LFA TDP 5 User manual

TDP 5®and TDP 6s®Perspex Case Assembly Instructions

2
Table of Contents
Components and Tools 3
Assembly Instructions 10
Bottom Frame Assembly 10
Side Perspex Assembly 11
Top Frame Assembly 13
Top Frame-Bottom Frame Assembly 14
Electrical Box Assembly 16
Front Door Assembly 17
Front Door-Sensor Assembly 18
Hopper Assembly 18
Assemble Perspex Case with TDP 5®/TDP 6s® 19
Stabilizing Bracket Assembly 21
Perspex Case Exploded View 22
Perspex A Exploded View 23
Bottom Frame Exploded View 24
Top Frame Exploded View 25
Side and Front View of Perspex Case 26

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Reference Name Quantity Picture
Pieces
A#4 plain washer 9
BM5 plain washer 29
CM3 metric bolt - 6 mm 4
DM4 flathead bolt - 10 mm 8
EM4 metric bolt - 12 mm 5
FM4 metric bolt - 20 mm 4
GM4 hex nut 6
HM5 metric bolt - 10 mm 23
IM5 metric bolt - 15 mm 28
JM6 metric bolt - 12 mm 2
Components and Tools

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Components and Tools
Reference Name Quantity Picture
Tools
2 mm Allen key Not included
2.5 mm Allen key Not included
3 mm Allen key Not included
4 mm Allen key Not included
5 mm Allen key Not included
Crosshead screwdriver Not included

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Reference Name Quantity Picture
Parts
S frame Aluminum Frame Small
(415 mm length) 4
L frame Aluminum Frame Large
(850 mm length) 4
M frame Aluminum Frame Medium
(620 mm length) 8
Aluminum Frame Corner Bracket 8
Stabilizing Bracket 4
Electrical Box 1
Front Door Latch Frame 1
Components and Tools

6
Reference Name Quantity Picture
Parts
Front Door Latch 1
Front Door Handle 1
Front Door Magnetic Switch and
Magnet 1
Support Bar 2
Front Door Hinge Frame 1
Front Door Hinge 2
Hopper 1
Components and Tools

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Reference Name Quantity Picture
Parts
Perspex A Perspex A
(front door) 1
Perspex B Perspex B
(first righthand panel) 1
Perspex C Perspex C
(second righthand panel) 1
Perspex D
Perspex D
(third lefthand and righthand
panels)
2
Components and Tools

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Reference Name Quantity Picture
Parts
Perspex E Perspex E
(back panel) 1
Perspex F
Perspex F (Perspex Electrical
Shield attached in photo)
(second lefthand panel)
1
Perspex G Perspex G
(first lefthand panel) 1
Perspex H Perspex H
(top panel with hopper) 1
Components and Tools

9
Reference Name Quantity Picture
Parts
Aluminum Frame Joiner 8
Pre-Assembly Insertion Short
Nut 27
Perspex Electrical Shield
(secured on Perspex F) 1
Components and Tools

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Assembly Instructions
Bottom Frame Assembly
Step 1. Connect one S frame to one L frame
with an aluminum frame corner bracket and
(2) x I bolts to make one half of the bottom
frame.
Step 2. Connect another S frame to another L
frame with an aluminum frame corner bracket
and (2) x I bolts to make the other half of the
bottom frame.
Tool Required:
4 mm Allen key
Step 3. Slide two pre-assembly insertion short
nuts into the outer groove of each L frame (four
nuts total).
Step 4. Slide two pre-assembly insertion
short nuts into the top groove of one of the S
frames.
Note: The magnetic switch for the front door
will be attached to this S frame.
Step 5. Attach two aluminum frame corner
brackets to the other ends of the S frames
with (2) x I bolts to secure the pre-assembly
insertion short nuts inside the aluminum
frames.
Step 6. Connect one half of the bottom frame to
the other half with (2) x I bolts.
Note: Please refer to the drawing on page 24
for a larger exploded view of the bottom frame.
Tool Required:
4 mm Allen key
Ensure that the rivet is
facing upwards.

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Side Perspex Assembly
Step 7. Attach 4 M frames on each corner
of the bottom frame by securing them to the
aluminum frame corner brackets with (4) x I
bolts.
Tool Required:
4 mm Allen key
Step 8. Place (1) x B washer over (1) x H bolt
and insert them into the bottom of an aluminum
frame joiner.
Step 9. Loosely attach a pre-assembly
insertion short nut onto the bottom H bolt
inside one of the longer sides of the bottom
frame.
Step 10. Repeat steps 8-9 until there are two
aluminum frame joiners on both longer sides
of the bottom frame (four in total).
Step 11. Insert Perspex B into the bottom
frame.
Step 12. Slide a M frame onto the side of
Perspex B and connect it to the bottom frame
by dropping an upper pre-assembly insertion
short nut into the M frame’s groove and
securing it with another B washer and H bolt
onto an aluminum frame joiner.
Perspex B

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Side Perspex Assembly
Step 13. Insert Perspex C into the bottom
frame and into the M frame on Perspex B.
Step 14. Slide another M frame onto the side of
Perspex C and connect it to the bottom frame
by dropping an upper pre-assembly insertion
short nut into the M frame’s groove and
securing it with another B washer and H bolt
onto an aluminum frame joiner.
Step 15. Insert Perspex D into the bottom
frame and into the second M frame on Perspex
C.
Step 16. Insert Perspex G into the other front
side of the bottom frame, opposite of Perspex
B.
Step 17. Slide a M frame onto the side of
Perspex G and connect it to the bottom frame
by dropping an upper pre-assembly insertion
short nut into the M frame’s groove and
securing it with another B washer and H bolt
onto an aluminum frame joiner.
Step 18. Insert and secure Perspex F, the
last M frame, and the other Perspex D into
the bottom frame with another pre-assembly
insertion short nut, B washer, and H bolt onto
the aluminum frame joiner.
Step 19. Fully tighten all H bolts in the all of the
aluminum frame joiners on both sides.
Note: If the Perspex case is to enclose a TDP
5®, attach the Perspex Electrical Shield to
Perspex F with (3) x A washers and (3) x E
bolts.
Tool Required:
3 mm Allen key
Perspex
C
Perspex D
Perspex D Perspex
F
Perspex G

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Top Frame Assembly
Step 20. Connect one S frame to one L frame
with an aluminum frame corner bracket and
(2) x I bolts.
Step 21. Connect the other S frame to the
other L frame with an aluminum frame corner
bracket and (2) x I bolts.
Note: Please refer to the drawing on page 25
for a larger exploded view of the top frame.
Tool Required:
4 mm Allen key
Step 22. Slide two pre-assembly insertion
short nuts into the outer groove of each L
frame (four nuts total).
Step 23. Attach two aluminum frame corner
brackets to the other ends of the L frames
with (2) x I bolts to secure the pre-assembly
insertion short nuts inside the L frames.
Step 24. Insert Perspex H into both halves of
the top frame.
Tool Required:
4 mm Allen key
Step 25. Connect one half of the top frame to
the other half with (2) x I bolts.
Note: Image shows configuration for all four
aluminum frame corner brackets.
Tool Required:
4 mm Allen key

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Top Frame-Bottom Frame Assembly
Step 26. Insert one pre-assembly insertion
short nut into each M frame with a bottom
aluminum frame joiner on both sides (four nuts
total).
Step 27. Place (1) x B washer over (1) x H bolt
and insert them into the top of an aluminum
frame joiner.
Step 28. Loosely tighten the upper H bolt into
one of the pre-assembly insertion short nuts
inside the groove of the top frame’s longer side.
Step 29. Loosely attach the lower H Bolt on
the aluminum frame joiner to a pre-assembly
insertion short nut that was inserted into the M
frames in step 26.
Step 30. Repeat steps 27-29 until there are 2
aluminum frame joiners on both longer sides
of the top frame (four in total). Ensure to fully
tighten all H bolts in the aluminum frame
joiners.

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Top Frame-Bottom Frame Assembly
Step 31. Insert the remaining Perspex E into
the bottom frame.
Note: Perspex E is the back of the Perspex
case. Insert it into the bottom frame’s S frame
WITHOUT the two pre-assembly insertion
short nuts that are for the front door magnetic
switch. The Perspex D panels should be on
either side of Perspex E.
Step 32. Place the top frame onto the bottom
frame and Perspex panels and secure it to the
four outermost M frames’ aluminum frame
corner brackets with (4) x I bolts.
Note: The hopper hole in Perspex H should be
at the opposite end of Perspex E, towards the
front.
Please refer to the drawing on page 25 for a
larger exploded view of the top frame.
Tool Required:
4 mm Allen key
Step 33. Insert the covers over each of the
aluminum frame corner brackets on the top
frame.
Perspex E

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Electrical Box Assembly
Step 34. Detach the electrical box’s cover by
loosening its four screws.
Tool Required:
Crosshead screwdriver
Step 35. Drop (4) x F bolts into each corner
hole of the electrical box, threaded sides down.
Step 36. Insert a 3 mm Allen key into a corner
hole until it engages with the F bolt. Attach the
electrical box to Perspex G by screwing in
each F bolt from the inside of the electrical
box. Reattach the electrical box’s cover.
Step 37. Insert (4) x A washers and (4) x
G nuts onto the F bolts from the inside of
Perspex G.
Tool Required:
3 mm Allen key
Crosshead screwdriver
Step 38. Attach the front door magnetic
switch into the two pre-assembly insertion
nuts in the front of the bottom frame with (2) x
H bolts.
Note: The photo shows the front Perspex door
attached to the case. The front door magnetic
switch should be in the left corner of the bottom
frame.

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Front Door Assembly
Step 39. Attach the front door handle to
Perspex A with (2) x J bolts.
Tool Required:
5 mm Allen key
Step 40. Attach the front door latch to Perspex
Awith (2) x C bolts.
Step 41. Insert (2) x H bolts and (2) x B
washers into the front door latch frame and
attach 2 pre-assembly insertion short nuts to
the H bolts and set aside.
Note: Please refer to the drawing on page 23
for a larger exploded view of Perspex A.
Tool Required:
2 mm Allen key
Step 42. Attach the left half of a front door
hinge to the upper righthand side of Perspex A
and a hinge support bar with (2) x D bolts.
Step 43. Attach the left half of the other front
door hinge to the lower righthand side of
Perspex A and a hinge support bar with (2) x
D bolts.
Tool Required:
2.5 mm Allen key
Step 44. Attach (3) x H bolts and (3) x B
washers to the front door hinge frame.
Step 45. Attach 3 pre-assembly insertion
short nuts to the H bolts
Step 46. Slide the front door hinge frame
down into the front righthand M frame.
Front Door Latch
Front Door Latch Frame
Perspex
A
H Bolts and B Washers
C Bolts

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Front Door-Sensor Assembly
Step 47. Secure the magnet on the inside of
Perspex A with (2) x C bolts.
Tool Required:
Crosshead screwdriver
Step 48. Attach the hinges on Perspex A to the
front door hinge frame using (4) x D bolts.
Step 49. Adjust the front door latch frame until
the latch can be secured to it and fully tighten
the H bolts on the front door latch frame.
Note: Ensure that the magnet attached inside
Perspex A is aligned with the front door
magnetic switch. Fully tighten the H bolts
on the front door magnetic switch when it is
correctly aligned.
Tool Required:
2.5 mm Allen key
Hopper Assembly
Step 50. Insert the Hopper into the top of
Perspex H and secure it with (2) x E bolts and
(2) x A washers from the inside of Perspex H,
and insert (2) x G nuts on top of the E bolts
and the Hopper.
Tool Required:
3 mm Allen key E bolts
A washers
G nuts
Front Door Latch
Latch Frame
Hinge Frame
Magnet & Magnetic Switch

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Assemble Perspex Case with TDP 5®/TDP 6s®
Step 51. Remove the electrical plug from the
electrical box of the TDP 5®or TDP 6s®.
Step 52. Carefully lift the assembled Perspex
case and place it over the TDP 5®or TDP 6s®.
Note: Ensure to align the Perspex hopper so
that it can be inserted into the TDP 5®or TDP
6s®hopper.
Hinge Frame

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Assemble Perspex Case with TDP 5®/TDP 6s®
Step 53. Connect the power cord that came
with the Perspex case into the TDP 5®or TDP
6s®electrical box.
Step 54. Connect the other end of the power
cord into the outlet labeled “OUT” on the
Perspex case’s electrical box.
Step 55. Connect the power cord that was
previously plugged into the TDP 5®or TDP
6s®into the outlet labeled “IN” on the Perspex
case’s electrical box.