Lighthouse Remote Series User manual



Lighthouse Worldwide Solutions
REMOTE 2014P, 3014P, 5014P Airborne Particle Counter
Gen C
Operating Manual

Copyright © 2011 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
REMOTE 2014P™, REMOTE 3014P™, REMOTE 5014P™ and LMS™ are trademarks of
Lighthouse Worldwide Solutions.
Microsoft®, Microsoft Windows™, and Excel™ are trademarks of Microsoft Corporation.
LWS PN 248083408-1 Rev 1

EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.
1221 Disk Drive
Medford, OR 97501 USA
Declares that the product:
Product Name: Remote Airborne Particle Counter
Model Number(s): REMOTE 2014P, 3014P, 5014P
Conforms to the following Product Specifications:
SAFETY EN61010-1:2001 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use Part 1:
General Requirements IEC 61010-1:2000
Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use, Part 1:
General Requirements
LASER SAFETY Guidance on Laser Products: Conforms to FDA 21 CFR
Chapter 1 Subchapter 1
EMC EN61326 Electrical Equipment for Measurement, Control and
Laboratory Use EMC Requirements Part 1: General
Requirements Includes Amendment A1:1998; IEC
61326:1997 + A1:1998
UL 61010A-1 - UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements
Replaces UL 3101-1
Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC amended by
Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC and carries the
CE marking accordingly.
Fremont, CA, May 15, 2007 William L. Shade – V.P. Engineering


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248083408-1 Rev 1 t-i
Table of Contents
About this Manual
Text Conventions ........................................................................................................................... i
Additional Help .............................................................................................................................. i
Chapter 1 General Safety
Laser Safety Information ............................................................................................... 1-1
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Accessories .................................................................................................................... 2-2
Annual Calibration ......................................................................................................... 2-2
REMOTE 2014P Specifications .................................................................................... 2-3
REMOTE 3014P Specifications .................................................................................... 2-4
REMOTE 5014P Specifications .................................................................................... 2-5
Chapter 3 Unpacking, Inspecting and Installing
Initial Inspection ............................................................................................................ 3-1
Unpacking ...................................................................................................................... 3-1
Shipping Instructions ..................................................................................................... 3-2
Understanding the LEDs .................................................................................... 3-3
Connections ................................................................................................................... 3-4
Communication Ports ........................................................................................ 3-5
4-20mA Analog Inputs ...................................................................................... 3-6
Analog Sensors ...................................................................................... 3-6
DIP Switches ...................................................................................................... 3-7
Power ................................................................................................................. 3-7
Power Switch ..................................................................................................... 3-7
Remote Display Connector ................................................................................ 3-8
Peripheral Interface Connector .......................................................................... 3-8
USB Communications ....................................................................................... 3-8
Using the USB Port to connect to a PC ................................................. 3-9
Ethernet Configuration ................................................................................................ 3-10
Definitions of Terms Used ........................................................................................... 3-11
Preparing for Network Installation .............................................................................. 3-12

Lighthouse REMOTE 2014P, 3014P 5014P Operating Manual
t-ii 248083408-1 Rev 1
Equipment Required: ....................................................................................... 3-12
Software Required: .......................................................................................... 3-12
Additional Requirements: ................................................................................ 3-12
Configure Device ......................................................................................................... 3-13
Ethernet Port Configuration ............................................................................. 3-13
Straight-through Cat5 Setup: ............................................................... 3-13
Cross-over Cat5 Setup: ........................................................................ 3-13
Program the Interface ................................................................................................... 3-14
Windows Telnet Programming: ....................................................................... 3-14
Connect REMOTE P to Ethernet LAN ........................................................................ 3-19
Connect Ethernet Cable to Instrument ............................................................. 3-19
Data .............................................................................................................................. 3-19
Chapter 4 Programming
General Information ....................................................................................................... 4-1
DIP Switches .................................................................................................................. 4-1
DIP Switch Settings ....................................................................................................... 4-2
GENERAL DEFINITIONS ............................................................................... 4-2
Communications Mode .......................................................................... 4-2
REMOTE Display Mode ....................................................................... 4-2
Addressing ......................................................................................................... 4-3
Communicating with the Instrument ............................................................................. 4-4
RS-485 Port ........................................................................................................ 4-5
RS-485 Communications ................................................................................... 4-5
RS-232 Communications ................................................................................... 4-6
Configuring with REMOTE Display ............................................................................. 4-6
Configuring with the MODBUS Protocol ..................................................................... 4-6
Setting the Real Time Clock .............................................................................. 4-7
Changing the Default Instrument Parameters .................................................... 4-7
Running the Instrument ................................................................................................. 4-9
MANUAL Counting Mode .............................................................................. 4-10
AUTOMATIC Counting Mode ....................................................................... 4-10
Chapter 5 Maintenance Procedures
Safety ............................................................................................................................. 5-1
Calibration ..................................................................................................................... 5-1
Cleaning ......................................................................................................................... 5-1
Purge Test ...................................................................................................................... 5-1
Appendix A MODBUS Register Map v1.48
COMM Settings ............................................................................................................ A-1
Supported MODBUS Commands ................................................................................. A-1

Table of Contents
248083408-1 Rev 1 t-iii
Register Map ................................................................................................................. A-2
Sensor Settings Registers .................................................................................. A-2
Device Status .................................................................................................... A-7
Command Register ....................................................................................................... A-7
Data and Alarm Registers ............................................................................................. A-8
Data and Alarm Enable Registers ..................................................................... A-8
Enable Alarming for a Channel ...................................................................... A-10
Threshold Setup Registers .............................................................................. A-11
Setting the Alarm Threshold Value ................................................................ A-12
Data Registers ............................................................................................................. A-12
Device Status Word (30007 - 30008) ............................................................. A-14
Valid Data in Channels (30073 - 30076) ........................................................ A-15
Data Type Registers ........................................................................................ A-16
Data Units Registers ....................................................................................... A-17
Appendix B Zero Count Test
How to Run the Test ...................................................................................................... B-1
Appendix C Limited Warranty
Limitation Of Warranties: .................................................................................. C-1
Warranty Of Repairs After Initial Two (2) Year Warranty: .............................. C-1
Index

Lighthouse REMOTE 2014P, 3014P 5014P Operating Manual
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248083408-1 Rev 1 i
About this Manual
This manual describes the detailed operation and use of the Lighthouse
REMOTE 2014P, 3014P and 5014P Airborne Particle Counters.
Text
Conventions
The following typefaces have the following meanings:
Note: A note appears in
the sidebar to give extra
information regarding a
feature or suggestion
italics Represents information not to be typed
or interpreted literally. For example, file
represents a file name. Manual titles are
also displayed in italics.
WARNING: A
warning appears in a
paragraph like this and
warns that doing
something incorrectly
could result in personal
injury, damage to the
instrument or loss and/or
improper storage of data.
boldface Introduces or emphasizes a term.
Courier font Indicates command syntax or text
displayed by the diagnostic terminal.
Bold Courier Indicates commands and information that
you type. You can use uppercase or
lowercase letters; in this manual,
commands are shown in uppercase.
Helvetica Italics Indicates a comment on a command or
text output.
Additional
Help
For more information about Lighthouse REMOTE 2014P, 3014P or
5014P Airborne Particle Counter, contact Lighthouse Worldwide
Solutions:
(800) 945-5905 Sales and Service
(541) 770-5905 Outside of USA
www.golighthouse.com

Lighthouse REMOTE 2014P, 3014P, 5014P Operating Manual
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248083408-1 Rev 1 1-1
1General Safety
Safety
Considerations
Warnings and cautions are used throughout this manual. Familiarize
yourself with the meaning of a warning before operating the particle
counter. All warnings will appear in the left margin of the page next to
the subject or step to which it applies. Take extreme care when doing
any procedures preceded by or containing a warning.
There are several classifications of Warnings defined as follows:
• Laser - pertaining to exposure to visible or invisible laser radiation
• Electrostatic - pertaining to electrostatic discharge
Laser Safety
Information
This product contains a laser-based sensor that is a Class 1 product (as
defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968)
when used under normal operation and maintenance. Service
procedures on the sensor can result in exposure to invisible radiation.
Service should be performed only by factory-authorized personnel.
The particle counter has been evaluated and tested in accordance with
EN 610109-1:1993, “Safety Requirements For Electrical Equipment
for Measurement, Control, and Laboratory Use” and IEC 825-1:1993,
“Safety of Laser Products”.
WARNING: The use
of controls, adjustments,
or performance of
procedures other than
those specified within
this manual may result in
exposure to invisible
(infrared) radiation that
can quickly cause
blindness. Figure 1-1 Warning label on unit
• For further technical assistance, contact our Technical Support
Team at (800) 945-5905.

Lighthouse REMOTE 2014P, 3014P, 5014P Operating Manual
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248083408-1 Rev 1 2-1
2Introduction
Overview This operating manual introduces you to the Lighthouse REMOTE
2014P, 3014P or 5014P family of Airborne Particle Counters. Included
in this manual are instructions for inspecting, using and maintaining the
instrument.
Description All members of the ’P’ family of instruments have up to six particle
channel sizes and a flow rate of 0.1CFM. The model name denotes the
starting particle size (sensitivity). The 2014P sensitivity is 0.2 microns,
the 3014P sensitivity is 0.3 microns and the 5014P sensitivity is 0.5
microns.
Figure 2-1 REMOTE 3014P Airborne Particle Counter
The instrument uses a laser diode light source and laser beam shaping
optics to illuminate a cross section of the air flow path with a laser
beam. As particles move along the flow path, they cross the laser beam
and scatter light. The light scattered is collected by an imaging optical
system onto a photodiode. The photodiode converts this light into a
current which is converted to a voltage and amplified.

Lighthouse REMOTE 2014P, 3014P, 5014P Operating Manual
2-2 248083408-1 Rev 1
The resulting pulse is measured for width and height. The width of the
pulse is proportional to the time it takes the particle to cross the laser
beam. The height or amplitude of the pulse is equal to the amount of
light scattered by each particle and is proportional to its size.
These pulses are processed by additional electronics that analyze their
height to determine the size of the corresponding particle. This allows
counting of the particles and grouping based on their size.
The REMOTE 2014, 3014P and 5014P are effective in both ultra-clean
areas (such as Class 1 or Class 10) and also in more traditional
cleanzones rated as Class 100 or higher. They were designed for
continuous 24/7 operation. Data is stored in a rotating buffer of 3000
records that can be downloaded real-time or manually as required.
Using an internal pump, the instrument can be installed where space is
limited. The REMOTE 2014P, 3014P or 5014P integrate seamlessly
into large facility monitoring/management systems and transfer up to 6
channels of simultaneous particle count data using RS-485/MODBUS
output. Refer to Specifications in this chapter for additional instrument
information.
The manufacturer recommends that your Lighthouse instrument be
calibrated annually by a Certified Lighthouse Service Provider to
ensure it continues to perform within specification.
Accessories You can order several accessories to tailor the instrument to your needs.
Please contact your Lighthouse Sales Engineer for detailed additional
information.
Annual
Calibration
The manufacturer recommends that your Lighthouse instrument be
calibrated annually by a Certified Lighthouse Service Provider to
ensure that it continues to perform within specification.
When Calibration comes due, the Service LED will illuminate and stay
ON during sampling mode until the instrument has been calibrated.

Introduction
248083408-1 Rev 1 2-3
REMOTE
2014P
Specifications Size Range 0.2 - 2.0 Pm
4 Channel Thresholds Standard: 0.2, 0.3, 0.5, 1.0 μm
Standard: 0.2, 0.3, 0.5, 2.0 μm
Optional: 0.2, 0.25, 0.3, 0.5, 0.7, 1.0, 2.0 μm
6 Channel Thresholds Standard: 0.2, 0.3, 0.5, 0.7, 1.0, 2.0 μm
Optional: 0.2, 0.25, 0.3, 0.5, 0.7, 1.0, 2.0 μm
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per ISO 21501-4)
LightSource Laser diode
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Vacuum Source Internal Vacuum Pump
Calibration NIST Traceable
Communication Modes RS-232 or RS-485 Modbus
Data Storage 3000 records, rotating buffer
Supporting Software Lighthouse Monitoring System, LMS
XChange, LMS Express, LMS ExpressRT
Environmental Sensors Optional: Temperature / Relative Humidity,
Air Velocity, Differential Pressure
Power Supply Input 100-240 VAC, 50-60Hz, 0.4A
Power Requirement +24V, 0.62A
Display Remote Display; color Touchscreen LCD
(optional)
Enclosure Stainless Steel
Dimensions 7.25"[l] x 3.75"(w) x 6"(h) [18.41 x 9.52 x
15.24 cm]
Weight 5.0 lbs (2.26 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 REMOTE 2014P Specifications

Lighthouse REMOTE 2014P, 3014P, 5014P Operating Manual
2-4 248083408-1 Rev 1
REMOTE
3014P
Specifications Size Range 0.3 - 25.0 Pm
4 Channel Thresholds Standard: 0.3, 0.5, 1.0, 5.0 μm
Standard: 0.3, 0.5, 5.0, 10.0 μm
Optional: 0.3, 0.5, 0.7, 1.0, 2.0, 2.5, 3.0, 5.0,
10.0, 15.0, 20.0, 25.0 μm
6 Channel Thresholds Standard: 0.3, 0.5, 1.0, 3.0, 5.0, 10.0 μm
Optional: 0.3, 0.5, 0.7, 1.0, 2.0, 2.5, 3.0, 5.0,
10.0, 15.0, 20.0, 25.0 μm
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per ISO 21501-4)
Laser Source Laser diode
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Vacuum Source Internal Vacuum Pump
Calibration NIST Traceable
Communication Modes RS-232 or RS-485 Modbus
Data Storage 3000 records, rotating buffer
Supporting Software Lighthouse Monitoring System, LMS
XChange, LMS Express, LMS ExpressRT
Environmental Sensors Optional: Temperature / Relative Humidity,
Air Velocity, Differential Pressure
Power Supply Input 100-240 VAC, 50-60Hz, 0.4A
Power Requirement +24V, 0.62A
Display Remote Display; color Touchscreen LCD
(optional)
Enclosure Stainless Steel
Dimensions 7.25"[l] x 3.75"(w) x 6"(h) [18.41 x 9.52 x
15.24 cm]
Weight 5.0 lbs (2.26 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-2 REMOTE 3014P Specifications

Introduction
248083408-1 Rev 1 2-5
REMOTE
5014P
Specifications Size Range 0.5 - 25.0 Pm
4 Channel Thresholds Standard: 0.5, 1.0, 5.0, 10.0 μm
Optional: 0.5, 0.7, 1.0, 2.0, 2.5, 3.0, 5.0, 10.0,
15.0, 20.0, 25.0 μm
6 Channel Thresholds Standard: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 μm
Optional: 0.5, 0.7, 1.0, 2.0, 2.5, 3.0, 5.0, 10.0,
15.0, 20.0, 25.0 μm
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per ISO 21501-4)
Laser Source Laser diode
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Vacuum Source Internal Vacuum Pump
Calibration NIST Traceable
Communication Modes RS-232 or RS-485 Modbus
Data Storage 3000 records, rotating buffer
Supporting Software Lighthouse Monitoring System, LMS
XChange, LMS Express, LMS ExpressRT
Environmental Sensors Optional: Temperature / Relative Humidity,
Air Velocity, Differential Pressure
Power Supply Input 100-240 VAC, 50-60Hz, 0.4A
Power Requirement +24V, 0.62A
Display Remote Display; color Touchscreen LCD
(optional)
Enclosure Stainless Steel
Dimensions 7.25"[l] x 3.75"(w) x 6"(h) [18.41 x 9.52 x
15.24 cm]
Weight 5.0 lbs (2.26 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-3 REMOTE 5014P Specifications

Lighthouse REMOTE 2014P, 3014P, 5014P Operating Manual
2-6 248083408-1 Rev 1
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