Lincoln 84803 User manual
©
© Indicates change
Models 84803, 84804, 84806, 84808, 86810
3, 4¼, 6, 8 & 10 IN. AIRMOTORS
Series “B”
OWNERS MANUAL
IT IS THE RESPONSIBILITY OF THE OWNER AND/OR OPERATOR TO PROPERLY USE AND MAINTAIN THIS
EQUIPMENT. CAREFULLY READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
If the operator is not uent in English, the instructions and warnings shall be read and discussed in the operator’s native language,
making sure the operator comprehends the contents.
This equipment complies with OSHA Standards where applicable.
DO NOT exceed the stated maximum working pressure of the airmotor or of the
lowest rated component in your system.
DO NOT alter or modify any part of this equipment.
DO NOT operate this equipment with combustible gas.
DO NOT attempt to repair or disassemble the equipment while the system is
pressurized.
TIGHTEN all uid connections securely before using this equipment.
ALWAYS read and follow the uid manufacturer’s recommendations regarding
uid compatibility, and the use of protective clothing and equipment.
CHECK all equipment regularly and repair or replace worn or damaged parts im-
mediately.
IMPORTANT: Failure to heed these warnings including misuse,
overpressurizing, modifying parts, using incompatible chemicals and uids, or
using worn or damaged parts, may result in equipment damage and/or serious
personal injury, re, explosion, or property damage.
This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. READ AND RETAIN FOR REFERENCE.
One Lincoln Way
St. Louis, Missouri 63120-1578
(314) 679-4200
Copyright 2007
Printed in U.S.A.
Page
Section- A50
- 78H
FORM 403662
MAY - 2007
Page Number - 2 Form 403662
SPECIFICATIONS
CYLINDER EFFECTIVE OPERATING OPERATING MIN. ID. AIR INLET AIR CONS. @ 100
MODEL DIAMETER PISTON PRESSURE TEMP. RANGE OF AIR PSIG (7 BAR)
IN. (MM) AREA IN2 RANGE PSIG °C (°F) SUPPLY SCF/CYCLE
(CM²) (BAR) IN. (MM) (L(N)/CYCLE)
86810 10 (254) 78 (506) 30-1 00 (2-7) 3/4 (20) 3/4” NPTF 3.6 (103)
84808 8 (203) 50 (324) 30-1 00 (2-7) -30 - +200 3/4 (20) 3/4” NPTF 2.6 (75)
84806 6(152) 28(182) 30-100 (2-7) (-34- +93) 1/2 (12) 3/4” NPTF 1.6 (46)
84804 4¼ (108) 14 (92) 30-200 (2-14) 1/2 (12) 1/2 NPTF 1.1 (32)
84803 3 (76) 7 (46) 30-200 (2-14) 3/8 (10) 1/2 NPTF 0.7 (20)
MODEL MAX. STROKE
RECOM. LENGTH WEIGHT SEALS DIM. A DIM. B DIM. C
SPEED IN. (MM) LB. (KG) MATERIAL IN. (MM) IN. (MM) IN. (MM)
CPM
86810 62 (28.1) 13-1/4 (337) 11-5/8(295) 22-3/4 (577)
84808 47(21.2) BUNA-N 11-1/4 (286) 9-9/16 (243) 22-3/4 (577)
84806 75 6 (152) 34 (15.5) and 9-1/4 (235) 7-314 (197) 22-3/4 (577)
84804 26(11.7) *TEFLON 7-1/2 (191) 6 (152) 23-5/8 (599)
84803 25(11.3) 7-1/2 (191) 6 (152) 23-5/8 (599)
*TEFLON® Seals used with Power Valve Spool (Item 13) and Relay Valve (Item 17).
Page Number - 3
Form 403662
SERVICE ASSEMBLIES & KITS
To reduce down-time and take advantage of the modular design of the airmotor, Lincoln recommends using the following Service
Assemblies for repair of the airmotor. After removal, the faulty assembly can then be repaired using the corresponding Soft Parts
Kit.
1. Pilot Bar Subassembly
P/N 242786 (4-1/4”, 6”, 8” & 10” Airmotor)
P/N 242799 (3” Airmotor)
2. Soft Parts Kit P/N 84967 for repair of Pilot Bar
Subassemblies listed above. (Includes all necessary “O”-
rings.)
3. Relay Valve. P/N 242787
4. Air Signal Valve P/N 241768
5. Cylinder Tube Soft Parts Kit
( Includes all “O”-rings, piston seal. etc.)
P/N 84789 (10” Airmotor)
P/N 84791 (8” Airmotor)
P/N 84792 (6” Airmotor)
P/N 84793 (4-1/4” Airmotor)
P/N 84794 (3” Airmotor)
6. Mufer with Gasket P/N 242788
7. Mufer Element Kit P/N 84939 for repair of Mufer listed
above. (Includes element, felts and gasket.)
8. Power Valve Subassembly
P/N 244800(10” Airmotor)
P/N 244804 (8” Airmotor)
P/N 244806 (6” Airmotor)
P/N 244808 (3” & 4-1/4 Airmotor)
9. Soft Parts Kit P/N 84968 for repair of Power Valve
Subassemblies listed above.
10. Power Valve Spool & Body P/N 244802
IMPORTANT: When replacing soft parts, replace all parts
included in the soft parts kit.
Page Number - 4 Form 403662
ALWAYS check equipment for proper operation before each use,
making sure safety devices are in place and operating properly. DO
NOT alter or modify any part of the equipment as this may cause a
malfunction and result in serious bodily injury.
BEFORE CONNECTING AIR MOTOR TO AIR
LINE
LINCOLN SERIES Ill AIRMOTORS are fully pneumatic and require a
minimum specied size of air supply hose for proper operation. Check
specication for minimum ID. of the air supply hose and select cor-
responding sizes of air controls and accessories for non-restrictive air
ow. Lincoln lter, regulator with gauge and lubricators are available
as combination units (FRL).
For 3/8” air line - Model 85387-6
For 1/2” air line - Model 85387-8
For 3/4” air line - Model 85387-12
If quick disconnect coupling should be used, install supplied coupler to
insure proper airmotor operation.
NOTE: Whenever ammable materials are pumped, ground Airmotor
according to Local Codes.
OPERATING PRECAUTIONS
Use Lincoln replacement parts to assure compatible pressure rating.
Heed ALL warnings.
DO NOT OPERATE Airmotor in excess of recommended pressure
ALWAYS read and follow the uid and solvent manufacturer’s rec-
ommendations regarding the use of protective clothing and equip-
ment.
To reduce the risk of serious bodily injury or property damage.
NEVER exceed the maximum air or uid working pressure of the
lowest rated system component.
ATTACHING AIRMOTOR TO PUMPTUBE
1 Tightly attach the tie rods (ltem 41) to the Airmotor lower casting.
Use short threaded end of tie rods.
2. Mount Airmotor on top of pump tube outlet and tightly connect
pump tube coupling nut to Airmotor Piston Rod (Item 5).
3. Hand tighten tie rods to the pump tube with four nuts (Item 42)
supplied with Airmotor.
4. Connect air supply and slowly cycle pump several times using only
enough air pressure to operate pump without stalling.
5. STOP pump on “UP” stroke and tighten four nuts to securely fas-
ten Airmotor to pump tube.
range.
Disconnect air line and relieve (vent) pressure when Airmotor sits idle
for long periods of time and before servicing.
SERVICE AND DISASSEMBLY PROCEDURE
TOOLS REQUIRED
1. 7/64 (.109) Hex Wrench
2. 5/32 (.156) Hex Wrench
3. 3/16 (.189) Hex Wrench
4. 3/4 (.750) Open End Wrench (for 6” Airmotor)
5. 15/16” (.937) Open End Wrench (for 8” Airmotor)
6. 1/2” (.500) Open End Wrench (for 4-1/4” and 3” Airmotor)
7. 1-1/8” (1.125) Open End Wrench (for 10” Airmotor)
8. Pliers
The modular design of the Airmotor and accessibility of vital opera-
tion parts make service available without taking Airmotor out of line or
without complete disassembly.
Power Valve
1. Remove four screws (Items 27 & 34) with 3/16” hex wrench (2 on
each side).
2. Remove End Caps (Items 10 & 14).
3. Push out Valve Spool (Item 13).
4. Remove Spool Bumpers (ltem 9) (One from each end).
5. Remove “O” Ring (Item 11) (One from each end of valve body).
6. Remove four Screws (Item 37) with 3/16” hex wrench and lift valve
body (Item 12).
7. Remove Gasket (Item 15) to complete valve disassembly.
8. To REASSEMBLE, REVERSE procedure.
Pilot Bar Subassembly
1. Remove four Screws (Item 23)(two on each end) with 3/16” hex
wrench and pull out Pilot Bar Subassembly.
2. Remove two Screws (Item 39), with 7/64” hex wrench and lift out
Valve Body (Item 17).
3. Remove four Screws (Item 40)(two on each side of Pilot Bar) and lift
off Upper Bracket (Item 31) and Lower Bracket (Item 32).
4. Remove Air Signal Valves (Item 20).
5. To REASSEMBLE, REVERSE procedure.
Cylinder Tube and Mufer
1. Remove Air Brakes Subassembly (See previous instructions).
2. Remove two Screws (Item 30) with 3/16” hex wrench and pull off
Muer (item 29).
3. Remove Gasket (Items 28).
4. Remove four Nuts (Item 26) with open end wrench.
5. Lift upward and remove Upper Casting (Item 8).
6. Remove four Tie Rods (Item 25).
7. Remove Air Tube (Item 7).
8. Lift upward and remove Cylinder Tube (Item 6).
9. Remove Piston and Piston Rod (Item 5).
10. Remove four Connecting Rods (Item 41) with open end wrench.
11. To REASSEMBLE, REVERSE procedure.
NOTE: Align two holes on the the Cylinder
Tube (Item 6) with two holes on the Pilot Bar
(Item 24) before tightening Tie Rods (Item 25)
so that proper seal with “O”-rings is acheived.
Always disconnect air supply to Airmotor and relieve pressure
before checking, servicing, or repairing any part of Airmotor
Page Number - 5
Form 403662
Model Torque to
84803 11 Ft. Lbs.
84804 11 Ft. Lbs.
84806 26 Ft. Lbs.
84808 53 Ft. Lbs
86810 60 Ft. Lbs.
(For model 86810.
See Pge 6)
Page Number - 6 Form 403662
Piston Assembly
For Model 86810
50 Torque to
115-125 Ft. Lbs.
51
52
53
54
Page Number - 7
Form 403662
Parts List Notes are on the next page.
PARTS LIST
Item Description Qty. Model 86810 Model 84808 Model 84806 Model 84804 Model 84803
No. (10” Dia.) (8” Dia.) (6” Dia.) (41/4” Dia.) (3” Dia)
1 U Cup (Buna-N) 1 (Note #8) (Note #1) (Note #2) (Note #3) (Note #4)
2Rod Bearing 1 247296 241732 241732 241733 241733
3 Seal, Cylinder (Buna-N) 2 (Note #8) (Note #1) (Note #2) (Note #3) (Note #4)
4 O-ring (Buna-N) 2 (Note #8) (Note #1) (Note #2) (Note #3) (Note #4)
5 Piston Rod Assembly 1 247449 241740 241741 241742 241743
6 Cylinder Tube 1 247448 241744 241745 241746 241747
7 Air Tube 1 247336 241748 241748 241749 241749
8Upper Casting 1 247304 241750 241751 241752 241753
9 Bumper, Valve 2 (Note #7) (Note #7) (Note #7) (Note #7) (Note #7)
10 Cap, Valve 1 241755 241755 241755 241755 241755
11 O-ring (Buna-N) 2 (Note #7) (Note #7) (Note #7) (Note #7) (Note #7)
12 Body, Valve 1 (Note #9) (Note #9) (Note #9) (Note #9) (Note #9)
13 Spool, Valve 1 (Note #9) (Note #9) (Note #9) (Note #9) (Note #9)
14 Cap, Valve 1 247302 241759 241760 241761 241761
15 Gasket 1 (Note #7) (Note #7) (Note #7) (Note #7) (Note #7)
16 O-ring (Bu na-N) 2 (Note #7) (Note #7) (Note #7) (Note #7) (Note #7)
17 Relay Valve 1 242787 242787 242787 242787 242787
18 O-ring (Buna-N) 3 (Note #6) (Note #6) (Note #6) (Note #6) (Note #6)
19 O-ring (Buna-N) 3 (Note #6) (Note #6) (Note #6) (Note #6) (Note #6)
20 Air Signal Valve 2 241768 241768 241768 241768 241768
21 O-ring Piston(Buna-N) 1 (Note #8) (Note #1) (Note #2) — —
22 Lower Casting 1 247303 241773 241774 241775 241776
23 Screw (1/4-20 x 7/8”) 4 50526 50526 50526 50526 50526
24 Pilot Bar 1 241778 241778 241778 241778 241778
25 Tie Rod 4 247295 241766 241779 241767 241767
26 Nut 4 247298 51018 51007 51001 51001
27 Screw 2 244995 244995 244995 244995 244995
* Also available as individual parts.
28 Gasket I (Note #5) (Note #5) (Note #5) (Note #5) (Note #5)
29 Mufer Body 1 241021 241021 241021 241021 241021
30 Screw (1/4-20 x 1-1/2") 2 50051 50051 50051 50051 50051
31 Bracket, Upper 1 241784 241784 241784 241784 241784
32 Bracket, Lower 1 241785 241785 241785 241785 241785
33 Seal, Piston 2 — — — (Note #3) (Note #4)
34 Screw 2 247299 244993 241783 244994 244994
35 O-ring (Buna-N) 2 (Note#6) (Note #6) (Note #6) (Note #6) (Note #6)
36 Adapter 1— — — 241789 241789
37 Screw (1/4-20 x 2¼") 4 244975 244975 244975 244975 244975
38 Coupler 1 662012 655012 655012 655008 655008
39 Screw (6-32) 2 50816 50816 50816 50816 50816
40 Screw (1/4-20) 4 50823 50823 50823 50823 50823
41 Tie Rod 4 241023 241023 241023 241023 241023
42 Nut (1/2-20) 4 236203 236203 236203 236203 236203
43 Mufer Element 1 (Note #5) (Note #5) (Note #5) (Note #5) (Note #5)
44 Nipple 1 660112 653112 653112 653112 653112
45 End Element 1 (Note #5) (Note #5) (Note #5) (Note #5) (Note #5)
46 Mufer Plate 1 241027 241027 241027 241027 241027
47 Screw, Self Tapping (10-32) 2 66962 66962 66962 66962 66962
48 O-ring (Buna-N) 2 (Note #6) (Note #6) (Note #6) (Note #6) (Note #6)
49 O-ring (Buna-N) 4 (Note #6) (Note #6) (Note #6) (Note #6) (Note #6)
50 Screw 1 272736 — — — —
51 Washer 1 272737 — — — —
52 Piston 1 272766 — — — —
53 O-ring (Buna-N) 1 (Note #8) — — — —
54 Piston Rod 1 272767 — — — —
Page Number - 8 Form 403662
NOTES:
1. Included in 84791 Cylinder Tube Soft Parts Kit for Model
84808 (8” Airmotor).
2. Included in 84792 Cylinder Tube Soft Parts Kit for Model
84806 (6” Airmotor).
3. included in 84793 Cylinder Tube Soft Parts Kit for Model
84804 (4-1/4” Airmotor).
4. Included in 84794 Cylinder Tube Soft Parts Kit for Model
84803 (3” Airmotor).
5. Included in 84939 Mufer Element Kit.
6. Included in 84967 Soft Parts Kit for Pilot Bar Subassembly.
7. Included in 84968 Soft Parts Kit for Power Valve Subassem-
bly.
8. Included in 84789 Cylinder Tube Soft Parts Kit for Model
86810 (10” Airmotor).
9. Included in 244802 Power Valve Spool & Body.
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Airmotor is not working and Restricted or inadequate air supply. Check air supply and adjust to minimum
air is coming from exhaust. recommended level. Check air supply hose
diameter and change it to minimum
recommended size (see specications). Check
size of FRL and Quick disconnect coupling.
Replace if small size or restricted.
Erratic or accelerated operation
with short stroking.
Dirty or damaged Relay Valve (Item 17)
or Air Signal Valve (Item 20).
Check valves and clean if necessary. Replace
any damaged seals or worn parts.
Parts List Notes:
LINCOLN LUBRICATING EQUIPMENT
LIMITED WARRANTY
Lincoln warrants that lubrication equipment, materials dispensing equipment and other related equipment manufactured by it will
be free from defects in material and workmanship during the one (1) year following the date of purchase. If equipment proves to be
defective during this warranty period, itwill be repaired or replaced without charge, provided that factory examination indicates the
equipment to be defective. To obtain repair or replacement, it must be shipped, transportation charges prepaid, with proof of date
of purchase to a Lincoln authorized Warranty and Service Center, within the one (1) year following the date of purchase.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from accident,
overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive materials, or to equipment repaired or altered by
anyone not authorized by Lincoln to repair or alter the equipment. Thiswarrantyapplies onlyto equipment installed and operated
according tothe recommendations of Lincoln or its authorized eld personnel. No other express warranty applies to lubrication
equipment, materials dispensing equipment, and other related equipment manufactured by Lincoln.
ANY IMPLIED WARRANTIES applicable to lubrication equipment, materials dispensing equipment,
and other related equipment manufactured by Lincoln INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF
PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOTAPPLY TO YOU.
In no eventshall Lincoln be liablefor incidental orconsequential damages. The liabilityof Lincoln on anyclaim for loss or damage
arising out of the sale, resale, or use of lubrication equipment, materials dispensing equipment, and other related equipm nt shall
in no event exceed the purchase price. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOTAPPLYTO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
Page Number - 9
Form 403662
Declaration by the manufacturer as dened by Machinery Directive 89/392EEC Annex IIB
Herewith we declare that the supplied model of PowerMaster Airmotors, 84803, 84804, 84806, 84808, 86810
Is intended to be incorpoated into machinery covered by this directive and must not be put into service until the machiner into
shich it is to be incorpoated has been declared in conformity with the provisions of the directive 91/386/EEC.
Applied harmonized standards in particular:
EN 292 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles and
specications
EN 809 Pumps and pump units for liquids - Common safety requirements
EN 983 Safety of machinery - Safety requirements for uid power systems and their components - Pneumatics
EN 1050 Safety of machinery - Principles for risk assessment
Paul Conley, Cheif Engineer 5/20/07
This manual suits for next models
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