Lighthouse Worldwide Solutions REMOTE 5104V User manual

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Lighthouse Worldwide Solutions
REMOTE 5104V Airborne Particle Counter
Operating Manual

Copyright © 2006 - 2013 by Lighthouse Worldwide Solutions. All rights reserved. No part of
this document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
REMOTE 5104V™ is a trademark of Lighthouse Worldwide Solutions.
Microsoft
®
, Microsoft Windows™, and Excel™ are trademarks of Microsoft Corporation.
LWS Part Number 248083293-1 Rev 7

EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.
1221 Disk Drive
Medford, OR 97501
Declares that the product:
Product Name: Remote Airborne Particle Counter
Model Number(s): REMOTE 2014V, 3014V, 5014V, 5104V
Conforms to the following Product Specifications:
SAFETY EN61010-1:2001 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use Part I:
General Requirements IEC 61010-1:2000
CAN/CSA C22.2 No. Safety Requirements for Electrical Equipment for
1010.1-1992 Measurement, Control, and Laboratory Use, Part 1:
General Requirements
CSA-C22.2 No. Electrical Equipment for Measurement, Control,
61010-1, 2
nd
Ed., and Laboratory Use – Part 1: General
July 2004 Requirements
ISA-82.02.01 2
nd
Ed., Electrical Equipment for Measurement, Control,
July 2004 and Laboratory Use – Part 1: General
Requirements
CSA-C22.2 No. Non-incendive Electrical Equipment for Use in
213-M1987 (R 1999) Class 1, Division 2 Hazardous Locations
ISA-12.12.01-2000 Non-incendive Electrical Equipment for Use in
Class 1 and II, Division 2 and Class III, Divisions
1 and 2 Hazardous (Classified) Locations
LASER SAFETY IEC 60825-1 Am. 2 Guidance on Laser Products: Conforms to
IEC 60601-2-22 FDA 21 CFR Chapter 1 Subchapter J
(Laser Notice 50)

EMC EN61326 Electrical Equipment for Measurement, Control and
Laboratory Use EMC Requirements Part 1: General
Requirements Includes Amendment A1:1998;IEC
61326:1997 + A1:1998
GMP 21CFR-Part 211 Guidance for industry Sterile Drug Products,
Produced by Aseptic Processing Current Good
Manufacturing Practice: Remote Particle Counting
Probe
UL 61010A-1 – UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements
Replaces UL 3101-1
Supplementary information: The product herewith complies with the requirements of the Low Voltage Directive
73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC,
and carries the CE marking accordingly.
Fremont, CA, May 15, 2007 William L. Shade – V.P. Engineering

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248083293-1 Rev 7 t-i
Table of Contents
List of Figures
List of Tables
About this Manual
Text Conventions ................................................................................................................ i
Additional Help ................................................................................................................... i
Chapter 1 Safety
Safety Considerations .................................................................................................... 1-1
Warnings ........................................................................................................................ 1-1
Suitability ....................................................................................................................... 1-1
Laser Safety Information ............................................................................................... 1-1
Electrostatic Safety Information .................................................................................... 1-4
R5104V and Daisy Chaining ......................................................................................... 1-4
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Accessories .................................................................................................................... 2-2
REMOTE 5104V Specifications ................................................................................... 2-3
Chapter 3 Getting Started
Initial Inspection ............................................................................................................ 3-1
Shipping Instructions ..................................................................................................... 3-1
Cable Build .................................................................................................................... 3-2
Requirements ..................................................................................................... 3-2
Site Preparation .................................................................................................. 3-2
Procedure ............................................................................................... 3-4
Operation ..................................................................................................................... 3-10
Understanding the LEDs .................................................................................. 3-10

Lighthouse REMOTE 5104V Operating Manual
t-ii 248083293-1 Rev 7
Connections ..................................................................................................... 3-11
.Communication Ports ..................................................................................... 3-12
Cabling Sensor ................................................................................................. 3-12
DIP Switches .................................................................................................... 3-15
Instrument Mounting ....................................................................................... 3-15
Power ............................................................................................................... 3-16
Vacuum Inlet .................................................................................................... 3-16
Chapter 4 Communications
DIP Switches .................................................................................................................. 4-1
DIP Switch General Definitions ........................................................................ 4-2
Communication Modes .......................................................................... 4-2
DIP Switch Addressing .......................................................................... 4-3
Communicating with the Instrument ............................................................................. 4-4
RS-485 Port ........................................................................................................ 4-4
Chapter 5 Programming with MODBUS Protocol
DIP Switches .................................................................................................................. 5-1
Protocol Settings ............................................................................................................ 5-1
Power On/Auto Start ...................................................................................................... 5-1
Running the Instrument Using MODBUS ..................................................................... 5-2
AUTOMATIC Counting Mode ......................................................................... 5-2
MANUAL Counting Mode ................................................................................ 5-3
Configuring with the MODBUS Protocol ..................................................................... 5-3
Setting the Real Time Clock .............................................................................. 5-3
Changing the Default Instrument Parameters .................................................... 5-4
Using Sensor Setting Registers .............................................................. 5-5
Location (Register 40026) ..................................................................... 5-5
Hold Time (Registers 40031, 40032) .................................................... 5-5
Sample Time (Registers 40033, 40034) ................................................ 5-5
Alarm Enable Registers ..................................................................................... 5-6
Enable Alarming for a Channel ............................................................. 5-7
Threshold Setup Registers ................................................................................. 5-7
Setting the Alarm Threshold Value ....................................................... 5-8
Appendix A R5104V MODBUS Register Map v1.44
COMM Settings ............................................................................................................ A-1
Supported MODBUS Commands ................................................................................. A-1
Sensor Settings Registers .................................................................................. A-2
Device Status ........................................................................................ A-4
Alarm Enable Registers .................................................................................... A-6
Enable Alarming for a Channel ............................................................ A-7

Table of Contents
248083293-1 Rev 7 t-iii
Threshold Setup Registers ................................................................................ A-8
Setting the Alarm Threshold Value ...................................................... A-9
Data Registers ............................................................................................................... A-9
Device Status Word ........................................................................................ A-11
Data Enable Registers ..................................................................................... A-11
Data Type Registers ........................................................................................ A-12
Data Units Registers ....................................................................................... A-13
Appendix B Maintenance
Safety Considerations .................................................................................................... B-1
Routine Maintenance ..................................................................................................... B-1
Laser Safety Information ............................................................................................... B-1
Appendix C Limited Warranty
Limitation Of Warranties: .................................................................................. C-1
Warranty Of Repairs After Initial Two (2) Year Warranty: .............................. C-1
Index

Lighthouse REMOTE 5104V Operating Manual
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248083293-1 Rev 7 LOF-1
List of Figures
LASER Warning Label on Unit ... 1-1
Explosion Hazard Label ... 1-2
R5104V Label with Hazard Symbol ... 1-3
REMOTE 5104V Airborne Particle Counter ...
2-1
R5104V RJ45 Cable Parts ... 3-4
Housing with Cable Inserted ... 3-4
Close-up of Wire Loom ... 3-5
EIA/TIA-568B Color Code Example ... 3-5
Loomed Wires Being Inserted into RJ-45 ... 3-6
Typical RJ-45 Crimp Tool ... 3-6
Close-up of RJ-45 Wire Detail ... 3-6
Close-up of RJ-45 Latch ... 3-7
Lock Clip Installation ... 3-7
Tighten Cable Clamp Nut ... 3-7
Install Connector Seal ... 3-8
Cable Connector Completed ... 3-8
Mounting Template ... 3-9
Front Panel LEDs ... 3-10
Instrument Top Connections ... 3-11
Instrument Bottom Connections ... 3-11
Readying Cable for Attachment ... 3-13
Cable Attachment Step 2 ... 3-13
Cable Receptacle Lock Groove ... 3-14
Cable Fully Attached ... 3-14
Mounting Details ... 3-15
DIP Switch Cover ... 4-1
DIP Switches Exposed ... 4-1
Explosion Hazard Label ... B-2

Lighthouse REMOTE 5104V Operating Manual
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248083293-1 Rev 7 LOT-1
List of Tables
REMOTE 5104V Specifications ... 2-3
DIP Switch settings ... 4-2
DIP Switch Communications Mode ... 4-2
DIP Switch Addressing ... 4-3
RJ-45 Pinouts ... 4-4
EIA RS-485 Communication Standards ... 4-5
MODBUS Action Commands ... 5-2
Real Time Clock Registers ... 5-3
Data Set Registers ... 5-3
Instrument Parameters ... 5-4
Alarm Enable/Disable Bits ... 5-6
Alarm Enable Registers ... 5-6
Example of Alarming on only Channel 2 ... 5-7
Alarm Threshold Registers ... 5-8
Alarm Threshold Registers set to 1000 ... 5-8
MODBUS Communications Settings ... A-1
MODBUS Registers ... A-1
Sensor Settings Registers ... A-2
Device Status ... A-4
Command Register ... A-5
Alarm Enable/Disable Bits ... A-6
Alarm Enable Registers ... A-7
Example of Alarming on only Channel 2 ... A-7
Alarm Threshold Registers ... A-8
Alarm Threshold Registers set to 1000 ... A-9
Data Registers ... A-9
Device Status Word ... A-11
Data Types ... A-12
Examples of Particle Data Items ... A-13
Data Units ... A-14

Lighthouse REMOTE 5104V Operating Manual
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248083293-1 Rev 7 i
About this Manual
This manual describes the detailed operation and use of the Lighthouse
REMOTE 5104V Airborne Particle Counter.
Text
Conventions
The following typefaces have the following meanings:
Note: A note appears in
the sidebar to give extra
information regarding a
feature or suggestion
italics Represents information not to be typed
or interpreted literally. For example, file
represents a file name. Manual titles are
also displayed in italics.
WARNING: A
warning appears in a
paragraph like this and
warns that doing
something incorrectly
could result in personal
injury, damage to the
instrument or loss of
data.
boldface Introduces or emphasizes a term.
Courier font Indicates command syntax or text
displayed by the diagnostic terminal.
Bold Courier Indicates commands and information that
you type.
Helvetica Italics Indicates a comment on a command or
text output.
Additional
Help
For more information about Lighthouse REMOTE 5104V Airborne
Particle Counters, contact Lighthouse Worldwide Solutions:
Service and Support
Tel: [phone] (USA Toll Free)
Tel: [phone] (Outside of USA)
[email protected]

Lighthouse REMOTE 5104V Operating Manual
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248083293-1 Rev 7 1-1
1 Safety
Safety
Considerations
Warnings and cautions are used throughout this manual. It is the
responisbility of the user to familiarize themselves with the meaning of
a warning before operating the particle sensor. All warnings will appear
in the left margin of the page next to the subject or step to which it
applies. Take extreme care when doing any procedures preceded by or
containing a warning.
Warnings There are several classifications of Warnings defined as follows:
• Laser - pertaining to exposure to visible or invisible Laser
radiation;
• Explosion Hazard - pertaining to use of the instrument in explosive
atmospheres;
• Electrostatic - pertaining to electrostatic discharge.
Suitability Note: THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,
DIVISION 2, GROUPS A, B, C & D OR NON-HAZARDOUS
LOCATIONS ONLY.
Laser Safety
Information
This product contains a Laser-based sensor that is a Class I when used
under normal operation and maintenance. Service procedures on the
sensor can result in exposure to invisible radiation. Service should be
performed only by factory-authorized personnel. See Figure 1-1.
Figure 1-1 LASER Warning Label on Unit

Lighthouse REMOTE 5104V Operating Manual
1-2 248083293-1 Rev 7
The particle counter has been evaluated and tested in accordance with
ISA-82.02.01 2
nd
Ed., July 2004, "Safety Requirements For Electrical
Equipment for Measurement, Control, and Laboratory Use" and ANSI/
ISA-12.12.01-2000, "Nonincendive Electrical Equipment for Use in
Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous
(Classified) Locations. See Figure 1-2.
WARNING: The use
of controls, adjustments,
or performance of
procedures other than
those specified within
this manual may result in
exposure to invisible
(infrared) radiation that
can quickly cause
blindness.
Figure 1-2 Explosion Hazard Label
WARNING: EXPLOSION HAZARD - DO NOT DISCONNECT
WHILE CIRCUIT IS LIVE UNLESS THE AREA IS KNOWN TO BE
NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D’EXPLOSION - NE PAS
DÈBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION, A
MOINS QU’IL NE S’ÀGISSE D’UN EMPLACEMENT NON
DANGEREUX.
WARNING: EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR Class I, DIVISION
2.
AVERTISSEMENT - RISQUE D’EXPLOSION - LA SUBSTITUTION
DECOMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE
POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2.
WARNING
EXPLOSION HAZARD
DO NOT DISCONNECT WHILE CIRCUIT
IS LIVE UNLESS AREA IS KNOWN TO
BE NON-HAZARDOUS
RISQUE D’EXPLOSION
NE PAS DÈBRANCHER TANT QUE LE
CIRCUIT EST SOUS TENSION,
À MOINS QU’IL NE S’AGISSE D’UN
EMPLACEMENT NON DANGEREUX

Safety
248083293-1 Rev 7 1-3
WARNING: EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D’EXPLOSION - AVANT DE
DÉCONNECTER L’EQUIPMENT, COUPER LE COURANT OU
S’ASSURER QUE L’EMPLACEMENT EST DÉSIGNÉ NON
DANGEREUX.
Wherever the symbol to the left is found within this manual, it indicates
that a hazardous or potentially hazardous condition or situation exists
and that it is imperative that the accompanying text be read and any
cautions be observed. The importance of this cannot be stressed
enough.
Note: Cautionary statements may be found in the Introduction,
Getting Started and the Communication chapters, where the reader
will find this symbol.
Figure 1-3 illustrates use of the caution symbol on the REMOTE
5104V product overlay.
Figure 1-3 R5104V Label with Hazard Symbol
For further assistance, please contact Lighthouse Service and Support
at 800-945-5905 (USA Toll Free) or 541-770-5905 (Outside of USA).

Lighthouse REMOTE 5104V Operating Manual
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Electrostatic
Safety
Information
Electrostatic discharge (ESD) can damage or destroy electronic
components. Therefore, all service or maintenance work should be
done at a static-safe work station. A static-safe work station can be
created by doing the following:
WARNING: Using a
wrist-strap without an
isolation resistor will
increase the severity of
an electrical shock.
• Use a grounded conductive table mat and resistor-isolated wrist-
strap combination
• Earth-ground all test instruments to prevent a buildup of static
charge
R5104V and
Daisy
Chaining
WARNING: The REMOTE 5104V is not designed for use in a
daisy chain configuration. It is designed to communicate through
a single RJ45 connector and must be used in a star (connected to
a hub) or a single-point (i.e., connected to a single PC)
configuration where the R5104V is always the terminating device
on the data cable to which it is attached.
WARNING: Defeating this design by using its data connector as
a parallel connection to more than one instrument or as part of a
daisy chain network of instruments may result in damage to the
R5104V, which may void the R5104V’s warranty.