Life Fitness 849 User manual

8500 3-STACK MULTI-GYM
Part # 6965401
8500104
Rev. C
Revision: 08/29/011
ASSEMBLY INSTRUCTIONS

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the LIFE FITNESS 8500 MULTI-GYM. Please read these instructions
thoroughly and keep them for future reference. This product must be assembled on a flat, level
surface to assure its proper function.
* Rubber mallet or hammer
* 3/4” wrench, 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 3/16”, 7/32” Allen wrenches
* Adjustable wrench
* Tape measure
2
NOTE:BOLTLENGTHISMEASURED FROMTHEUNDERSIDE OFTHEHEADOFTHE BOLT.
BOLT LENGTH RULER:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your LIFE FITNESS customer service represen-
tative at [phone].
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distributor or
call the LIFE FITNESS STRENGTH customer service department at [phone].
5. Consult your physician before beginning any exercise program.

3
PART #
6617103
6779802
6625502
6624202
6624302
6622903
6623003
6623503
6624502
6622503
6620903
6691803
6692402
6623702
6662203
6662303
6628302
6275302
6523401
6765203
6765303
6769903
6768003
6767903
6769003
6769702
6769803
6772102
6768803
6768503
6769203
6965503
6872502
6771003
6770102
6871702
6768303
6770703
6772201
6772301
6764901
6773101
6962401
6773301
6954901
6773501
3108002
3116101
3202301
6284501
6389701
6619301
6714601
3116001
6594702
6651602
6868702
6122702
3118401
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
8
1
1
1
1
1
8
24
2
3
1
1
3
3
1
2
1
2
1
PART #
6140701
6177001
6412001
6466901
6954703
6692601
6781601
6757701
3103801
6480301
6020601
3104901
6619501
3109602
6075906
6214401
6406401
6695001
3103302
3103304
3102501
3114502
3102802
3102807
3102502
3102801
3102804
3202401
3102901
3102933
3102922
3102915
3102906
3202101
3102910
3102918
3102917
3202107
3202105
6780101
6780001
6780301
6780201
6780401
6780601
6780501
6214501
6703801
6189501
6382301
6375801
6779703
6779503
6779601
3102909
3108404
6827001
6122704
DESCRIPTION
1 X 1” GLIDE
2-1/2 X 5-1/2 NON-SKID STRIP
3/8 X 2-3/4” DIA. SPRING PIN
1/2 X 3-1/2” DIA. SPRING PIN
ABPULLEYPLATE
3 X 2” END CAP
1/2 X 7-7/8” SPRING PIN
2-7/8 X 1” CABLE CLIP
5/16” SNAP LINK
3/8” FLANGE SPACER
1/2” FLANGE BEARING
3/4” FLANGE BEARING
3/4” SLEEVE BEARING
1/2” PALNUT
12 LINK CHAIN
WEIGHT STACK PIN
HINGETAB
3/4” DIA.TAPPED SHAFT
13/16” SHAFT COLLAR
1-5/16” SHAFT COLLAR
3/8” WASHER
3/8” LOCK WASHER
3/8” LOCK NUT
3/8” LOW HEIGHT LOCK NUT
1/2” WASHER
1/2” LOCK NUT
1/2” LOW HEIGHT LOCK NUT
3/8 X 1” BTTN HD CAP SCREW
3/8 X 1-1/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3-1/4” BOLT
3/8 X 4” BOLT
1/2 X 1-1/4” BOLT
1/2 X 3” BOLT
1/2 X 3-1/4” BOLT
1/2 X 4” BOLT
1/2 X 6-1/2” BOLT
1/2 X 7-1/2” BOLT
PECARM PAD
PRESSSEATPAD
PRESS BACK PAD
LEGSEATPAD
LEG BACK PAD
PECSEATPAD
PEC BACK PAD
WEIGHTPLATE
WEIGHT PLATE LABELS (LBS.)
WEIGHTPLATE LABELS (1-25)
WEIGHTPLATEBUSHING (10CT)
ABCRUNCH STRAP
LEG SHROUD
PEC SHROUD
PRESS SHROUD
3/8 X 1” BOLT
3/8 X 3” COUNTERSUNK BOLT
2-7/8 X 2-1/4” CABLE CLIP
1/4” SPACER
QTY
5
4
6
1
2
2
1
12
4
24
4
6
2
1
1
3
4
1
6
8
67
5
41
3
21
24
8
4
15
14
16
16
4
2
7
8
10
2
1
2
1
1
1
1
1
1
60
1
1
12
1
1
1
1
12
2
8
4
DESCRIPTION
REARUPRIGHT
LEGBACKPADADJUST
LEGBACKPADSUPPORT
BACKPADANGLELEFT
BACKPADANGLERIGHT
PECARMRIGHT
PECARMLEFT
PRESSARM
CALF/LOWROW
BEARINGHOUSING
FLOATINGPULLEYSTOP
SEATSUPPORT
PADSUPPORT
WOLFFSLEEVE
LEGEXTHANDLERIGHT
LEGEXTHANDLELEFT
2X8” PLATE
LATBAR
72-3/8”GUIDEROD
PRESSG.R.SUPPORT
LEGG.R.SUPPORT
PECG.R.SUPPORT
LEGWT.STACKBASE
PRESSWT.STACKBASE
BASE
PULLEYBRACKET
CENTERPULLEYBRACKET
PECCAM
FRONTUPRIGHT
TOPBOOM
REARBASELEG
LEGCURL/EXTENSION
PADSLEEVE
LEGFRAME
SWIVELPULLEYBRACKET
PRESSARMADJUST
PRESSFRAME
PRESSBASE
19-1/4”TUBE
21-1/2”TUBE
4X7”ROLLERPAD
LATCABLEASSEMBLY
LEGCABLEASSEMBLY
PRESSCABLEASSEMBLY
ABCRUNCHCABLEASSEMBLY
PECDECCABLEASSEMBLY
WEIGHTSTACKCUSHION
4-1/2”PULLEY
PILLOWBLOCKBEARING
20HOLESELECTORSHAFT
LOWROWCHROMEBAR
U-PIN
HEADPLATE
1-1/4”SQ.RUBBERBUMPER
FLOATINGPULLEYBRACKET
2X15-1/2”PLATE
4-1/2X8” PLATE
3/8 X 1/2” SPACER
4”VINYL CAP
KEY
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
118
PARTS LIST

4
STEP 1:
FIGURE 1
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two
1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1.
• Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1.
1/2 X 3-1/4” 95
24
25
85
61
23

STEP 2:
FIGURE 2
5
• LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85)
as shown in FIGURE 2.
• LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2”
LOCK NUT (85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the FRONT UPRIGHT (29) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS
(85) as shown in FIGURE 2.
• LOOSELY assemble the TOP BOOM (30) to the REAR UPRIGHT (1) using two 1/2 X 4” BOLTS (96), two 1/2” WASHERS (84), and
one 1/2” LOCK NUT (85) as shown in FIGURE 2.
TIGTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT!
25
85
85
84
1
84
85
30
85
95 1/2 X 3-1/4”
95 1/2 X 3-1/4”
94 1/2 X 3”
96 1/2 X 4””
29

STEP 3:
FIGURE 3
6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2
X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3.
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the SEAT SUPPORT (12) as shown in FIGURE 3.
• SECURELY assemble one PEC SEAT PAD (104) to the PAD SUPPORT (13) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS
(80) as shown in FIGURE 3.
• CAREFULLY insert the PAD SUPPORT (13) into the SEAT SUPPORT (12) and engage the SPRING PIN into one of the holes.
• SECURELY assemble one PEC BACK PAD (105) to the FRONT UPRIGHT (29) using two 3/8 X 4” BOLTS (92) and two 3/8” WASHERS
(80) as shown.
13
104
105
3/8 X 1-1/4” 88
1/2 X 4” 96
92 3/8 X 4”
11
1/2”
LOW
HEIGHT
80
29
62
12
80 86

7
STEP 4:
FIGURE 4
• SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two
1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86).
• SECURELY assemble a 3/8 X 2-3/4” SPRING PIN (62) to the to the RIGHT & LEFT PEC ARM (6 & 7). See FIGURE 4.
• Assemble the RIGHT PEC ARM (6) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
• Apply two 1” X 1” GLIDES (60) to the BEARING HOUSING (10) where the PEC CAMS (28) come in contact with the BEARING HOUSING
(10) as shown.
• Assemble the LEFT PEC ARM (7) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two
3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 4. (NOTE: SECURELY
tighten, then back nut off 1/4 turn to allow the PEC ARM to rotate freely.)
• SECURELY assemble one PEC ARM PAD (99) to both the RIGHT & LEFT PEC ARMS (6 & 7) using four 3/8 X 3-1/4” BOLTS (91) and
four 3/8” WASHERS (80). See FIGURE 4.
• SECURELY assemble two 4 X 7” ROLLER PADS (41) to the FRONT UPRIGHT (29) using one 21-1/2” TUBE (40) and two 1-5/16” SHAFT
COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 4.
3/8 X 3-1/4” 91
1/2 X 4” 96
6
99
80
29
40
41
79
27 86
1/2”
LOW HEIGHT
60
10
72
71
7
85
84
71
62
28

STEP 5:
8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5.
FIGURE 5
• Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73).
• Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5.
• CAREFULLY slide the WOLFF SLEEVE (14) onto the PRESS FRAME (37) until the SPRING PIN engages in one of the holes.
14
37
73
59
52
62

9
STEP 6:
FIGURE 6
• SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2”
LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT
(85) as shown in FIGURE 6.
• Assemble the SWIVEL PULLEY BRACKET (35) to the PRESS BASE (38) using one 1/2” LOW HEIGHT LOCK NUT (86) as shown in
FIGURE 6. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET to rotate freely.)
84
85
84
94 1/2 X 3”
94 1/2 X 3”
86 1/2” LOW HEIGHT
38
25
85
35
1

STEP 7:
FIGURE 7
10
• SECURELYassemblethePRESSFRAME(37)tothePRESSBASE(38)usingone1/2”X3”BOLT(94),two3/8X3”COUNTERSUNKBOLTS(115),
one4-1/2”X8”PLATE(57),two1/2”WASHERS(84),two3/8”WASHERS(80),one1/2”LOCKNUT(85),andtwo3/8”LOCKNUTS(82).(NOTE:
Makesure3/8”countersunkbolts arefacing down.)SeeFIGURE 7.
0123456
1/2 1/2 1/2 1/2 1/2 1/2
115 3/8 X3”COUNTER SUNK
82
94 1/2 X 3”
84
85
80
38
57
37
84