Lightforce VENOM LED User manual

USER INSTRUCTIONS
genesis
Redefine The Night
VENO
Redefine The Night

LIGHTFORCE AUSTRALIA VENOM & GENESIS LED USER INSTRUCTIONS
V1.0 / DECEMBER 16
VENOM & GENESIS LED INSTALLATION INSTRUCTIONS
VENOM LED // KIT CONTENTS
1 x DL150 Venom LED light
1 x Spot filter
1 x Bottom mounting bracket (fitted loose to light)
2 x M10 x 35mm stainless steel hex bolts with washers and
nyloc nuts (side bolts fitted to light)
1 x M10 x 35mm stainless steel hex bolt with washer and
nyloc nut (fitted to bracket for mounting)
1 x 4 pin high current waterproof harness adaptor
1 x User instructions
GENESIS LED // KIT CONTENTS
1 x DL210 Genesis LED light
1 x Spot filter
1 x Bottom mounting bracket (fitted loose to light)
2 x M10 x 35mm stainless steel hex bolts with washers and
nyloc nuts (side bolts fitted to light)
1 x M10 x 35mm stainless steel hex bolt with washer and
nyloc nut (fitted to bracket for mounting)
1 x 4 pin high current waterproof harness adaptor
2 x 1/4” x 1 1/4” long UNC stainless steel hex bolt with
washer and nut (in bag)
1 x User instructions

TOOLS REQUIRED
• 17mm socket on ratchet
• 7/16” socket (optional for DL210 mounting)
• Torque wrench
GENERAL CARE AND SAFETY TIPS
To wash your lights, use plenty of warm soapy water and a so cloth only (this prevents surfaces
from marking). Never use any solvent based cleaners or industrial detergents when cleaning these
lights as permanent damage may occur.
PERSONAL SAFETY WARNING
High intensity light source. Do not look directly into the Light during operation, eye injury may
result.
3.

IMPORTANT NOTES
1. Before fitting the stainless steel hardware apply a small amount of anti-seize to the thread of the
35mm mounting bolts.
2. Mounting points vary in design and load capacity, ensure the light is within manufacturers recom-
mended weight specifications before fitment.
3. Failure to correctly mount light may cause damage to light and vehicle
LIGHTFORCE AUSTRALIA VENOM & GENESIS LED USER INSTRUCTIONS
V1.0 / DECEMBER 16
MOUNTING BRACKET
1. Remove nyloc nut and M10 washer from
M10 x 35mm bolt attached to the bottom of
mounting bracket
2. Locate the bracket in a suitable position
using the M10 x 35mm bolt. It is
recommended that the base area of the
mounting bracket is totally supported
3. Align light to preferred driving position
4. Fit the washer and M10 nyloc then tighten
using a 17mm socket & ratchet to specified
torque (35Nm)- do not use rattle guns.
5. Tighten 2 x M10 x 35 side bolts to
recommended torque (35Nm).
VENOM & GENESIS LED INSTALLATION INSTRUCTIONS

OPTIONAL FOR GENESIS LED
For high vibration environments we recommend fitting the supplied 1/4” x 1 1/4” long UNC
stainless steel hex bolts with washers and nuts. Torqued to 8Nm
Side Bolt
M10 x 35
Optional
Mounting Bolt
M10 x 35
Side Bolt
M10 x 35
NOTE When lights are used in extreme environments always re-check torques
5.

ELECTRICAL CONNECTIONS
The Xtreme series lights are fitted with a high current waterproof 4 pin electrical connector.
Included in the kit is the mating connector fitted with short lengths of cable for integration with an
appropriate wiring harness. i.e. Harness must be capable of 15A per light.
If existing wiring harness is suitable the included connector needs to be fitted directly to your existing
driving light circuit.
CONNECTOR WIRE COLOUR IDENTIFICATION
1. Red: Positive for full intensity– connect to positive wire on relay / vehicle harness
2. Black: Negative - connect to negative (earth)
3. Blue: Positive for day time positioning (optional) - connect to ignition signal wire
4. Yellow: Positive for night time positioning (optional) - connect to low beam signal wire.
NOTE: To operate night time positioning, ensure blue wire is also connected to ignition signal wire.
Warning: Only connect positioning lights in locations where they are legal to use. Please check local
laws.
LIGHTFORCE AUSTRALIA VENOM & GENESIS LED USER INSTRUCTIONS
V1.0 / DECEMBER 16
VENOM & GENESIS LED INSTALLATION INSTRUCTIONS

NOTE
For maximum performance, three mode operation and safety we recommend the use of optional
wiring harness LFDLHTS – for fitment follow the installation instructions included with the harness.
CAUTION
Improper installation of the connector will aect the reliability and operation of your lights. Do not
remove the waterproof connector from the driving light cable; this will lead to water ingress and
void warranty.
PLEASE NOTE
Lightforce driving lights are designed to be mounted in the horizontal/forward facing position only.
Pointing the light upwards can cause heat damage to the lens. Failure to comply with this
requirement may void warranty.
7.

LIGHTFORCE AUSTRALIA VENOM & GENESIS LED USER INSTRUCTIONS
V1.0 / DECEMBER 16
VENOM & GENESIS LED INSTALLATION INSTRUCTIONS
VENOM LED // FILTER REMOVAL
• Filter is held in place by 4 clips.
• Li tab at bottom of light and pull filter away from bezel releasing the clips.
VENOM LED // FILTER REFITTING
• Insert the filter at the top position
• Push filter onto bezel using filter tab until side clips are engaged
• Ensure filter is correctly aligned within bezel

GENESIS LED // FILTER REMOVAL
• Unlock each filter tab from the light by liing the rear of the tab away from the bezel
• Swing the base of the filter away from the light
• The filter will drop down and away from the light
GENESIS LED // FILTER REFITTING
• Genesis filters have a location lug at the top and locking tabs at the bottom
• Inset the locating lug into the recess found at the underside of the top of the bezel
• While pushing filter up, push the base of filter in towards the light
• Lock each filter tab in by pushing down on the forward facing lever tabs
9.

LIGHTFORCE AUSTRALIA VENOM & GENESIS LED USER INSTRUCTIONS
V1.0 / DECEMBER 16
• Power: 75 Watts
• Raw lumens: 7850lm
• Eective lumens: 6800lm
• Input voltage range: 10 – 32V
• Current draw: 5.7 Amps @13.2V
• Colour temperature: 5000K
• LED lifespan: 50,000 hours
• Input cable length: 460mm
• Operating temperature: -40 to 63C
• Weight including bracket: 1.2kg
VENOM & GENESIS LED INSTALLATION INSTRUCTIONS
VENOM LED // TECHNICAL SPECIFICATIONS
VENOM LED // FEATURES
• 75W LED within a 150mm housing
• 21 x Lumileds LEDs
• 3 Stage Operation
• Full intensity
• Day time positioning
• Night time positioning
• CISPR25* compliant reducing radio
frequency interference
• Cast aluminium housing and bezel
• Hard-wearing UV stable powder coat finish
• Reverse polarity voltage protection
• High current waterproof connectors
• IP69K rated to protect against moisture /
contaminant ingress
• Genuine Gore® waterproof membrane with
mechanical seal
• Thermal overload protection
• Impact resistant polycarbonate filter
• 3 year warranty
*CISPR25 is the internationally recognised standard covering allowable limits of electromagnetic
radiated and conducted interference for components installed in vehicles