Lincoln Electric AEROMIG 3D Mounting instructions

BOOM
AEROMIG 3D
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
No W000340212 - W000340213 - W000340214
EDITION : EN Instructions for use REF : 8695 8025
REVISION : A
DATE : 06-2021 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 8025
AEROMIG 3D I
CONTENTS
A - INTRODUCTION ..........................................................................................................................1
USING THE MANUAL..............................................................................................................1
MACHINE GUARANTEE .........................................................................................................1
ASSISTANCE...........................................................................................................................1
DESCRIPTION OF PICTOGRAMS..........................................................................................1
B - GENERAL SAFETY INSTRUCTIONS.........................................................................................2
PERSONAL PROTECTION.....................................................................................................2
C - OVERALL DESCRIPTION...........................................................................................................4
DESCRIPTION OF EQUIPMENT ............................................................................................4
BENEFITS................................................................................................................................4
DRAWINGS OF AEROMIG 3D BOOMS..................................................................................5
D - INSTALLATION............................................................................................................................8
INSTALLATION OF BUNDLE AND FEEDER..........................................................................9
E - MAINTENANCE............................................................................................................................10
LUBRICATION OF SECONDARY PIVOT ...............................................................................10
SPARE PARTS ........................................................................................................................11
PERSONAL NOTES ..........................................................................................................................12

8695 8025
II AEROMIG 3D

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AEROMIG 3D -1
A - INTRODUCTION
USING THE MANUAL
Please read this manual before you start handling, installing or using the machine. Keep the manual safe in a place
known to the user of the machine and maintenance personnel until the machine is finally destroyed.
This manual explains how to transport, install, use and maintain the filter. It cannot in any event replace the
experience of the user for operations of varying difficulty.
Before the filter is used by a new user, make sure that they have read this manual and understood all the explanations
provided.
For any further information, please feel free to contact the technical departments of LINCOLN ELECTRIC.
MACHINE GUARANTEE
This machine is guaranteed for 12 months from the date of purchase.
During the first 12 months of use, defective parts shall be replaced free of charge providing the damage is not the
result of improper use of the machine.
The machine guarantee shall cease automatically when the machine is no longer the property of the original buyer.
The terms of validity of the guarantee shall be subject to verification and acceptance by our sales department.
Any nonconforming use that could damage the machine shall not be covered by the guarantee.
For the guarantee to operate, the equipment must be inspected by our technical department.
ASSISTANCE
LINCOLN ELECTRIC is at your disposal for any work on your equipment.
Please send any requests to the technical department.
HOT LINE ([phone]
DESCRIPTION OF PICTOGRAMS
To make this document easier to understand, it contains pictograms with the meanings given below:
DANGER: indication used when failure to follow the instructions could lead to a serious
hazard for personnel.
WARNING: indication used when failure to follow the instructions could lead to damage
to the machine, associated elements or the surroundings.
This symbol shows that the description is intended for specialised personnel.

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B - GENERAL SAFETY INSTRUCTIONS
PERSONAL PROTECTION
Risks of external injury relating to welding operations
Whole body
—The operator must be clothed and protected to suit the requirements of the job.
—Make sure that no part of the bodies of operators and helpers can come in contact with metal pieces or
parts that are live or are liable to become live accidentally.
—Do not wind electricity cables around the body.
—Keep safety guards and panels in place.
—The operator must always wear personal insulating protection (Order of 14 December 1988, Section III).
—The protection must be kept dry to prevent electric shocks if it is wet, or ignition in the presence of oil.
Personal protective equipment worn by operators and their helpers - gloves, aprons, safety shoes - offer the added
benefit of protecting them from burns due to hot parts, splatter and slag.
Make sure the PPE is in good condition and replace it before it ceases to offer protection.
Face and eyes
It is indispensable to protect the following:
—Eyes, from arc injury (dazzling due to visible light from the arc, and infrared and ultraviolet radiation).
—Hair, face and eyes from welding splatter and projection of slag during weld cooling
The welding mask, when used under or without a helmet, must always be equipped with a protective filter, the
shade of which depends on the intensity of the welding arc current (Standards NF S77-104 A 88-221 A88-222).
The coloured filter may be protected from impacts and splatter by a transparent glass located on the front of the
mask.
If the filter is replaced, use another one with the same part number (shade number).
Persons in the vicinity of the operator, especially any helpers, must be protected by means of suitable screens,
anti-UV goggles or, if needed, masks with suitable protective filters (EN 139).

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AEROMIG 3D -3
Specific case of chlorine solvents in welding: (used for cleaning or degreasing).
—The fumes from these solvents can be changed into toxic gases when subjected to arc radiation, including
from a distance.
—Such solvents may therefore not be used in locations where electric arcs occur, if the solvents are not in a
sealed enclosure.
Work in confined spaces
Examples:
—Mine roads
—Piping and pipelines
—Ship docks, pits, manholes, cellars
—Tanks
—Ballast tanks
—Silos
—Reactors
Special precautions must be taken before undertaking welding operations in such enclosures, where suffocating
and poisoning and fire and explosion risks are very great.
A work permit procedure setting out all the safety measures must systematically be set up.
Make sure that ventilation is appropriate, paying special attention to:
—under-oxygenation
—over-oxygenation
—excess fuel gas

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C - OVERALL DESCRIPTION
For your safety and optimum equipment performance, please
read this manual carefully before using this equipment.
DESCRIPTION OF EQUIPMENT
Ergonomic booms AEROMIG 3D with three directional axes are used for fitting out workstations, and make an
invaluable contribution to the well-being of the operator.
The boom uses an original deformable parallelogram concept to adjust the height of the reel or tool to support,
making changing a wire feeder reel easy and safe. The parallelogram is raised and lowered easily using the crank.
It is available in three models :
AEROMIG 3D 20 x 06 : Permissible load at the end of the boom : 70 kg
AEROMIG 3D 30 x 10 : Permissible load at the end of the boom : 70 kg.
AEROMIG 3D 43 x 22 : Permissible load at the end of the boom : 40 kg
- Up/down movement by a crank that controls a jack compensated by a gas lift.
- May be fixed to the metal structural frame of the building or placed on a stand.
- Double articulation at two-thirds of the bearing arm:
- 180° at the wall hanging point
- 350° for the tool support.
- Feeder bundle and extraction hose integrated into the body of the boom.
Optional connectors and compressed air kit (connected at the end of the boom).
Part numbers
Boom AEROMIG 3D 20-06
W000340213
Boom AEROMIG 3D 30-10
W000340214
Boom AEROMIG 3D 43-22
W000340212
230 V connectors and compressed air kit
W000340253
Delivery :
The boom is supplied ready for installation.
BENEFITS
- Workstation ergonomics
- Ease of use
- Reduction of costs of cable wear and tear and welding equipment damage
- Quick putting into service

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AEROMIG 3D -5
DRAWINGS OF AEROMIG 3D BOOMS
Boom AEROMIG 3D model 20 - 06

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Boom AEROMIG 3D model 30 - 06

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Boom AEROMIG 3D model 43 - 22

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D - INSTALLATION
The product may only be installed by operators who are trained and authorised for that purpose.
During the installation process, always use personal protective equipment (PPE) in order to avoid injury. That also applies
to the workers who enter the working area during the installation.
Use appropriate protective equipment and devices if you work at a height above 2 metres.
The boom AEROMIG 3D is delivered ready for installation. It must be put in place using appropriate handling equipment.
The package does not contain hardware for fastening wall brackets, as it would depend on the type of wall or fastening
support.
Before fitting the wall brackets, make sure that the wall is strong
enough (minimum wall thickness 200 mm). While drilling, mind any
gas and water pipes and electrical wiring. A minimum 5 mm thick
companion plate in steel will be required for proper fastening.
We recommend fastening the boom to a metal structure in
accordance with applicable safety rules.
Wall bracket drawing
Adjusting the main pivot
Main tightening nut for adjusting the
rotation of the main pivot

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INSTALLATION OF BUNDLE AND FEEDER
The welding bundles and extraction hose must be placed inside the tubes of the primary and secondary pivot and
on the rail along the primary arm.
The reel is to be fastened at the end of the boom with the straps supplied, on the fastening tabs provided.

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E - MAINTENANCE
Please read the manually carefully before you start any servicing work. Maintenance operations may
only be carried out by specialised and qualified individuals. Behaviour that does not comply with the
safety instructions provided could lead to major hazards for personnel and damage to property and/or
the surroundings.
MAINTENANCE OF MECHANICAL PARTS
The machine requires negligible mechanicalmaintenance if it is used correctly in accordance with its technical
characteristics.
Before any type of maintenance that is not clearly defined in these instructions, please make inquiries with
the technical department ofLINCOLN ELECTRIC.
The performance of operations that may not be carried out or are contrary to the standards and procedures
of the “General instructions” section would releaseLINCOLN ELECTRIC from liabilityfor anydamage caused
and would void the guarantee if it is still valid.
LUBRICATION OF SECONDARY PIVOT
Depending on the use of the boom, the secondary pivot may need to be lubricated to ease the rotation of the
secondary arm.
We recommend the use of Extreme Pressure Motul 200 type grease.
Lubrication point
Lubrication point

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SPARE PARTS
Description
Part number
Quantity
Secondary pivot ball bearings - 608 2RS
Please enquire
3
Jack and gas stays for Boom 20-06 and 30-10
W000379659
1
Jack and gas stays for Boom 43-22
W000379660
1

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PERSONAL NOTES
Lincoln Electric France S.A.S.
Avenue Franklin Roosevelt 76120 Le Grand Quevilly
76121 Le Grand Quevilly cedex
www.lincolnelectriceurope.com