lightculture NEON MICRO Y User manual

Actual product characteristics may vary
www.lightculture.com.au
NEON MICRO Y NEON Y NEON Y3
HANDLING
GENERAL INFO
ELECTRICAL SAFETY
NEON Y MODELS
NEON Y | INSTALLATION INTRO
16.5
16.5
13.5
13.5
16.5
16.5
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This installation guide is for Neon Y, Neon Micro Y &
Neon Y3. LED Neon Y is a vertical bending and highly
durable linear LED product suitable for both indoor and
outdoor applications. This installation guide is divided
into four sections:
-INTRO
- CORES & WIRE CONNECTION REFERENCE
(wiring diagrams on specication sheets)
- PRODUCT PHYSICAL PARAMETERS
- INSTALLATION & MOUNTING
This user manual is intended to cover as much detail as possible for this product, and great care has been taken to ensure this and the accuracy of
the information contained within, however should additional information or clarication be required that is not covered within this manual or associated
data sheets, or if there are any uncertainties regarding the installation and operation of this product, Distributor MUST be contacted before any work is
carried out on the xture or associated products.
LED Neon must be installed by at least 2 people, who can support the
product in various locations as shown. During installation, care should
be taken to ensure the bending radius of is not exceeded.
When transporting the product, it is advisable to use the original
packaging in which the product left the factory.
Do not roll out the product onto rough surfaces or over sharp corners.
This will scratch the PVC optics and damage the finish of the product.
Do not power the product whilst in packaging.
Note: Other models may have different parameters,ensure
you have the correct installation guide for your model.
FAILURE TO COMPLY WITH THIS MANUAL AND LOCAL ELECTRICAL AND CONSTRUCTION REGULATIONS MAY RESULT IN SERIOUS INJURY
OR EVEN DEATH - ALWAYS ISOLATE POWER BEFORE WORKING ON ELECTRICAL PRODUCTS AND ENSURE ADEQUATE MEASURES ARE
TAKEN TO MECHANICALLY SUPPORT FIXTURES AT ALL TIMES.
- This product must be installed by a qualied
and competent professional.
- Always disconnect the power supply before
attempting to maintain or service the
equipment.
- Do not work on the product with wet hands.
- Make sure that all parts of the equipment are
kept clean and free of dust which should be
carried out as part of a maintenance cycle
that’s appropriate for the installation location
of the product.
- The lamp (LED) should be changed if it has
become damaged or thermally deformed.
- Do not power the product if :
- The outer PVC jacket is damaged
- There are loose electrical connections
- The wires are visible without insulation.
- Do not stare directly into the LED light
source.
- Always disconnect the power supply before
attempting to maintain or service the
equipment.
- The Earth wire MUST ALWAYS be
connected.
- Local electrical and building regulations must
be followed.
- Do not power the product whilst in
packaging.
- Always make sure that the power and data
connections are connected correctly and
securely.
- The power supply (PSU), DMX/RDM driver
and LED drivers should be changed if they
fail to operate.
- Do not cut while the LED ex neon is
connected to power.
- Do not reverse polarity when connecting
from both ends. This will damage the internal
PCB. Always test connections with a multi-
meter before applying power.
- Must always be used with an electrical
isolation transformer providing SELV (safety
extra low voltage).

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– LED Neon must always be used in conjunction with a certied
24V DC power supply.
– Check the polarity of the connector before inserting the front
connector and switching on the mains power.
– To minimise voltage drop and ensure consistent light output,
position the power supply near to the power feed end of the
LED Neon, and keep the line as short as possible
– Ensure your maximum run per power feed adheres to the
guidelines; see specication sheet.
RGBW
– Ensure to add 20% buer when selecting a power supply
– Before making any cuts, installation, maintenance, or connection, be
sure the mains power is disconnected.
– If essential; cut and connect LED Neon correctly. Any incorrect
operation can cause damage (IP67 Snap connectors only).
– All IP67 snap connector joints must be connected correctly to achieve
connector IP rating. See ‘Neon Y - IP67 Snap Installation.pdf’
RGB
green wire: green “G” terminal (-)
black wire: blue “B” terminal (-)
yellow wire: 24V+
red wire: red “R” terminal (-)
TUNEABLE WHITE
black wire: Cool White connection (-)
red wire: 24V+
yellow wire: Warm White connection (-)
SINGLE COLOUR
green wire: green “G” terminal (-)
black wire: blue “B” terminal (-)
white wire: White “W” terminal (-)
green wire: address
blue wire: DMX (-)
white wire: ground (-)
yellow wire: 24V+
red wire: red “R” terminal (-)
yellow wire: DMX (+)
red wire: 24V+
black wire: ground (-)
red wire: 24V+
DMX DYNAMIC RGB / RGBW ‘CHASING’
The product specification sheet will provide the specific product operating voltage and the wattage per metre. Care should be
taken to ensure the operating voltage is constant (constant voltage).
The below diagrams indicate the number of cable cores and the connections they relate to. Each manufactured length will have
a factory fitted label which indicates the correct cores to use, as well as the colour of each specific core and its associated
connection. Reference should always be made to the label on the product itself as sometimes, the cable colours may vary
pending manufacturing processes or for custom orders. If in doubt contact support for assistance before connecting to power.
NEON Y | CORES & WIRE CONNECTION REFERENCE
REFER TO INDIVIDUAL SPECIFICATION SHEETS CONNECTION DIAGRAMS
2/8

Actual product characteristics may vary
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NEON MICRO Y NEON Y NEON Y3
LIGHT SURFACELIGHT SURFACE
DO NOT TWIST THE LIGHT OR BEND
AGAINST THE LIGHT SURFACE
NEON Y CAN BE CURVED
AS SHOWN BELOW
120mm
Exceeding these minimum bends may damage the product and cause segments to fail.
NEON Y | PRODUCT PHYSICAL PARAMETERS
lines not outlines
lines not outlines
VERTICAL BENDING
LIGHT DIRECTION
MINIMUM
BEND RADIUS
60mm
MINIMUM
BEND RADIUS
40mm
MINIMUM
BEND RADIUS
60mm
120mm
80mm
MINIMUM BEND
DIAMETER
MINIMUM BEND
DIAMETER
MINIMUM BEND
DIAMETER
16.5
16.5
13.5
13.5
16.5
16.5
3/8
NEON Y HAS A MAXIMUM
HORIZONTAL FORCE OF
5-10KG
DO NOT ALLOW NEON TO HANG UNSUPPORTED.

Actual product characteristics may vary
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Designed to leave
space at the
bottom for screw.
CURVED PROFILE MOUNTING:
Install the screw ensuring head is ush or lower than the
prole groove and into surface straight
SIDE
TOP
Put screws in any hole along
the bendable prole to create
the desired curve shape.
Curve stainless steel prole is exible and can
stretch or condense as the design requires.
Designed to leave
space at the bottom for
screw.
GENERAL MOUNTING INFO
NEON Y | INSTALLATION & MOUNTING
REFER TO INDIVIDUAL SPECIFICATION SHEETS FOR AVAILABLE PROFILE / MOUNTING CLIPS
4/8
Install the screw ensuring head is ush or lower than the prole
groove and screwed into surface straight
STANDARD PROFILE / MOUNTING CLIPS
FLEXIBLE PROFILE (WHERE AVAILABLE)
– DO NOT use glues or resins as xing
agents. Use of glues and resins may
invalidate the warranty of the product.
– Screw mounting prole or clips are the
best way to mount Neon. There are
often multiple prole options available
for dierent applications.
– Care should be taken to ensure
drooping is avoided, and to ensure
that is fastened adequately to avoid
stresses on itself.

Actual product characteristics may vary
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CUTTING
INSTALLATION
– Ensure the supply cord is not subject to mechanical stress
– IP67 Snap connectors: Keep at least 10mm distance between the end of the prole and the end mounting piece
– Press the ex light into mounted aluminium channel in one direction. Bend angle should be less than 15°.
NEON Y | INSTALLATION & MOUNTING
INSTALLATION DIRECTION
<15°
<10MM <10MM
PROFILE END CAP
POWER FEED
5/8
– Neon can only be cut where cutting
marks are present. Look for the “Dotted
Line” or “Scissor Mark”.
– Cutting outside of the specied mark
will damage the light and cause a failed
segment.
– A cut section must have the
appropriate IP67 Snap connector
power feed or end cap accessory to
maintain IP ratings. See Neon IP67
Snap Connection Installation at end
of Installation Guide information on
tting these.
– Where installation is known to require
cuts on-site the purpose-built cutting
tool should be purchased with your
order from your distributor.
IP68 INJECTION MOULDING:
DO NOT cut o the cable wire between the
waterproof metal ferrule and connector.
CUTTING MARK
R
L
24V
+
R
L
24V
+
WATERPROOF METAL FERRULE
– Do not let Neon bow in centre (from installing from both ends)

Actual product characteristics may vary
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– Avoid placing mechanical stress on the front connector cable
– Do not curl or bend the front connector cable with excessive force
INSTALLATION SAFETY
– Measure prole & cut to correct length
before installing to ensure connector has
>10mm space after prole and to avoid
connector being bend.
– Leave 100mm or more after connector before bending Neon. Bending to
close can stress the connector and may lead to failure of the IP rating.
NEON Y | INSTALLATION & MOUNTING
<10MM
6/8
- Always ensure the supporting structure is a
at and solid surface and can support the
weight of the product and any additional
wind or shear force. The supporting structure
must be suitable for the installation of
luminaries, and advice must be taken from
an appropriately qualied and competent
person to verify proposed mounting positions
and surfaces.
- DO NOT secure the product with staples,
nails, or alike that might damage the
insulation or PVC material. Aluminium prole
or mounting clips should be used.
- DO NOT install the product on/in places
where it is subject to continuous exing.
Constant movement over time from weather
can cause damage.
- DO NOT leave any part of the product
unsecured.
- When installing into pools, ensure pool is not
in use.
- Although this product does not generate a
great amount of heat, it is recommended that
you do not cover or conceal it.
- DO NOT route the product through walls,
doors, windows, or building structures.
- The product must be installed within well-
ventilated areas.
- A minimum distance of 0.5m must be
maintained between the equipment and any
combustible surface. The mounting surface
must not be combustible.
- DO NOT bury product
- DO NOT operate/run the product in
temperatures exceeding 55°C.
- DO NOT operate the product over the
specied voltage or LED life degradation will
be greatly increased.
- During installation, violent pulling and
bending are prohibited.
>10MM
<100MM
>100MM

Actual product characteristics may vary
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Slide neon through polycarbonate outer
sleeve, printed instruction aligns with the
‘Snap End’ arrow points in the direction of
the feed connector. Place the anti-skidding clip on the very end
of the neon as shown.
Place the tip of the assistant tool against the
outer side of the internal circuit board within
the neon flex. Carefully push the tool into
the neon (max. depth of 12.5mm) so that it
creates a small cavity in the flexible material
on the outer side of the circuit board.
Insert rubber gasket into the pins and apply
100% clear silicone on the surface of it. Align
the front feed connector with the cut end part
and carefully push its pins into the gaps.
Ensure pins are going on the outer side of
the LED strip.
Gently yet firmly push the joiner bracket onto
the end cap assembly. The two parts close
together and eventually lock them into place.
Slide the polycarbonate outer sleeve until it
hits the flange of the front connector
R
NEON | SNAP CONNECTOR INSTALLATION - POWER FEED
The DIY snap kit has an IP67 rating. They can be fitted on-site, to allow flexible where lengths aren’t known prior to installation. Connectors can
only be used once, so ensure correct location before fitting. Neon can only be cut at specific cutting marks. End cap installation on next page.
R
R
FRONT FEED
CONNECTOR x1
ANTI-SKIDDING
CLIP x1
POLYCARBONATE
OUTER SLEEVE x1
RUBBER
GASKET x1
JOINER
BRACKET x1
FINISHED ASSEMBLY
STEP 5STEP 4 STEP 6
SILICONE
R
TOP
R
R
STEP 1
STEP 3
STEP 2
End requires an
R connector or R end cap
End requires an
L connector or L end cap
CUTTING & RIGHT OR LEFT END
Neon has cutting marks on the side or
bottom. These show locations where cutting
is allowed and the connector type required.
The snap connector letter needs to match
letter (R or L) with the end.
L RL R
R L
24V 24V
24V ++
+
Cutting mark
EXAMPLE FOR NEON X. NEON Y MODELS WILL HAVE PINS AT BOTTOM. PROCESS IS THE SAME.
7/8

Actual product characteristics may vary
www.lightculture.com.au
R
R
Slide neon through polycarbonate outer
sleeve, printed instruction aligns with the
‘Snap End’ arrow points in the direction of
the feed connector. Place the anti-skidding clip on the very end
of the neon as shown.
Place the tip of the assistant tool against the
outer side of the internal circuit board within
the neon flex. Carefully push the tool into
the neon (max. depth of 12.5mm) so that it
creates a small cavity in the flexible material
on the outer side of the circuit board.
Insert rubber gasket into the pins and apply
100% clear silicone on the surface of it. Align
end cap with the cut end part and carefully
push its pins into the gaps.
Ensure pins are going on the outer side of
the LED strip.
Gently yet firmly push the joiner bracket onto
the end cap assembly. The two parts close
together and eventually lock them into place.
Slide the polycarbonate outer sleeve until it
hits the flange of the end cap
R
NEON | SNAP CONNECTOR INSTALLATION - END CAP
END CAP x1
STEP 5STEP 4 STEP 6
ANTI-SKIDDING
CLIP x1
POLYCARBONATE
OUTER SLEEVE x1
RUBBER
GASKET x1
JOINER
BRACKET x1
FINISHED ASSEMBLY
R
TOP
SILICONE
STEP 1
STEP 3
STEP 2
R
R
End requires an
R connector or R end cap
End requires an
L connector or L end cap
CUTTING & RIGHT OR LEFT END
Neon has cutting marks on the side or
bottom. These show locations where cutting
is allowed and the connector type required.
The snap connector letter needs to match
letter (R or L) with the end.
L RL R
R L
24V 24V
24V ++
+
Cutting mark
EXAMPLE FOR NEON X. NEON Y MODELS WILL HAVE PINS AT BOTTOM. PROCESS IS THE SAME.
8/8
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