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LG 42V5 User manual

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ver 1.01
PDP Instruction Manual for customers
Model 42V5
CONTENTS
INTRODUCTION
PRECAUTIONS
BASIC
TROUBLE SHOOTING
This manual is for the 42” V5 model.
Basic rules are same with 42” V5 for other models.
3/39
1. Introduction
1.1PDP module
PDP module is composed with PANEL part and DRIVE part. Panel is consist of electrode, phosphor, dielectric, gas.
And drive part is made up of electronic circuit (X , Y-sus, Z sus, Y drv,PSU,CTRL B/D) and PCB.
4/39
1.2 About 42V5 model
X means XGA resolution (1024Ⅹ768) .
using dual scan method
V5 shows 1000:1 contrast ratio and 1000cd.
So V5 called as KK model.
1. We want to communicate harmoniously by educating a defect phenomenons and terms
to send LG Electronics a message that includes a detail articles of defect panel.
2. Let customers can distinguish module defect(LG Electronics defect) and a defect from their work by
educating an early analysis for SET maker .So customers can decide easily whether it is LG defect or customer’s.
3. Prevent defects which is made during set assembly process previously by educating
Work precautions and conditions.
1. Introduction
▶Since mixed terms may cause confusion. Please use the formal terms which in this manual.
1.3 The purpose of this manual
5/39
42 inch V5 MODEL.
1. Introduction
Y-DRV BTM
X-LEFT B/D
CONTROL B/D X-RIGHT B/D
IPM
Z-SUS B/D
+
Y-SUS B/D
Y DRV TOP
6/39
1.4 Definitions
Y-SUS
CONTROLLER
Z - SUS
Signal Input
(R,G,B,H/Vsync.)
E/X Tube
X right
Exhaust
hole
long 1
long 2
short 1
short 2
COF long2-1 •••••••• COF long 2-7
▶Definition of MODULE position
* Back side of module
1. Introduction
①Model Name
②Bar Code (Code 128, Contains the manufacture No.)
③Manufacture No.
④The trade name of LG Electronics
⑤Manufactured date (Year & Month)
⑥The place Origin
⑦Model Suffix
①
②
③
④⑤⑥
⑦
▶PDP Module S/N
When you request LG to repair PDP module, Please inform LG the Module S/N for tracking the module’s history by e-system
Module SERIAL NO.
7/39
▶Voltage label (Attached on back side of module)
▶Part No. label (Attached on board)
▶COF serial No. label (attached on COF) PCB PART NO.
BOARD ASS`Y
PART NO.
BOARD NAME
COF SERIAL NO.
1. Introduction
BOARD SERIAL NO.
8/39
▶Terms of defect
1. Introduction
Add short (light on) Add open (light off) Sus short (light on) Sus open (light off)
Add bar (light off) Mal discharge Cell defect Add short (light on)
9/39
1. Before repairing there must be a preparation for 10 min.
2. Be aware of metalic particles to prevent short circuit .
3. Do not impress a voltage that higher than represented on the product.
4. Since PDP module uses high voltages, Be careful a electric shock
and after removing power some current remains in drive circuit.
so you can touch circuit after 1 min.
5. Drive circuits must be protected from static electricity.
6. The PDP module must be Moved by two man.
7. Be careful with short circuit of PDP boards when measuring any voltages.
2. Precaution
2.1 Safety precautions
3. Before requesting Service, please inform us a detail defect phenomenon and history of module document.
it can be helpful to us for a smooth service.
Ex) COF long 2-1 fail ,address 1 line open, Y b/d problem , mis-discharge.
1. Check panel surface and appearance of B/D.
▶Be sure to read this before repair. When using/ handling this PDP module, Please pay attention to the
below warning and cautions.
2.2 Before service request
2. Check the model label. Whether it is boards of same model with label.
10/39
SCRATCHING
TEARING
BENDING CHOPING
COF is the most important component in the PDP module.
Even a little imperfection of COF can make a serious screen problem.
2.3 Handle with care (COF)
2. Precaution
These must not happen in
These must not happen in assemby
assemby process
process BEING PUSHED