機與其雷射系統絕不會產生I 級
以上的放射線，而對人體造成傷害。
Safety information
Safety information
•The safety of this product is based on testing and approvals of the original design and specific components. The
manufacturer is not responsible for safety in the event of use of unauthorized replacement parts.
•The maintenance information for this product has been prepared for use by a professional service person and is
not intended to be used by others.
•There may be an increased risk of electric shock and personal injury during disassembly and servicing of this product.
Professional service personnel should understand this and take necessary precautions.
CAUTION—POTENTIAL INJURY
The lithium battery in this product is not intended to be replaced. There is a danger of explosion if a lithium
battery is incorrectly replaced. Do not recharge, disassemble, or incinerate a lithium battery. Discard used
lithium batteries according to the manufacturer's instructions and local regulations.
Consignes de sécurité
•La sécurité de ce produit repose sur des tests et des agréations portant sur sa conception d'origine et sur des
composants particuliers. Le fabricant n'assume aucune responsabilité concernant la sécurité en cas d'utilisation de
pièces de rechange non agréées.
•Les consignes d'entretien et de réparation de ce produit s'adressent uniquement à un personnel de maintenance
qualifié.
•Le démontage et l'entretien de ce produit pouvant présenter certains risques électriques, le personnel d'entretien
qualifié devra prendre toutes les précautions nécessaires.
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AVERTISSEMENT—RISQUE DE BLESSURE
La batterie lithium de ce produit n'est pas destinée à être remplacée. Il existe un risque d'explosion si une
batterie lithium est placée de façon incorrecte. Ne rechargez pas, ne démontez pas et n’incinérez pas une
batterie lithium. Mettez les batteries lithium usagées au rebut selon les instructions du fabricant et les
réglementations locales.
Norme di sicurezza
•La sicurezza del prodotto si basa sui test e sull'approvazione del progetto originale e dei componenti specifici. Il
produttore non è responsabile per la sicurezza in caso di sostituzione non autorizzata delle parti.
•Le informazioni riguardanti la manutenzione di questo prodotto sono indirizzate soltanto al personale di assistenza
autorizzato.
•Durante lo smontaggio e la manutenzione di questo prodotto, il rischio di subire scosse elettriche e danni alla
persona è più elevato. Il personale di assistenza autorizzato deve, quindi, adottare le precauzioni necessarie.
ATTENZIONE — PERICOLO DI LESIONI
La batteria al litio presente del prodotto non deve essere sostituita. In caso di sostituzione errata della
batteria al litio, potrebbe verificarsi un'esplosione. Non ricaricare, smontare o bruciare batterie al litio.
Smaltire le batterie al litio usate seguendo le istruzioni del produttore e le norme locali.
Sicherheitshinweise
•Die Sicherheit dieses Produkts basiert auf Tests und Zulassungen des ursprünglichen Modells und bestimmter
Bauteile. Bei Verwendung nicht genehmigter Ersatzteile wird vom Hersteller keine Verantwortung oder Haftung
für die Sicherheit übernommen.
•Die Wartungsinformationen für dieses Produkt sind ausschließlich für die Verwendung durch einen
Wartungsfachmann bestimmt.
•Während des Auseinandernehmens und der Wartung des Geräts besteht ein zusätzliches Risiko eines elektrischen
Schlags und körperlicher Verletzung. Das zuständige Fachpersonal sollte entsprechende Vorsichtsmaßnahmen
treffen.
VORSICHT - VERLETZUNGSGEFAHR
Die Lithiumbatterie in diesem Produkt darf nicht ausgetauscht werden. Wird eine Lithiumbatterie nicht
ordnungsgemäß ausgetauscht, besteht Explosionsgefahr. Lithiumbatterien dürfen auf keinen Fall wieder
aufgeladen, auseinander genommen oder verbrannt werden. Befolgen Sie zum Entsorgen verbrauchter
Lithiumbatterien die Anweisungen des Herstellers und die örtlichen Bestimmungen.
Pautas de Seguridad
•La seguridad de este producto se basa en pruebas y aprobaciones del diseño original y componentes específicos.
El fabricante no es responsable de la seguridad en caso de uso de piezas de repuesto no autorizadas.
•La información sobre el mantenimiento de este producto está dirigida exclusivamente al personal cualificado de
mantenimiento.
•Existe mayor riesgo de descarga eléctrica y de daños personales durante el desmontaje y la reparación de la máquina.
El personal cualificado debe ser consciente de este peligro y tomar las precauciones necesarias.
PRECAUCIÓN: POSIBLES DAÑOS PERSONALES
La batería de litio de este producto no debe reemplazarse. Existe riesgo de explosión si se sustituye
incorrectamente una batería de litio. No recargue, desmonte ni incinere una batería de litio. Deseche las
baterías de litio según las instrucciones del fabricante y las normativas locales.
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Informações de Segurança
•A segurança deste produto baseia-se em testes e aprovações do modelo original e de componentes específicos. O
fabricante não é responsável pela segunrança, no caso de uso de peças de substituição não autorizadas.
•As informações de segurança relativas a este produto destinam-se a profissionais destes serviços e não devem ser
utilizadas por outras pessoas.
•Risco de choques eléctricos e ferimentos graves durante a desmontagem e manutenção deste produto. Os
profissionais destes serviços devem estar avisados deste facto e tomar os cuidados necessários.
ATENÇÃO — RISCO DE FERIMENTO
A bateria de lítio neste produto não deve ser substituída. Existe o risco de explosão se uma bateria de lítio
for substituída incorretamente. Não recarregue, desmonte ou incinere uma bateria de lítio. Descarte as
baterias de lítio usadas de acordo com as instruções do fabricante e regulamentos locais.
Informació de Seguretat
•La seguretat d'aquest producte es basa en l'avaluació i aprovació del disseny original i els components específics.
El fabricant no es fa responsable de les qüestions de seguretat si s'utilitzen peces de recanvi no autoritzades.
•La informació pel manteniment d’aquest producte està orientada exclusivament a professionals i no està destinada
a ningú que no ho sigui.
•El risc de xoc elèctric i de danys personals pot augmentar durant el procés de desmuntatge i de servei d’aquest
producte. El personal professional ha d’estar-ne assabentat i prendre les mesures convenients.
ATENCIÓ
La bateria de liti d'aquest producte no ha estat dissenyada perquè es substitueixi. Hi ha perill d’explosió si
no es substitueix correctament la bateria de liti. No recarregueu, desmunteu o incinereu una bateria de
liti. Desfeu-vos de les bateries de liti usades d’acord amb les instruccions del fabricant i les regulacions
locals.
안전 사항
•본제품은 원래 설계및특정 구성에 대한 테스트 결과로 안정 성이 입증된 것입니다. 따라서 무허가 교체부품
을사용하는 경우에는 제조업체에서 안전에 대한 책임을 지지 않습니다.
•본제품에 관한 유지 보수 설명 서는 전문 서비스 기술자 용으로 작성된 것이므로, 비전문가는 사용할 수없
습니다.
•본제품을 해체하거나 정비할 경우, 전기전 인충경을받거나 상처를 입을 위험이 커집니다. 전문 서비스
기술자는 이사실을 숙지하고, 필요한 예방조치를 취하도록 하십시오.
주의—부상 위험
이제품에 들어 있는 리튬 배터리는 교체할 수없습니다. 리튬 배터리를 잘못 교체하면 폭발할 위험
이있습니다. 리튬 배터리를 재충전하거나, 분해하거나, 태우지 마십시오. 제조업체의 지침과 지역
규정에 따라 다쓴리튬 배터리를 폐기하십시오.
安全信息
•本产品的安全性以原来设计和特定产品的测试结果和认证为基础。万一使用来经许可的替换部件，制造商
不对安全性负责。
•本产品的维护信息仅供专业服务人员使用，并不打算证其他人使用。
•本产品在拆卸、维修时，遭受电击或人员受伤的危险性会增高，专业服务人员对这点必须有所了触，并采
取必要的预防措施。
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