Lincoln Electric K1809-1 User manual

Magnum®SG Spool Gun
The agnum®SG – a lightweight, well balanced semiautomatic spool gun
designed for easy and reliable aluminum wire feeding with a variety of CV
power sources and engine-driven welders. Rated 250 amps @ 60%, the
agnum®SG features a generous 25 ft (7.5 m) gun cable and
integrated wire feed speed control in the handle to cut your trips back
to the power source.
Easy to set up, operate and maintain. . . the agnum®SG is a great
addition to your welding tool set.
Publication E12.22 11/06
Web Update 4/07
www.lincolnelectric.com
ACCESSORIES
IG
P ocesses
Output
Input
24
VDC
TECHNICAL SPECIFICATIONS
Rated Output Wi e Feed Speed Wi e Size Range Dimensions
P oduct P oduct Cu ent/ Range Solid Wi e H x W x D Net Weight
Name Numbe Input Powe Voltage/Duty Cycle ipm (m/min.) in. (mm) inches (mm) lbs.(kg)
agnum®
SG Spool Gun
agnum®
SG Spool Gun
With Adapter
K487-25
K1809-1
24 VDC
Requires
odule
50-650
(1.3-16.5) .023-3/64 (0.6-1.2) 6.5 x 3.5 x 16.5 (165 x 89 x 419)
250A/60% 2.7
(1.2)
B
C
D
F
A
G
E
Advanta e Lincoln
A
B
C
G
F
D
E
Large Easy-Grip Handle.
Sizable Trigger is easy
to use with gloved hands.
Remote Wire Speed Control
reduces trips to the welding power source.
Clear Spool Gun Body Cover makes it
easy to check the wire drive path.
Gas Nozzle is built to stand up to rugged use.
Clear electrode Wire Spool Cover allows you to check
remaining wire at a glance.
Generous 25 ft. (7.5 m) Gun Cable Assembly allows you to
work a significant distance from your welding power source.

SYSTEM SELECTION
Power IG®215
• Includes Spool Gun, Adapter and Spool Gun Holder K1809-1
Power IG®255C
• Spool Gun K487-25
• 6-7 Pin Adapter Plug K2445-1
• Spool Gun Holder K1738-1
Power IG®255
• Spool Gun K487-25
• Adapter and Spool Gun Holder K2310-1
CV Power Sources & CV Engine Drives
• Spool Gun K487-25
• Spool Gun Control odule K488
• Control odule Input Cables
– Terminal Strip and Lug Power Cable K492-10,
– 14-pin S-Type and Twist- ate Power Cable K493-10,
– 14-pin S-Type, 115 Volt Plug and Lug Power Cable or K691-10
Engine Drives with Wire Feed odule for CV
• Wire Feed odule K623-1
• Spool Gun K487-25
• Spool Gun Control odule K488
• Control odule Input Cable K691-10
A CLOSER LOOK
Magnum®SG Spool Gun
www.lincolnelectric.com
[2]
The Magnum®SG Spool Gun is an excellent choice for aluminum
sheet metal welding.
Supe io A c Pe fo mance:
• Eliminates many of the wire feeding issues associated with feeding
soft aluminum wire electrode through a conventional push wire
feeding system.
• Rated 250 amps @ 60% duty cycle.
• Capable of feeding .023-3/64" (0.6-1.2 mm) diameter wire electrode
at wire feed speeds of 50-650 ipm (16.5 m/min).
Outstanding Featu es:
• Generous 25 ft. (7.5 m) gun cable.
• Handles 1 lb. (.45 kg) 4" (102 mm) diameter wire electrode spool.
• Integrated wire feed speed control in the handle reduces trips to the
power source.
• Quick Release drive system makes it easy to load wire spools.
• Textured see-through spool and body covers enable the user to easily
monitor wire supply and wire feed path.
• Easily converted to steel or stainless wire welding (.025" / 0.6 mm
diameter) with the optional knurled drive roll and grooved idler roll.
Cont ol Module Featu es:
• Wire Feed Speed Control.
• Built-in gas solenoid and gas preflow control.
•ode switch matches spool gun operation to contactor circuit type in
your power source.
Rugged Quality and Reliability:
• Spool Gun warranted for 90 days.
• K488 Spool Gun odule warranted for one year.
What's Included?
• K487-25 agnum SG Spool Gun with 25 ft. (7.5 m) gun cable and
.035" (0.9 mm) contact tip installed.
• Package of 6 contact tips –
2 each – .030" (0.8 mm), .035" (0.9 mm) and 3/64" (1.2 mm).
• 5/64" (2.0 mm) Allen Wrench
• Operating anual

Magnum®SG Spool Gun
www.lincolnelectric.com
[3]
RECOMMENDED OPTIONS
GENERAL OPTIONS
SG Control Module
Provides control of wire speed
and gas flow. For use with CV
power sources and CV Engine
Drives with output contactor.
Order K488
Control Module Input Cable
– Terminal Strip and Lug
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln®power sources having
terminal strip and lug connec-
tions.
Order K492-10
Control Module Input Cable
– 14 pin MS type &Twist MateTM
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln®power sources having
14-pin S-type control connec-
tions and Twist- ateTM power
connections.
Order K493-10
Control Module Input Cable
– 14 pin MS type, 115 Volt
Plug &Lug
Required for connection of control
module to power source. Consists
of control and electrode cables
and gas line. 10 ft. (3.0 m). For
Lincoln®engine driven power
sources with 14-pin S-type
connection, separate 115V
NE A receptacles and lug
power connections.
Order K691-10
Ma num®SG Spool Gun Control
Cable Adapter
Allows the K487-25 agnum®SG
Spool Gun’s 6-pin control cable
plug to connect to the Power
IG®255C’s 7-pin spool gun
control cable receptacle.
Order K2445-1
SP-255/Wire-Matic™Spool Gun
Adapter Kit
Enables the SP-255 and Wire-
aticTM 255 wire feed welders to
accept the K487-25 spool gun.
Order K672-1
Power MIG®215 and Power MIG
200 Spool Gun and Adapter Kit
This kit includes the K487-25 spool
gun, spool gun holder, gas hose kit
and easy spool gun connection in
the wire drive compartment of the
Lincoln Power IG 215 and Power
IG 200 wire feed welder.
Order K1809-1
Power MIG®255 Spool Gun
Adapter Kit(1)
Enables the Power IG 255
wire feed welder to accept the
K487-25 agnum®SG Spool Gun
or a Prince®XL Spool Gun.
(Includes a spool gun holder).
Order K2310-1
Spool Gun Holder
for Power MIG®
Provides neat storage of spool
gun cable, and gas hose on
power source. Also provides hard-
ware for routing gas hose inside
power source when using a
Prince XL gun. Note: Included in
K1809 1 and K2310 1.
Order K1738-1
EXPENDABLE PARTS
Gas Diffuser KP2010-6
Contact Tip .023-.025 KP2010-7B1
Drive Roll Smooth KP2010-8
Drive Roll Knurled KP2010-9
Teflon Liner KP2010-1
Plastic Guide Tube KP2010-2
Contact Tip Notched .030" KP2010-3B1
Contact Tip Notched .035" KP2010-4B1
Contact Tip Notched 3/64" KP2010-5B1
Desc iption O de Numbe Desc iption O de Numbe
Note: Prince®XL Gun is a registered trademark of MK Products, Inc.
(1) Not required for Power MIG®255C.

A CLOSER LOOK
Ma num SG Spool Gun
Air-Cooled, 25 ft. (7.6 m) K487-25
Air-Cooled, 25 ft. (7.6 m) with Adapter for Power IG®215/200 K1809-1
Recommended General Options
SG Control odule K488
Control odule Input Cable – Terminal Strip and Lug K492-10
Control odule Input Cable – 14 pin MS type & Twist Mate™ K493-10
Control odule Input Cable – 14 pin MS type & Lug K691-10
agnum®SG Spool Gun Control Cable Adapter K2445-1
SP-255/Wire- atic Spool Gun Adapter Kit K672-1
Power IG®255 Spool Gun Adapter Kit K2310-1
Spool Gun Holder for Power IG®K1738-1
Recommended Expendable Parts
Teflon Liner KP2010-1
Plastic Guide Tube KP2010-2
Contact Tip Notched .030" KP2010-3B1
Contact Tip Notched .035" KP2010-4B1
Contact Tip Notched 3/64" KP2010-5B1
Gas Diffuser KP2010-6
Contact Tip .023-.025" KP2010-7B1
Drive Roll Smooth KP2010-8
Drive Roll Knurled KP2010-9
Recommended Power Sources
CV Power Sources:
Power IG®215 See publication E7.50
Power IG®255C See publication E7.54
CV-305 See publication E4.22
CV-400 See publication E4.30
CV-655 See publication E4.40
CV Engine Drives:
Ranger®250 See publication E6.103
Ranger®250 LPG See publication E6.104
Ranger®305G See publication E6.117
Ranger®305D See publication E6.118
Classic®300G See publication E6.156
Classic®300D See publication E6.155
Vantage®300 See publication E6.206
Vantage®400 See publication E6.210
Vantage®500 See publication E6.216
Air Vantage®500 See publication E6.217
TOTAL:
MAGNUM®SG SPOOL GUN ORDER FORM
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the
needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond
to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability,
with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to
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Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.