Lincoln Electric Idealarc DC -1000 User manual

MIG, Flux-Cored, Submerged Arc, Gouging
Idealarc®DC-1000
If your application requires pure welding power combined with multi-
process flexibility, then the DC-1000, with 1300 amps of smooth DC
output, is your best investment.
Designed for semiautomatic and automatic welding, the precise control
of the DC-1000 delivers superior high amperage MIG, flux-cored,
submerged arc welding and air carbon arc gouging with up to
5/8" (15.9 mm) diameter carbons.
Publication E5.50 1/06
www.lincolnelectric.com
Processes
Advantage Lincoln
• 500 amp output connections provide enhanced arc characteristics for
low amperage submerged arc and MIG welding procedures.
• Single range control for precise output control and easy operation.
• Standard analog ammeter and analog voltmeter.
• Use the mode switch to select the desired output characteristics
for the process being used–CV Submerged Arc, CV Innershield®,
CC Submerged Arc.
• Power start/stop push button (NVR) switches with pilot light.
• Fuse protected 115V wire feeder auxiliary power with
1000 volt-amp capacity.
• Terminal strip and output studs for remote connections and cable.
• Low profile case allows installation of the DC-1000 under a workbench
and for stacking up to 2 machines to conserve floor space.
• Removable side panels for easy access to internal parts.
• Line voltage compensation maintains weld consistency, even with line
voltage changes of ±10%.
• Electronic and thermostatic protection from current overload and
excessive temperatures.
• Internal components, including windings, rectifiers and circuit
boards, are coated to protect against the effects of moisture
and corrosion.
• Recessed front panel protects operating controls.
• Three-year warranty on parts and labor.
• Seven-year warranty on the power rectifier.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
MULTIPROCESS WELDERS
CV
CC
DC
60
Hz
3
PHASE
TECHNICAL SPECIFICATIONS
Dimensions Net
Product Product Input Rated Output Input Current Output H x W x D Weight
Name Number Power Current/Voltage/Duty Cycle @ Rated Output Range inches (mm) lbs. (kg)
DC-1000 K1386-3 230/460/3/60 1000A / 44V / 100% 193/96.5A 16-46 V 30.7 x 22.25 x 39.0 821 (372)
150-1300A (781 x 567 x 991)
K1387-3 220/380/440/3/50/60 193/112/96.5A
K1387-4 380/500/3/50/60 112/85A
K1387-6 415/3/50/60 102A
Output
Input
50
Hz

THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our
customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on
the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We
expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration,
we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter
any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer.
Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service.
Subject to Change — This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
DC-1000 230/460/3/60 K1386-3
DC-1000 220/380/440/3/50/60 K1387-3
DC-1000 380/500/3/50/60 K1387-4
DC-1000 415/3/50/60 K1387-6
RECOMMENDED GENERAL OPTIONS
Paralleling Kit K1897-1
42 Volt Transformer Kit K1520-1
Remote Output Control, 25 ft. (requires K843) K857
Remote Output Control, 100 ft. (requires K843) K857-1
Control Cable Adapter Kit – 6 pin to terminal strip K843
Control Cable Adapter Kit – 14 pin to terminal strip K1798
RECOMMENDED WIRE FEEDER OPTIONS
LN-9 and LN-9 GMA See Publication E8.50
NA-3 See Publication E9.10
NA-5 See Publication E9.30
LT-7 See Publication E9.70
TOTAL:
PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE
IDEALARC DC-1000 ORDER FORM
RECOMMENDED OPTIONS
Paralleling Kit
Permits paralleling of two
power sources.
Order K1897-1
42 Volt Transformer Kit
Transforms 115V AC to 42V AC for
use with wire feeders requiring 42V
AC input power. Terminal strip
connection.
Order K1520-1
Remote Output Control
Consists of a control box with
choice of two cable lengths.
Permits remote adjustment of
output. 6-pin connection.
Order K857 for 25 ft. (7.6m)
Order K857-1 for 100 ft. (30m)
Control Cable Adapter Kit-6 Pin
Adapts 6-pin MS-type plug
connection to terminal strip on
power source.
Order K843
Control Cable Adapter Kit-14 Pin
Adapts 14-pin MS-type plug
connection to terminal strip on
power source.
Order K1798