LG 75NANO90UNA User manual
P/NO : MFL71703904 (2003-REV00)
CHASSIS : UAX2A
MODEL : 75NANO90UNA
LED TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Copyright © 2020 LG Electronics Inc. All rights reserved. Only training and service purposes.
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you
have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual.
The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service
Manual.
- 2 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ........................................................................ 3
SERVICING PRECAUTIONS ................................................................... 4
SPECIFICATION .......................................................................................6
SOFTWARE UPDATE ............................................................................. 9
BLOCK DIAGRAM ................................................................................. 10
EXPLODED VIEW .................................................................................. 11
ASSEMBLY / DISASSEMBLY GUIDE ................................................... 12
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
- 3 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩand 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
SAFETY PRECAUTIONS
- 4 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board mod-
ule or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture.
Unless specied otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharging
wrist strap device, which should be removed to prevent poten-
tial shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classied as “anti-static” can generate
electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads electri-
cally shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf-
cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder ows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
- 5 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent at against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
- 6 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used UAX2A
chassis.
2. Test condition
Each part is tested as below without special appointment.
(1) Temperature: 25 °C ± 5 °C, CST: 40 °C ± 2 °C
(2) Relative Humidity: 65 % ± 10 %
(3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
(4) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
(1) Performance: LGE TV test method followed
(2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
4. General Specification
No Item Specication Remark
1 Market North America
2 Broadcasting system ATSC / NTSC-M, 64 & 256 QAM
3 Available Channel VHF : 02~13
UHF : 14~69
DTV : 02-69
CATV : 01~135
CADTV : 01~135
4 Receiving system Digital : ATSC, 64 & 256 QAM
Analog : NTSC-M
5 Video Input NTSC-M Rear (1EA)
6 Component Input Y/Cb/Cr, Y/ Pb/Pr Rear (1EA)
7 HDMI Input UHD HDMI 1 PC / DTV format Side, Support 6Gbps
HDMI 2 PC / DTV format Side, Support 6Gbps, Support ARC
HDMI 3 PC / DTV format Rear, Support 6Gbps
HDMI 4 PC / DTV format Rear, Support 6Gbps
8 Audio Input AV Audio / DVI Audio L/R Input ; Rear
AV and DVI use same jack ;
9 SPDIF out(1EA) Optical Audio out Rear (1EA),
10 HeadPhone HeadPhone out
11 USB Input EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
- 7 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
5. External Input Support Format
5.1. HDMI Input (PC/DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
HDMI-PC
1640*350 31.46 70.09 25.17 EGA
2720*400 31.46 70.08 28.32 DOS
3640*480 31.46 59.94 25.17 VESA(VGA)
4800*600 37.87 60.31 40 VESA(SVGA)
51024*768 48.36 60 65 VESA(XGA)
61360*768 47.71 60.01 84.75 VESA(WXGA)
71152*864 54.34 60.05 80 VESA
81280*1024 63.98 60.02 109 SXGA Support to HDMI-PC
91920*1080 67.5 60 158.4 WUXGA(Reduced
Blanking)
10 1920*1080 134.86 119.88 296.7 UDTV 2160P Not Support for FHD.
11 1920*1080 135 120 297 UDTV 2160P Not Support for FHD.
12 3840*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
13 3840*2160 54 24 297 UDTV 2160P Not Support for FHD.
14 3840*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
15 3840*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
16 3840*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
17 3840*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
18 3840*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
19 3840*2160 135 60 594 UDTV 2160P Not Support for FHD.
20 4096*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
21 4096*2160 54 24 297 UDTV 2160P Not Support for FHD.
22 4096*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
23 4096*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
24 4096*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
25 4096*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
26 4096*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
27 4096*2160 135 60 594 UDTV 2160P Not Support for FHD.
28 2560*1440 88.78 59.95 241.5 3K (UHD 60Hz models only),
Support only when UHD
DeepColor is On
29 2560*1440 182.99 119.99 497.7 3K (UHD, 8K 120Hz models
only), Support only when
UHD DeepColor is On
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
HDMI-DTV
1 640*480 31.46 59.94 25.12 SDTV 480P
2 640*480 31.5 60 25.12 SDTV 480P
3 720*480 31.47 59.94 27 SDTV 480P
4 720*480 31.5 60 27.02 SDTV 480P
5 720*576 31.25 50 27 SDTV 576P
6 1280*720 44.96 59.94 74.17 HDTV 720P
- 8 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remarks
7 1280*720 45 60 74.25 HDTV 720P
8 1280*720 37.5 50 74.25 HDTV 720P
9 1920*1080 28.12 50 74.25 HDTV 1080I
10 1920*1080 33.72 59.94 74.17 HDTV 1080I
11 1920*1080 33.75 60 74.25 HDTV 1080I
12 1920*1080 26.97 23.97 63.29 HDTV 1080P
13 1920*1080 27 24 63.36 HDTV 1080P
14 1920*1080 33.71 29.97 79.12 HDTV 1080P
15 1920*1080 33.75 30 79.2 HDTV 1080P
16 1920*1080 56.25 50 148.5 HDTV 1080P
17 1920*1080 67.43 59.94 148.35 HDTV 1080P
18 1920*1080 67.5 60 148.5 HDTV 1080P
19 1920*1080 112.5 100 297 UDTV 2160P Not Support for FHD.
20 1920*1080 134.86 119.88 296.7 UDTV 2160P Not Support for FHD.
21 1920*1080 135 120 297 UDTV 2160P Not Support for FHD.
22 3840*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
23 3840*2160 54 24 297 UDTV 2160P Not Support for FHD.
24 3840*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
25 3840*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
26 3840*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
27 3840*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
28 3840*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
29 3840*2160 135 60 594 UDTV 2160P Not Support for FHD.
30 3840*2160 225 100 1188 UDTV 2160P 4K120 model
(K6Hp HDMI 3,4 port,
O20) or 8K model
31 3840*2160 269.73 119.88 1186.8 UDTV 2160P
32 3840*2160 270 120 1188 UDTV 2160P
33 4096*2160 53.95 23.98 296.7 UDTV 2160P Not Support for FHD.
34 4096*2160 54 24 297 UDTV 2160P Not Support for FHD.
35 4096*2160 56.25 25 297 UDTV 2160P Not Support for FHD.
36 4096*2160 61.43 29.97 296.7 UDTV 2160P Not Support for FHD.
37 4096*2160 67.5 30 297 UDTV 2160P Not Support for FHD.
38 4096*2160 112.5 50 594 UDTV 2160P Not Support for FHD.
39 4096*2160 134.86 59.94 593.4 UDTV 2160P Not Support for FHD.
40 4096*2160 135 60 594 UDTV 2160P Not Support for FHD.
41 4096*2160 225 100 1188 UDTV 2160P 4K120 model
(K6Hp HDMI 3,4 port,
O20) or 8K model
42 4096*2160 269.73 119.88 1186.8 UDTV 2160P
43 4096*2160 270 120 1188 UDTV 2160P
44 7680*4320 107.89 23.98 1188 8K 8K Model Only.
45 7680*4320 108 24 1188 8K 8K Model Only.
46 7680*4320 110 25 1188 8K 8K Model Only.
47 7680*4320 131.87 29.97 1188 8K 8K Model Only.
48 7680*4320 132 30 1188 8K 8K Model Only.
49 7680*4320 220 50 2376 8K 8K Model Only.
50 7680*4320 263.74 59.94 2376 8K 8K Model Only.
51 7680*4320 264 60 2376 8K 8K Model Only.
- 9 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port
(2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
(4) Click [Check Now]: move to “About This TV” page for
update
(5) TV is updating
(6) After finished the update, below Pop-up appear
(7) Click [Yes] : TV will be DC OFF -> ON
(8) After TV turned on, Check the updated SW Version and
Tool Option
2. NSU
(This Function is needed to connect to the internet)
(1) Menu -> All Settings -> Support -> Software Update
(2) Click [CHEK FOR UPDATES] : system check newest
version
(3) Click [DOWNLOAD AND INSTALL]
(4) TV is updating
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
- 10 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
BLOCK DIAGRAM
MAIN Audio AMP
(SY6045)
Main IC
IF+, IF-
OPTIC
LAN
EEPROM(NVRAM)
(256Kb)
PHY3_RX0N
Air/
CableTUNER
(C/A)
SatelliteTUNER
(S/S2)
USB3 (2.0)
eMMC
(8GB)
P_TS(JP only)
X_TAL
24MHz
T2/C/S2 Tuner (w/o D
w
-
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
w
/
/
/
/
/
/
/
/
/
/
/
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
-
/
/
/
/
/
/
/
/
/
/
o
o
o
o
o
o
o
o
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Demod
m
o
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
d
)
I2S Out
I2C 0
I2C 5
R
E
A
R
YPbPr
SPDIF OUT
ETHERNET
SUB
ASSY
IR / KEY
WIFI/BTCombo
USB_WIFI
CVBS
HDMI1 HDMI 2.0
HDMI3(ARC/eARC) HDMI 2.1
USB2 (2.0)
RS232C/HP
HDMI2 HDMI 2.0
AV
EPI
OCP
OCP
USB3_0
USB2_2
PHY2_RX0N
PHY1_RX0N
I2C 3
SIF
HDMI4 HDMI 2.1PHY0_RX0N
PMIC
Sub PMIC
CVBS/COMP
KGD DDR4
(2GB)
I2C 2
USB1 (2.0) OCPUSB2_1
Depend on Region
Vertical
Depend on Region
Side
I_P, I_N, Q_P, Q_N
I2C 1
H/P
AMP
4 directions 1 direction
- 11 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
EXPLODED VIEW (SET)
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
AR2 A10
700
120
121
530
540
820
500
570
411
900
400
LV1LV2
200A
200
HP1
HR1
HS1
HW1
200D
950
- 12 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
ASSEMBLY / DISASSEMBLY GUIDE (SET)
Holder 8 points
Screw 17 Points
Latch 4 Points
[Disassembly Guide]
(1) Lay the set on a flat Pad. And than remove Screw and Power Cord Bracket.
(2) Recognize B/C Latch Points, and ready remove B/C.
B/C Assembly = Module (Holder) + B/C (Curling)
Cover Bottom+ Holder
Back Cover Curling shape
- 13 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
(3) Using Plastic Scraper, Make space between B/C and Module. And with the back cover raised remove B/C using Plastic Scraper.
(remove direction : under -> upper)
(4) Using Plastic Scraper, Make space between B/C and Module. And with the back cover raised remove B/C using Plastic Scraper.
(remove direction : under -> upper)
Left
<Step1>
Up
Plastic
Scraper
<Step2>
Up
Plastic
Scraper
<Step3>
Up
Plastic
Scraper
<Step1>
Right
Up
Plastic
Scraper
<Step2>
Up
Plastic
Scraper
<Step3>
Up
Plastic
Scraper
- 14 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
<Step 1> <Step 2>
(5) For remove Top Latch, with the back cover raised, remove B/C using Plastic Scraper.
(remove direction : outside -> inside)
(6) Two people grasp B/C, and remove B/C. (Grasp position : 600~800mm)
(7) B/C Handling is refer to B/C Handling Guide.
[B/C disassemble]
Top(Left)
Plastic scraper
Up
Up
Plastic scraper
Up
Up
Top(Right)
Plastic scraper Plastic scraper
- 15 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
NG
Ok
Ok
B/C-Module Gap
[Assembly Guide]
(1) After set B/C above Module, Push Latch Point in B/C Bending. (Push slope direction of B/C for preventing transform)
(2) Confirm Latch Assmble(If Latch is not assemble, Gap and lifting are made.)
- 16 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
▪ One person B/C Handling Guide - OK
Back Cover Handling Guide
- 1 Person, 2 Hands Grasp
: Shoulder width 600 mm
- Stand and Top middle Grasp
- 17 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
▪ Two people Handling Guide - OK
▪ Two people Handling Guide - NG
- 2 People Grasp : Long side shoulder width 600~800mm
- 2 people set up : 4-corner Handling
- 18 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
[Back Cover Unpacking Guide]
Step 1. Check positions of Workers 1,2
Worker 1: Top of B/C
Worker 2: Right side of it
Step 2. The way to Lift it from a box (1)
Worker 1 lift it holding top of it by 2 hands keeping
60~100cm distance
Step 3. The way to Lift it from a box (2)
Worker 1 moves to left side of it holding top and Worker
2 also holds top of it. And then, Worker 1, 2 lift it to-
gether.
Step 4. take out it from a box after standing it vertically
Move the hands which hold top of it to both
sides of it
Step 5. Take out it from a box.
Take out it from a box lifting vertically with holding both
sides of it
Step 6. Take out it from a box.
Move forward to front of box taking out it completely
Position of hands
Position of hands
Line flow direction
Worker 1
Worker_2
- 19 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
Step 7. Change holding position of hands (1)
Change hands before moving to module.
Please refer to above picture.
Step 8. Change holding position of hands (1)
Change hands before moving to module.
Please refer to above picture.
Step 9. Put down it on a Module (1)
Worker 3 must prepare to receive of it on the opposite
side.
Step 9. Put down it on a Module (2)
First of all, Deliver Top side of it to Worker 3
Step 9. Put down it on a Module (3)
Worker 3 holding top side , Worker 1,2 match bottom,
right and left side of it and then put down it on a module
Step 10. Step 9. Put down it on a Module (3)
As pushing latches smoothly, Worker 1,2 assemble right
and left side of it . Worker 3 assemble top of it
Worker 1
Worker 2
Worker 3
- 20 - Copyright © LG Electronics Inc. All rights reserved.
Only for training and service purposes.
ASSEMBLY / DISASSEMBLY GUIDE (MODULE)
[DISASSEMBLY GUIDE]
*Disassemble the screws
(Screws(Right 5ea / Left 4))
1. Disassemble of Cover Shield L, R.
*Disassemble the source PCB from the guide
(Remove bridge FFC tape 2ea before disassembly)
2. Disassemble of Guide panel screws.
*Disassemble the Screws
(Up10ea / L 6ea / R 6ea)
*Bottom Side screws 13ea.
3. Disassemble of Case Top screws.
Other LG LED TV manuals
