Life Fitness Recumbent Bike 95RE User manual

Arctic Silver 95RE Recumbent Bike
Customer Support Services
PARTS MANUAL rev 01 May 2008

2
ARCTIC SILVER 95RE 95RE-0XXX-04
REFERENCES S/N 100000-UP
OPERATION MANUAL – (ENG)
OPERATION MANUAL – (F/S/P)
OPERATION MANUAL – (G/D/I)
OPERATION MANUAL – (JAP)
OPERATION MANUAL – (CHI)
OPERATION MANUAL – (KOR)
OPERATION MANUAL – (RUS)
M051-00K39-A133
M051-00K39-A134
M051-00K39-A135
M051-00K39-A136
M051-00K39-A137
M051-00K39-A138
M051-00K39-A139
POWER SUPPLY: 12V; 4.5A
Without Line Cord 118E-00001-0161
LINE CORD: DOM. 10A 125V 0017-00003-0704
LINE CORD: CON 10A 250V 0017-00003-0691
LINE CORD: 10A; UK 0017-00003-0889
LINE CORD: AUSTRALIA 0017-00003-0918
HARDWARE BAG GK39-00002-0009
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL M051-00K39-B012

3
ARCTIC SILVER 95RE 95RE-0XXX-04
CONTENTS S/N 100000-UP
Page
CONSOLE ASSEMBLY....................................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................6
SHROUDS, END CAP, CRANKARMS AND PEDALS.....................................................7
BELTS ..............................................................................................................................8
RESISTOR ASSEMBLY ...................................................................................................9
POWER CONTROL BOARD ............................................................................................10
ALTERNATOR W/PULLEY ..............................................................................................11
CRANKSHAFT AND BEARING ASSEMBLY...................................................................12
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13
IDLER BRACKET ASSEMBLY.........................................................................................14
SEAT ASSEMBLY…………….………………………………………………………………….15
SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16
SEAT FRAME ASSEMBLY….………………………………………………………………….17
SEAT PADS AND ACCESSORY TRAY.………………………………………………………18
EXTRUSION ASSEMBLY..………………………………………………………………………19
SEAT LOCKING ASSEMBLY…………………………………………………………………...20
WHEEL AND LEVELER…………………………………………………………………………..21
CABLES…………………………………………………………………………………………….22
The version –04 95Re will have both Telemetry and Life Pulse
sensors for reading Heart Rate.

4
ARCTIC SILVER 95RE 95RE-0XXX-04
Console and Related Components S/N 100000-UP
CONSOLE ASSEMBLY
GK63-00002-0063 KIT: SERVICE CONSOLE W/FM NTSC ENG
GK63-00002-0064 KIT: SERVICE CONSOLE W/FM NTSC SPN
GK63-00002-0065 KIT: SERVICE CONSOLE W/FM NTSC JAP
GK63-00002-0066 KIT: SERVICE CONSOLE W/FM NTSC FRN
GK63-00002-0067 KIT: SERVICE CONSOLE W/FM NTSC POR
GK63-00002-0068 KIT: SERVICE CONSOLE W/FM PAL ENG
GK63-00002-0069 KIT: SERVICE CONSOLE W/FM PAL GER
GK63-00002-0070 KIT: SERVICE CONSOLE W/FM PAL SPN
GK63-00002-0071 KIT: SERVICE CONSOLE W/FM PAL FRN
GK63-00002-0072 KIT: SERVICE CONSOLE W/FM PAL ITL
GK63-00002-0073 KIT: SERVICE CONSOLE W/FM PAL DUT
GK63-00002-0074 KIT: SERVICE CONSOLE W/FM PAL POR
OVERLAY BEZEL ASSEMBLY
Part Number Description
AK63-00247-0001 BZL/SW W/OVERLAY ASSY: MFG; ENG
AK63-00247-0003 BZL/SW W/OVERLAY ASSY: MFG; GER
AK63-00247-0004 BZL/SW W/OVERLAY ASSY: MFG; SPN
AK63-00247-0006 BZL/SW W/OVERLAY ASSY: MFG; JAP
AK63-00247-0007 BZL/SW W/OVERLAY ASSY: MFG; FRN
AK63-00247-0008 BZL/SW W/OVERLAY ASSY: MFG; ITL
AK63-00247-0009 BZL/SW W/OVERLAY ASSY: MFG; DUT
AK63-00247-0010 BZL/SW W/OVERLAY ASSY: MFG; POR

5
ARCTIC SILVER 95RE 95RE-0XXX-04
Console and Related Components S/N 100000-UP
Screws(7)
0017-00101-1242
Console Back Cover
0K32-01003-0000
Screws(8)
0017-00101-1810
Single Board Computer
A084-92251-A012
Interface Boards
A
084-92247-A007 NTSC
A084-92247-A008 PAL
Screws(3)
0017-00101-1814
TOUCHSCREENS; LCD
0K32-01001-0013
Inverter Board
135E-00002-0002
Screws(2)
0017-00101-1813
Seal
0017-00042-1156
Bracket
0K32-01006-0000
Screws(4)
0017-00101-1843
Grommets(4)
0017-00042-1160
Nuts(4)
0017-00103-0084
HEADPHONE-JACK ASSY
AK32-00035-0000
POLAR PCB W/HEADER
AK39-00064-0000
TAPE: ADHESIVE
0K39-01044-0000
Screw
0017-00101-1811

6
ARCTIC SILVER 95RE 95RE-0XXX-04
Console Support Assembly S/N 100000-UP
Console Support
AK39-00003-0002
Console Mounting
Screw(4)
0017-00101-1744
Frame Post
Frame Post Bolt(4)
0017-00101-1756
Grip(2)
0K39-01005-0001

7
ARCTIC SILVER 95RE 95RE-0XXX-04
Shrouds, End cap and Pedals S/N 100000-UP
End Cap
AK39-00050-0005
Decal
0K51-01085-0001
End Cap Screws(2)
0017-00101-1614
Left Shroud
AK39-00076-0001
Decal
0K39-01076-0000
Left Pedal
AK63-00263-0004
Pedal Strap
(not shown)
0K63-01238-0004
Shroud Screws(4)
0017-00101-1741
Right Shroud
AK39-00075-0001
Decal
0K39-01076-0000
Right Pedal
AK63-00263-0003
Pedal Strap (not shown)
0K63-01238-0003
Crank Arm, RT
0K39-01042-0007
Screws(3)
0017-00101-1855
Shroud Screws(7)
0017-00101-1741
Crank Arm, LT
0K39-01042-0008
Screws(3)
0017-00101-1855

8
ARCTIC SILVER 95RE 95RE-0XXX-04
Belts S/N 100000-UP
Alternator Belt
0017-00009-0735
Intermediate
Pulley Belt
0K63-01066-0001
Screw
0017-00101-1193
Screw
0017-00101-1193

9
ARCTIC SILVER 95RE 95RE-0XXX-04
Resistor Assembly–AK39-00020-0001 S/N 100000-UP
Resistor
100E-00002-0092
Power Cable
A
K39-00006-0000
Pan Screw(2)
0017-00101-1282
W
asher(2)
0017-00104-0309
Resistor Retainer
0K39-01043-0000
Hex Nut(3)
0017-00103-0081
Mounting Rod
0K63-01166-0000
Mounting Bracket
0K39-01036-0000

10
ARCTIC SILVER 95RE 95RE-0XXX-04
Power Control Board S/N 100000-UP
Assembly Number - AK39-00092-0000
Bracket
0K39-01027-0000
Philip Screw(4)
0017-00101-0823
Plastic Grommet(4)
0017-00042-0821
Power Control
Board
B084-92280-A000

11
ARCTIC SILVER 95RE 95RE-0XXX-04
Alternator w/pulley Assembly S/N 100000-UP
Assembly Number – AK63-00093-0000
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Alternator Brushes
0017-00009-0895
Locking Nut
0017-00103-0117 Washer
0017-00104-0044
Bolt
0017-00101-0956

12
ARCTIC SILVER 95RE 95RE-0XXX-04
Crank Shaft and Bearing Assembly S/N 100000-UP
Flywheel Screws (3)
0017-00101-1715
Washers (3)
0017-00104-0458
Pulley Assembly
AK63-00051-0000
Pulley
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Small Thrust Washer (2)
0K63-01129-0000
*Needle Bearing (2)
0K63-01344-0000
*Large Thrust Washer (2)
0K63-01129-0001
*Small Snap Ring (2)
0017-00100-0241
*Bowed Retainer Ring (2)
0017-00100-0243
Washer (2)
0017-00104-0409
Bolt (2)
0017-00101-1705
*Crankshaft
0K63-01012-0001
*Crankshaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub (2)
0K63-01095-0001

13
ARCTIC SILVER 95RE 95RE-0XXX-04
Intermediate Shaft and Bearing Assembly S/N 100000-UP
Intermediate
Bearings (2,
not available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magnet
118E-00001-0124
(not included in kit)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)

14
ARCTIC SILVER 95RE 95RE-0XXX-04
Idler Bracket Assembly S/N 100000-UP
Idler Bracket Assembly – AK63-00021-0000
Idler Bracket
0K63-01050-0000
Idler Bearing
AK63-00008-0000
Lock Nut
0017-00103-0218

15
ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Assembly S/N 100000-UP
End Cap(4)
0K19-01208-0001
Seat Assembly
AK51-00023-0003
Hex Bolt(4)
0017-00101-1749
Washer(8)
0017-00104-0461
Screw(4)
0017-00101-1745
Bushing Hole
0017-00042-0866
Screw(2)
0017-00101-1282
Upper Flex Cable Clamp
0K19-01221-0000
Flat-Flex Cable
AK19-00082-0001
Cable Sleeve
0K19-01230-0000
Heart Rate Electrode
AK63-00014-0003
Handle Bar w/Insert
AK39-00024-0002
Tape(2)
0K19-01222-0000
Double-sided
Foam Tape(2)
0K19-01222-0000

16
ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Assembly - Bottom S/N 100000-UP
Lock Assembly
AK51-00053-0001
Screw(2)
0017-00101-1748
Locking Nut(8)
0017-00103-0325
Bolt(4)
0017-00101-1743
Washer(4)
0017-00104-0462
Roller Spacer(4)
0K51-01044-0000
Roller Assembly
AK51-00056-0001
Roller (2), LT
0K51-01034-0002
Roller Shield(4)
0K51-01059-0001
Locking Nut(4)
0017-00103-0326
Washer
0017-00104-0461
Roller (2), RT
0K51-01034-0001
Washer(4)
0017-00104-0463

17
ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Frame Assembly S/N 100000-UP
Pan Screw
0017-00101-1295
Split Clamp
0017-00042-0880
Push Mount
Wire Clips(2)
0017-00042-0879
Plastic Shield
0K19-01185-0001
Seat Assembly Frame
AK39-00036-0002
Screw(4)
0017-00101-1746
Washer(4)
0017-00104-0462
Front Stop Bracket
0K51-01062-0000

18
ARCTIC SILVER 95RE 95RE-0XXX-04
Seat Pads and Accessory Tray S/N 100000-UP
Accessory Tray
AK39-00052-0003
Washer(4)
0017-00104-0462
Mounting Screw(4)
0017-00101-1743
Seat Back
0K51-01055-0001
Seat Bottom
0k51-01054-0001

19
ARCTIC SILVER 95RE 95RE-0XXX-04
Extrusion Assembly. – AK39-00027-0005 S/N 100000-UP
Locking Rack
0K51-01013-0002 Decal
0K51-01039-0001
Screw
0017-00101-1750
Stop Bracket
0K51-01061-0001
Plastic Grommet
0017-00042-1055
Bolts
0017-00101-1183
Bumper
0017-00041-0654
Screws
0017-00101-1751

20
ARCTIC SILVER 95RE 95RE-0XXX-04
Locking Assembly. – AK51-00053-0001 S/N 100000-UP
TORX Screw
0017-00101-1742
Knob
AK51-00029-0001
Anti-Rattle Washer
0K51-01060-0001
Handle Shaft
0K51-01007-0000
Groove Pin
0017-00007-0245
Compression Spring
0K51-01012-0000
Washer
0017-00104-0421
Housing-Insert Assembly
AK51-00030-0001
Locking-Block Assembly
AK19-00147-0000
Retainer Bearing
0K51-01011-0000
E-Ring
0017-00100-0018