Life Fitness Upright Bike 90CW User manual

ARCTIC SILVER 90CW Upright Bike
Customer Support Services
PARTS MANUALrevised 29 Apr 2008

2
ARCTIC SILVER 90CW 90CW-0XXX-01
REFERENCES S/N CCI100000 and UP
OPERATION MANUAL M051-00K63-A068
ACCESSORY TRAY GK63-00002-0004
HARDWARE BAG GK63-00002-0044
POLAR UPGRADE KIT GK63-00002-0002
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
COAX CABLE AK32-00020-0002
ER READY BRACKET ASSEMBLY
ASSEMBLY CONSISTS OF:
1) POWER CABLE
2) ER READY BRACKET
3) F TYPE CONNECTOR
AK63-00215-0000
AK32-00078-0001
0K63-01329-0000
0017-00021-2846
SERVICE MANUAL M051-00K63-A009
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
90CW-0XXX-01 MAKES THE UNIT A 90CER-0XXX-02.

3
ARCTIC SILVER 90CW 90CW-0XXX-01
CONTENTS S/N CCI100000 and UP
Page
CONSOLE COMPONENTS ..............................................................................................4
CONSOLE MOUNTING SCREWS AND POLAR COVERS..………………………………..5
ALTERNATOR W/PULLEY ..............................................................................................6
CRANKSHAFT AND BEARING ASSEMBLY...................................................................7
INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................8
SEAT LATCH ASSEMBLY...............................................................................................9
SEAT POST ASSEMBLY .................................................................................................10
SEAT POST SHROUDS………………………………………………………………………….11
IDLER BRACKET ASSEMBLY.........................................................................................12
CONSOLE SUPPORT ASSEMBLY..................................................................................13
LEFT SIDE SHROUD AND CRANKARM.........................................................................14
RIGHT SIDE SHROUD AND CRANKARM…………………………………………………….15
PCB MOUNTING BRACKET ASSEMBLY…………….………………………………………16
FRONT WHEELS………………………………………………………………………………….17
RESISTOR ASSEMBLY…….……………………………………………………………………18
HANDLEBAR ASSEMBLY………………..……………………………………………………..19
BELTS…………………….………………………………………………………………………...20
CABLES…………………………………………………………………………………………….21

4
ARCTIC SILVER 90CW 90CW-0XXX-01
Console Components S/N CCI100000 and UP
Console Assembly Bezel W/Overlay Assy.
AK63-00162-0001 Eng Met AK63-00167-0001 Eng Met
AK63-00162-0003 Ger Met AK63-00167-0003 Ger Met
AK63-00162-0004 Spn Met AK63-00167-0004 Spn Met
AK63-00162-0006 Jap Met AK63-00167-0006 Jap Met
AK63-00162-0007 Frn Met AK63-00167-0007 Frn Met
AK63-00162-0008 Itl Met AK63-00167-0008 Itl Met
AK63-00162-0009 Dut Met AK63-00167-0009 Dut Met
AK63-00162-0010 Por Met AK63-00167-0010 Por Met
Console Board - Upper
A084-92220-A006
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Phillips Pan Screws(13)
0017-00101-1650
9V Battery
0017-00003-0757
Overlay Bezel

5
ARCTIC SILVER 90CW 90CW-0XXX-01
Console Screws & Polar Covers S/N CCI100000 and UP
Console Assembly
Upper Cover
0K63-01145-0001
Lower Cover
0K63-01146-0001
Cover Screws(4)
0017-00101-1744
Console
Mounting Screws(4)
0017-00101-1744
4-inch Gasket
0K63-01007-0004
Leg Leveler
AK61-00035-0000
Rear Stabilizer
0K63-01219-0001

6
ARCTIC SILVER 90CW 90CW-0XXX-01
Alternator w/Pulley - AK63-00093-0000 S/N CCI100000 and UP
Alternator Pulley
0K61-02500-0001
Alternator
0017-00009-0841
Locking Nut
0017-00103-0117 Washer
0017-00104-004
4
Bolt
0017-00101-0956
Brushes
0017-00009-0895

7
ARCTIC SILVER 90CW 90CW-0XXX-01
Crankshaft and Bearing Assembly S/N CCI100000 and UP
*Small Thrust Washer(2)
0K63-01129-0000
*Needle Bearing(2)
0K63-01128-0000
*Large Thrust Washer(2)
0K63-01129-0001
*Small Snap Ring(2)
0017-00100-0241
*Bowed Retainer Ring(2)
0017-00100-0243
Washer(2)
0017-00104-0409
Bolt(2)
0017-00101-1705
Flywheel Screws(3)
0017-00101-1715
Washers(3)
0017-00104-0458
Pulley Assemlby
AK63-00051-0000
Pully
0K63-01018-0000
Crank Arm Hub
0K63-01095-0001
*Crank Shaft
0K63-01012-0000
*Crank Shaft & Bearing Kit
GK63-00002-0077
Crank Arm Hub(2)
0K63-01095-0001

8
ARCTIC SILVER 90CW 90CW-0XXX-01
Intermediate Shaft & Bearing Assembly S/N CCI100000 and UP
Intermediate
Bearings (2, not
available
separately)
Spacer (not
available
separately)
Intermediate Pulley
(not available separately)
Retaining Ring
0017-00100-0242
Delrin Washers (2)
0017-00104-0455
Clutch Assembl
y
AK63-00026-0000
(not included in kit)
Intermediate Shaft and
Bearing Assembly Kit
GK63-00002-0007
Magne
t
118E-00001-0124
(not included in kit)

9
ARCTIC SILVER 90CW 90CW-0XXX-01
Seat Latch Assembly - AK63-00043-0001 S/N CCI100000 and UP
Set Screws (2)
0017-00101-0333
NYLINER
0017-00042-1129
Latch Spring
0K63-01117-0000
Latch Bracket
0K63-01064-0000
E-Ring
0017-00100-0050
NYLINER
0017-00042-1129
Latch Rack
0K63-01061-0000
Link Shaft Assy.
AK63-00113-0001

10
ARCTIC SILVER 90CW 90CW-0XXX-01
Seat Post Assembly. – AK63-00232-0003 S/N CCI100000 and UP
Standard Seat Assy.
AK63-00229-0004
Lock Washer(4)
0017-00104-0064
Hex Bolt(4)
0017-00101-1121
Extrusion
Guide Cap
0K63-01044-0000
Seat Post Assembly
AK63-00099-0001
Spring Support Bracket
0K63-01210-0000
Guide Base
0K63-01045-0000
Polylastomer Bumper
0017-00042-1131
Pan Screws(3)
0017-00101-1614
Seat Adjustment Rack
0K63-01049-0001
Screw
0017-00101-1750
Seat Post Decal
0K63-01310-0000