Lincoln Electric Magnum 100SG User manual

Rated Output Cable Dimension
Product Product Current/Duty Length H x W x D Net Weight
Name Number Cycle Ft. (m) Inches (mm) Lbs. (kg)
Magnum®100SG K2532-1 130A/30% 10 15.75 x 10.50 x 4.25 3.5
Spool Gun (3) (400.1 x 266.7 x 1080) (1.6)
without case or cable includes cable
TECHNICAL SPECIFICATIONS
Magnum®100SG
Spool Gun
ACCESSORIES
12
VDC
The Magnum®100SG spool gun is the lowest cost way to add reliable and precise
spool gun wire feeding performance for soft aluminum wire. It’s easy to set up, does
not require a bulky outboard adapter/power module and shares gun expendable parts
with the standard MIG gun included with the Power MIG®models.
The Magnum®100SG is a reliable, low-price aluminum welding spool gun for novice
and experienced welders. For added protection, the Magnum®100SG comes with a
cushioned carrying case. To reduce the number of expendable parts needed, this spool
gun uses the same contact tips and nozzles as the standard Magnum®100L MIG gun.
Visit www.lincolnelectric.com/community/projects/ to see the wide range of projects
that can be built using Lincoln Electric equipment and consumables.
Output
Input
MIG/GMAW
Processes
Advantage Lincoln
E
A
C
D
F
E
D
C
B
F
Publication E12.21 11/06
www.lincolnelectric.com
B
PRODUCTIVITY
• Lightweight at only 3.5 lbs. (1.6 Kg).
• All combinations of specified aluminum alloys and wire
diameters can be fed with the same drive roll and liner assembly.
• 0.030-0.035” (0.8-0.9 mm) drive roll included.
EASE-OF-USE
• Professionally-styled, smooth exterior with ergonomic grip
and balance.
• Full travel mechanical trigger can be easily felt through a
welding glove.
• 10 ft (3.0 m) gun cable, control harness, and gun connector offers
fast connections to the welding machine.
• No expensive gun or bulky adapter module is required.
PEACE-OF-MIND
• Uses the same tips, diffuser, and nozzles as the Magnum®100L.
• Cushioned carrying case protects the gun during storage.
• 90-days warranty on parts and labor.
Fast installation and set-up allows you to get
started on projects and repairs right away.
A

Model K2532-1 Magnum®100SG Spool Gun
Welding Process Aluminum GMAW (MIG), DC electrode positive
polarity with 100% argon welding shielding gas
Wire Alloys Aluminum only: alloys 4043 or 5356
Wire Sizes (Diameters) Solid wire 0.030 or 0.035 inches (0.8 or 0.9 mm)
Spool Size 1 lb. weight, nominal 4 inch diameter spool
Rated Welding Current 130 amps at 30% for 10-minute basis
and Duty Cycle
Overall Weight 3.5 lbs. (1.6 Kg) with cable but without case or spool
Cable Length 10 ft. (3 m)
Method of Guidance Semiautomatic (manually-guided)
Method of Cooling Air-cooled
A CLOSER LOOK
EXPENDABLE PARTS
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0.030” (0.8 mm) (10-pack) KP2039-2B1
0.035” (0.9 mm) (10-pack) KP2039-3B1
Gas Diffuser KP2040-1
Gas Cone Assembly KP1938-1
Gun Tube Assembly KP2631-1
Drive Roll Assembly KP2529-2
Liner Assembly KP2632-1
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CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such
information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating
or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained
in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
FEATURES
• Recommended power sources:
Power MIG®140C, 140T, 180C and 180T.
• 10 ft. (3.0 m) cable length.
WHAT'S INCLUDED
• Fully assembled K2532-1 spool gun with spring
for use with alloy 5356 wire.
• 1 spool of 0.035” (0.9 mm) aluminum alloy 4043 wire.
• 3 contact tips.
• Instruction manual.
• Electrical harness with toggle switch (must be installed in
welding machine).
• Cushioned carrying case.
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com
RECOMMENDED WELDING MACHINES
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SPECIFICATIONS
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PPoowweerrMMIIGG®®::
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